ESAB Heliarc 250 AC/DC Power Supply for 50 HZ. Service Troubleshooting instruction

Type
Troubleshooting instruction

ESAB Heliarc 250 AC/DC Power Supply for 50 HZ. Service is a versatile welding machine designed for professional welding applications. It offers precise welding control and a wide range of features, making it ideal for both TIG and stick welding. With a rated output of 250 amps at 30 volts, it provides ample power for welding various materials. The power factor correction ensures efficient energy usage, and the auxiliary power output allows for powering additional equipment.

ESAB Heliarc 250 AC/DC Power Supply for 50 HZ. Service is a versatile welding machine designed for professional welding applications. It offers precise welding control and a wide range of features, making it ideal for both TIG and stick welding. With a rated output of 250 amps at 30 volts, it provides ample power for welding various materials. The power factor correction ensures efficient energy usage, and the auxiliary power output allows for powering additional equipment.

Supplement To Form 15-047
F-15-049
March, 1995
I. GENERAL
This supplement covers the Heliarc 250 AC/DC Power
Source with "power factor correction" specifically de-
signed for 220/380/415 Volt -- 50 Hertz service. It is
identical to the standard Heliarc 250 AC/DC (P/N 31310)
unit covered in Form 15-047 except for the following:
IMPORTANT
As shipped from the factory, all 50 Hz units are hooked-
up to operate from a 415 volt input. If your input require-
ments do not match the factory-shipped provision, the
following data should be heeded:
You must change the input terminal board (TB) volt-
age links to match your actual primary input voltage -
- as described in Section II-C of this supplement.
A. Replacement Parts:
Main Transformer (MTR) - P/N 31318 replaces P/N
31313.
Terminal Board Assy. (TB) - P/N 680434 replaces P/
N 680047.
Fan Motor (FM) - P/N 2062301 replaces P/N 2062340.
II. Form 15-047 is applicable to this unit except
as follows:
A. Revised Specification following:
Rated Output@ 250 Amps @ 30 Volts
40% Duty Cycle AC/DC, Tig/Stick
Open Circuit Voltage 79 Volts AC/72 Volts DC
Output Welding Current AC/DC
Current Low Range 5 to 60 Amps
Range in High Range 15 to 320 Amps
Amperes
Input Voltage 220/380/415 VAC,
1 Ph., 50 Hz.
Input Current @ Voltage 220 380 415
Rated Load in Amps Full Load 78 47 38
Power Factor @ Rated Load Approx. 76%
Auxiliary Power Output 115 VAC, 15 Amp., 50 Hz.
Dimensions: Width 16-inches 406 mm
Depth 30-inches 762 mm
Height 22-inches 559 mm
Weight 385 lbs. 175 kg
Input Requirements Input & Gnd. Time-Delay
Conductor Fuse Size
Volts Amps. CU/AWG Amps.
220 78 3 125
380 47 8 70
415 38 8 60
C. Primary Voltage Changeover Connections
As mentioned previously, the primary windings of the
main transformer are factory connected for 415 volt op-
eration. These connections are made by using
reconnectable links on the voltage changeover terminal
board for the main transformer. This unit's terminal board
(illustrated following) is silkscreened to show the avail-
able primary voltage connections which can be used.
Customer's Input
Cable Connection
I Double Links Provided
Voltage Changeover Terminal Board (TB)
D. Wiring Diagram -- Use revised portions contained
herein.
E. Schematic Diagram -- Use revised portions con-
tained herein.
Revised Table for Recommended Input Conductors
and Line Fuses.
Heliarc 250 AC/DC POWER SUPPLY
for 50 HZ. SERVICE
ESAB P/N 31320
L-TEC P/N 35623
Be sure this information reaches the operator.
You can get extra copies through your supplier.
2
3
1
220
7
415
220
380
415
220
L2
L1
380
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ESAB Heliarc 250 AC/DC Power Supply for 50 HZ. Service Troubleshooting instruction

Type
Troubleshooting instruction

ESAB Heliarc 250 AC/DC Power Supply for 50 HZ. Service is a versatile welding machine designed for professional welding applications. It offers precise welding control and a wide range of features, making it ideal for both TIG and stick welding. With a rated output of 250 amps at 30 volts, it provides ample power for welding various materials. The power factor correction ensures efficient energy usage, and the auxiliary power output allows for powering additional equipment.

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