ESAB Heliarc 350 Power Source for 50Hz. Service Troubleshooting instruction

Type
Troubleshooting instruction
SUPPLEMENT to Form 14-447
F-14-454-A
October, 1995
HELIARC
®
350 POWER SOURCE
for 50 Hz. SERVICE
ESAB .................P/N 35597
L-TEC.................P/N 35600
I. General
This supplement covers the HELIARC 350 Power Source
designed for 220/380//415 Volt—50 Hertz service. It is
identical to the Heliarc 350 units covered in Form 14-
447 except for the following:
IMPORTANT
As shipped from the factory, all units are hooked-
up to operate from a 415 volt input. If your input
requirements do not match the factory-shipped pro-
visions, the following data should be heeded:
You must change the input terminal board (TB) volt-
age links to match your actual primary input voltage
— as described in Section II-C of this insert.
A. Replacement Parts:
Main Transformer (MTR) - P/N 30163 replaces
P/N 30577.
Terminal Board Assy. (TB) - P/N 30166 replaces
P/N 680047.
II. Form 14-447 is applicable to this unit ex-
cept as follows;
A. Revised Specification following.
SPECIFICATIONS
NEMA Rated Output @ 300 Amps @ 32 Volts
60% Duty Cycle AC/DC, Tig/Stick
Open Circuit Voltage 79 VAC/72 VDC
Output Welding Current AC/DC
Current Low Range 5 K to 50 Amps
Range in High Range 20 to 380 Amps
Amperes
Input Voltage 220/380/415 VAC
1 Ph, 50 Hz.
Input Current @ Voltage* 220 380 415
Rated Load in w/o P.F.C.* 117 68 62
Amperes w/o P.F.C.* 90 52 48
Power Factor @ w/o P.F.C.* Approx. 71%
Rated Load with P.F.C.* Approx. 88%
Auxiliary Power Output 115 VAC, 15 Amp, 50 Hz.
Dimensions Width 22-3/4-in. 578 mm
Depth 32-in. 813 mm
Height 36-in. 914 mm
Weight Approx 620 lbs. 279 kg
* P.F.C. (power factor correction) is standard on these units.
K 3-amp. minimum with LOW AMP KIT, D.C. only.
B. Revised Table for Recommended Input Conduc-
tors and Line Fuses
C. Primary Voltage Changeover Connections
As mentioned previously, the primary windings of
the main transformer are factory connected for 415
volt operation. These connections are made by us-
ing reconnectable links on the voltage changeover
terminal board for the main transformer. This unit’s
terminal board (illustrated following) is silkscreened
to show the available primary voltage connections
which can be used.
Input Requirements Input & Gnd. Time-Delay
Amperes Conductor* Fuse Size
Volts 1 2 CU/AWG Amps.
Units Without Power Factor Correction.
220 117 169 No. 2/0 175
380 68 98 No. 3 125
415 62 89 No. 3 00
Units With Power Factor Correction.
220 90 130 No. 1 150
380 52 75 No. 4 100
415 48 69 No. 4 75
DC and AC balanced wave input current rating.
AC unbalanced wave input current rating.
* Sized per National Electric Code for 75° C rated conductors @ 30° C ambi-
ent using a 60% duty cycle based on the AC unbalanced wave ampere rat-
ings. Not more than three conductors in raceway or cable. Local codes should
be followed if they specify sizes other than those listed above.
D. Wiring diagram — Use revised portions con-
tained herein.
E. Schematic Diagram — Use revised portions con-
tained herein.
Be sure this information reaches the operator.
You can get extra copies through your supplier.
Voltage Changeover Terminal Board (TB)
CUSTOMER HOOKUP
Double Links
Customer’s Input
Cable Connection
1
2
F-14-454-A 10/95 Printed in U.S.A.
TB
VIEW "A-A"
Rotated 180°
MTR
MOUNTED ON TOP
OF HRTR
Schematic Portions
Wiring Portions
POWER FACTOR
CORRECTION
T3-2
60UF
AT
440V EACH
C1
C2
C3
T3-1
220V
AX5 AX6
MTR
T-2
L-2
ROS
TB-1
CUSTOMER HOOKUP
SHOWN IN 415 VAC
FM
ROS
1
2
TB-4
207.4V
189.3V
TB-8
TB-6
AH1
AH2
AH3 AH4
BX7
BX8
41.5V
83V
AX7
AX8
41.5V
TB3
ROS
L-3
T-3
220V
207.4V
TB5
TB7
BH4
BH3
BH2
BH1
189.3V
TB2
AX8
BX10
BX9
AX10
BX5
MTR
220V
BX6
CCW
CW
R101
221K
1%
BX4
AX3
T1-5
T1-3
F1
3A
AX4
15.0V
BX3
15.0V
T1-4
BALANCE
POT
15K
T4-2
T4-5
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ESAB Heliarc 350 Power Source for 50Hz. Service Troubleshooting instruction

Type
Troubleshooting instruction

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