PPA Wind 24V Owner's manual

Brand: PPA

Model: Wind 24V

Type: Owner's manual

WARNING:

Do not use the device

without referring to this

manual rst.

WIND

SLIDING DOOR

OPERATOR

Technical Manual

P09530 - 09/2021

Rev. 0

Fabricado por: Motoppar Indústria e Comércio de Automatizadores Ltda

Av. Dr. Labieno da Costa Machado, 3526 - Distrito Industrial - Garça - SP - CEP 17406-200 - Brasil

CNPJ: 52.605.821/0001-55

www.ppa.com.br | +55 14 3407 1000

CONTENTS

1. TECHNICAL FEATURES .......................................................3

2. INSTALLLING AND MOUNTING THE OPERATOR ................................3

3. ‘PORTA SOCIAL’ (SLIDING DOOR OPERATOR) 24V CONTROL BOARD ..............22

4. CLOSING THE OPERATOR COVER ............................................23

5. ACCESSORIES .............................................................23

6. TROUBLESHOOTING .......................................................25

7. PROBLEMS: SYMPTOMS, PROBABLE CAUSES AND POSSIBLE SOLUTIONS ..........26

1. TECHNICAL FEATURES

TYPE OF GATE OPERATOR SLIDING

POWER SUPPLY 85 - 265 V

RATED FREQUENCY 50 - 60 Hz

RATED POWER 90 W

MOTOR RPM 3000

RATED CURRENT 1.0 A

REDUCTION RATIO 2:20

LINEAR SPEED 50 cm/s (2 LEAVES)

CYCLES/HOUR Heavy-Duty

PROTECTION RATING IPX 0

LEAF WEIGHT (MAX) 300 Kg (~662 lb.)

OPERATING TEMPERATURE -5°C / +50°C

INSULATION SYSTEM Class B, 130°C

2. INSTALLLING AND MOUNTING THE OPERATOR

WARNING

Before proceeding with the product’s installation, disconnect any unnecessary cables

as well as any devices or systems from the mains power supply.

BEFORE INSTALLING THE PRODUCT

At the installation site, identify the dimensions, weight, mounting structure of the operator

and the opening/closing conditions of the door. It can only be installed if the site is in good

condition and the wall or ceiling is not warped.

WARNING

The batteries are sold separately.

POWER CABLE WITH GROUND PIN

To install the operator, it is endowed with a power cable with a three-pin plug. The middle

pin is connected to the metallic part of the operator that, when connected to the power

socket, gets connected to the earth wire of the network, increasing the user’s security

(according to the image below).

NOTE: Disconnecting the plug from the socket

does not imply that the product is turned o; it can

remain operating normally. When using batteries,

the total disconnection is achieved through the ON

/ OFF Switch. 1

RAIL (BOTTOM VIEW)

1 – ON/OFF Switch

2 – Indication LED

3 – Programming tool /

‘Prog’ Connector

STATUS LEDS:

Red: Door closed

Blue: door partially open

Green: door open

Orange: Exit only

4 5

INSTALLING THE OPERATOR ON MASONRY

Installation of the WIND operator on masonry, as shown on the picture aside. When installed

on masonry, the height of the WIND set occupies the corresponding space of 120 mm in

height at the location. It can only be installed if the place is in good condition and the wall

is not warped; otherwise, provide the necessary repairs.

INSTALLING THE OPERATOR ON THE CEILING

Installation of the operator in a span (directly on the ceiling): When installed directly on the

ceiling (span), the structure as shown on the side will be necessary.

NOTE: If the operator is to be installed in a hallway, the partitions must support

the weight of both the equipment and the door leaves, always complying with the

technical requirements.

SIZING THE DOOR LEAVES

To measure the door leaves, follow the procedures:

Step 1: To calculate the size of the leaves, one must measure the width of the span and

divide this value by the number of leaves one wants. The result will be the width size of each

xed leaf. Mobile leaves are 50 mm wider than xed leaves.

INSTALLATION ON CEILING (2 LEAVES) INSTALLATION ON CEILING (4 LEAVES)

MOBILE LEAF MOBILE LEAF

Height = Clearance – 35 mm Height = Clearance – 35 mm

Length = Span / 2 + 50 mm Length = Span / 4 + 50 mm

FIXED LEAF FIXED LEAF

Height = Clearance – 115 mm Height = Clearance – 115 mm

Length = Span / 2 Length = Span / 4

115

Ref. PD Instalaçao Teto

VIDRO MOVEL = PÉ DIREITO -35mm

PISO/BASE

PÉ DIREITO

VIDRO FIXO = PÉ DIREITO - 115mm

TETO

TRILHO

115

INSTALLATION ON WALL (2 LEAVES) INSTALLATION ON WALL (4 LEAVES)

MOBILE LEAF MOBILE LEAF

Height = Clearance + 80 mm Height = Clearance + 80 mm

Length = Span / 2 + 50 mm Length = Span / 4 + 50 mm

FIXED LEAF FIXED LEAF

Height = Clearance Height = Clearance

Length = Span / 2 Length = Span / 4

PÉ DIREITO

VIDRO MOVEL = PÉ DIR. + 80mm

VIDRO FIXO = PÉ DIREITO

Ref. Pé Direito Inst. Parede

115

165

Ref Clearance (Installation on Ceiling)

CEILING

CLEARANCE

MOBILE LEAF = CLEARANCE – 35mm

FIXED LEAF = CLEARANCE – 115mm

RAIL

FLOOR/BASE

Ref Clearance (Installation on Wall)

MOBILE LEAF = CLEARANCE + 80mm

CLEARANCE

FIXED LEAF = CLEARANCE

1/4 of the total

width of the span

500mm wider

than the xed

one

Fixed

leaf

Mobile

leaf

Width of the

xed leaf = 1m

Width of the

xed leaf = 1m

Width of the span = 4m

Width of the

mobile leaf =

1.05m

Width of the

mobile leaf =

1.05m

6 7

STEP 2: To calculate the weight of the leaves, follow the

procedure:

Find the square area of the leaf and multiply its height

x width; multiply the obtained result by 25, which is the

weight of the m² of the 10-mm glass. The nal result is

the weight of the leaf; to nd the total weight of 2 leaves,

multiply the nal result by 2.

E.g.: P = h (meters) x L (meters) x 25

*DATA: h = height L = width

GLASS DRILLING

*All measurements below are in millimeters.

INSTALLING THE LOCK

Whenever there is the need for

a lock on a (not automatic) door,

one must use the nishing prole

to the junction

(tting) and/or drilling of such

lock (depending on its type).

We recommend an (optional)

Electromagnetic Lock for access

control, sold separately.

INSTALLING THE RAIL

The place where the rail will be installed must follow the requirements shown on ‘BEFORE

INSTALLING THE PRODUCT’.

1. PREPARING THE RAIL AND ITS COVER

1.1 If necessary, move or remove the internal parts and components to drill holes and

mount the rail to the masonry structure.

COMPONENTS FOR FASTENING THE OPERATOR TO GLASS

Altura de la hoja

Cerradura

(Opcional)

Ancho de la hoja

If the door does not have an

electronic lock, provide cut

the glass and drill holes for

tting manual locks whenever

necessary.

1.18 4 C10893 C10893

1.17 3 P06845 CLAMP OF THE STAINLESS-STEEL TUBE (WIND OPERATOR)

1.16 2 P06868 ASSEMBLED STOPPER (WIND OPERATOR)

1.15 1 P06872 2-METER STAINLESS STEEL RAIL (‘NATURAL’ COLOR – TORE OPERATOR) - (29392-D)

1.14 1 P06871 TAMPA TRILHO P.S. WIND 2,00 MTS NATURAL - (29391-C)

1.13 1 P06866 CARRIAGE SET FOR LEFT GLASS DOOR (TORE OPERATOR)

1.12 1 P07092 CARRIAGE SET FOR LEFT GLASS DOOR (WIND OPERATOR) – WITH STOPPER

1.11 1 P07091 CARRIAGE SET FOR RIGHT GLASS DOOR (WIND OPERATOR) – WITH STOPPER

1.10 1 P06865 CARRIAGE SET FOR RIGHT GLASS DOOR (WIND OPERATOR)

1.9 1 P06864 ASSEMBLED STAINLESS STEEL CAM STRETCHER (TORE OPERATOR) (WITH PLATES)

1.8 1 M11366 (RUBBER) SOUND INSULATION (WIND OPERATOR)

1.7 1 P06852 RIGHT COVER (WIND OPERATOR)

1.6 1 M11348 8-METER STAINLESS-STEEL EXTERNAL TUBE (1-METER WALL)

1.5 1 M11000 M11000

1.4 1 CORREIA L050 TIMING BELT

1.3 1 P06859 24V BRUSHLESS GEAR MOTOR (WIND OPERATOR) (WITH PLATES)

1.2 1 CONJ. MONT. LATERAL COVER SET WITH ACCESSORIES

1.1 1 CONJ. CENTR CENTRAL COVER BASE SET (NYLON)

Index Quantity Name Description

8 9

COMPONENTS FOR FASTENING THE OPERATOR TO A FRAME

1.2 is necessary to cut both the rail and the cover to t it in the desired space, we

recommend cutting the right side of the rail. Consider the right side facing the rail from

the front. Looking at the rail from the front (front view) consider the right side as shown

in the image below.

RAIL VIEW FRONT

(RIGHT) SIDE TO BE CUT

Step 1: To fasten the rail to a

masonry structure, it is necessary

to drill holes with a diameter of

7mm, spaced between >500 <800

using the external guides. Below is

an example of installation on a wall;

for ceiling installation use the upper

external guides.

Step 2: To nd the height of the base

of the rail, measure the clearance.

Step 3: To fasten the rail to the masonry structure, a laser or standard level must be used,

so that it is level when fastened, providing the operator with a proper operation.

Step 4: After leveling the rail on the masonry structure, it is necessary to mark the holes in

the structure that will be fastened to the rail.

Step 5: After marking the places

of the holes to be drilled, insert

the rectangular screws and

rubber washers in channel 1

and channel 2 (into the rail); 14

screws and 14 washers total.

HOLES USED TO FASTEN THE OPERATOR

TO A MASONRY STRUCTURE

TRANSFERRED HOLES

WALL

RAIL WITH HOLES

UPPER EXTERNAL

GUIDES

CHANNEL 1

CHANNEL 2

EXTERNAL GUIDES

1.17 4 C10893 C10893

1.16 3 P06854 CLAMP OF THE STAINLESS-STEEL TUBE (WIND OPERATOR)

1.15 2 P06868 ASSEMBLED STOPPER (WIND OPERATOR)

1.14 2 P07087 CARRIAGE SET FOR FRAME (WIND OPERATOR) – WITH STOPPER

1.13 1 P06872 2-METER STAINLESS STEEL RAIL (‘NATURAL’ COLOR – TORE OPERATOR) - (29392-D)

1.12 1 P06871 2-METER RAIL COVER (‘NATURAL’ COLOR – WIND OPERATOR) - (29391-C)

1.11 1 P07086 CARRIAGE SET FOR FRAME (LEFT – WIND OPERATOR)

1.10 1 P07085 CARRIAGE SET FOR FRAME (RIGHT – WIND OPERATOR)

1.9 1 P06864 ASSEMBLED STAINLESS STEEL CAM STRETCHER (TORE OPERATOR) (WITH PLATES)

1.8 1 M11366 (RUBBER) SOUND INSULATION (WIND OPERATOR)

1.7 1 P06852 RIGHT COVER (WIND OPERATOR)

1.6 1 M11348 8-METER STAINLESS-STEEL EXTERNAL TUBE (1-METER WALL)

1.5 1 M11000 M11000

1.4 1 CORREIA L050 TIMING BELT

1.3 1 P06859 24V BRUSHLESS MOTORREDUCTOR (WIND OPERATOR) (WITH PLATES)

1.2.4 1 P06851 LATERAL COVER (LEFT – WIND OPERATOR)

1.2.3 1 P05870 ASSEMBLED ‘PROG’ CONNECTOR

1.2.2 1 P.LED IDENTIFIER LED BOARD

1.2.1 1 C21430 C21430

1.1 1 CONJ. CENTR CENTRAL COVER BASE SET (NYLON)

1.18 2 C10827 C10827

Index Quantity Name Description

10 11

Total items:

Step 6: After inserting the rectangular screws in channel 1 and channel 2 as shown above,

place the rail side covers according to the image below.

Step 7: After inserting the rectangular screws, washers and side covers in the rail, fasten

the rail to the structure. To fasten the rail to the structure, it must be completely level and

aligned for a proper operation. Below is an example of a wall installation using the external

guides; in the ceiling installation (roof slab), the upper external guides must be used.

Step 8: With the positions of the holes marked on the wall, drill the holes for the S10 screw

anchor using a 10-mm drill bit. 2 ½ x ¼ hex screws must be used to fasten the rail.

NOTE: When the rail is fastened to a metal base, use 7/8 x 1/4 self-tapping / self-

drilling screws; observe the lateral access of the rail before fastening it.

CHANNEL 1

CHANNEL 2

LEFT COVER + FASTENING

SCREWS

RIGHT COVER +

FASTENING SCREWS

Use screw anchors if necessary

Wall

Screws

Rail

QUANTITY PLACE DESCRIPTION

12 CHANNEL 1 SCREWS

12 CHANNEL 1 WASHERS WITH RUBBER PARTS

2 CHANNEL 2 SCREWS

2 CHANNEL 2 WASHERS WITH RUBBER PARTS

4 CLAMPS SCREWS

4 CLAMPS WASHERS

4MOTOR SCREWS

4MOTOR WASHERS

2 ELECTRONIC BOARD SCREWS

2 ELECTRONIC BOARD WASHERS

2 BATTERY SCREWS

2 BATTERY WASHERS

2 STRETCHER SCREWS

2 STRETCHER WASHERS

12 13

ASSEMBLYING THE MOBILE LEAF(VES)

FLANGE AND PULLEY ASSEMBLY (ON THE GLASS)

Below is an illustration of how to insert the anges and pulleys on the glass leaf.

Step 1: Fit 16 M6 nuts in their proper places, on the right/left ange for xing (for mobile

leaf fastening).

NOTE: M6 x 10 mm with a 6 mm at washer must be used on all parts that are fastened

to the ange; otherwise there is a risk of breaking the glass.

1.9 16 C10215 M6 HEX NUT

1.8 4 C10500 SR LM 6 X 10MM SCREW

1.7 1 P14791 P14791

1.6 1 P07093 PULLEY SET (WIND OPERATOR)

1.5 1 P06867 BRACKET FOR THE ANTICOLLISION LOCK (WIND OPERATOR)

1.4 1 P06849 ANTICOLLISION LOCK (WIND OPERATOR)

1.3 1 P06848 RIGHT /LEFT FLANGE (FOR FASTENING THE GLASS DOOR - WIND OPERATOR)

1.2 1 P06847 RAMMER (WIND OPERATOR)

1.1 1 C10688 C10688

Index Quantity Name Description

14 15

Step 2: After assembling the ange components, they must be inserted into the glass sheet

according to the illustration below.

FLANGE AND PULLEY ASSEMBLY (ON THE FRAME)

Step 1: To assemble the carriage on the frame prole, insert the carriage already assembled

on the frame as shown below.

NOTE: The structure of the frame prole must be resistant, and the upper crossbar

must be reinforced. An iron or aluminum prole must be placed inside. The support

of the carriage (for fastening the door) will be fastened on it.

WARNING

To fix the carriage to the profile, the profile must have a good physical structure. One

must drill at least with a 5.1 mm drill bit, pass a 6-mm or ¼ male thread inside it and

then insert the screw.

INSERTING THE GLASS LEAF IN THE RAIL

Step 1: Fit the mobile leaf in the rail (with the pulleys already installed).

WARNING

Adjust the safety lock to ensure the door leaf remains on the sliding track.

Step 2: Fit the nylon guide to the mobile leaf,

leaving it aligned with the xed leaf. Upend the

mobile leaf and fastening the nylon guide by

screwing it to the ground.

NOTE: In this process, it is important to move

the door leaf(ves) manually to check if the door

leaf opens/closes freely throughout its track.

GLASS FRAME

NYLON GUIDE

16 17

WARNING

Use a plumb bob or laser level to align the glass leaf.

Step 3: With the glass fastened to the rail, you can see in the image below a detail of the

ange on the rail with the safety lock and the gap (0.5 to 1 mm) between the lock and the

inner face of the rail.

Step 4: Glue the rubber part of the glass leaf stopper to the sides, along its entire length,

where the mobile leaves meet.

NOTE: To place the rubber prole, it is necessary to clean the place where it will be

glued with alcohol or thinner.

Step 5: Insert the mechanical stoppers(s) into the rail where it both limits the course of the

door and avoids damage to the equipment. For doors with two mobile leaves, there must

be two opening stoppers.

For one-leaf doors only one opening stopper will be needed.

Step 6: Open the door as far as possible and observe the point where it should stop. Place

one of the stoppers to mark the end of the opening limit.

NOTE: There will be no stopper in the closing limit. The closing movement will be

cushioned by the stopper rubber parts.

Step 7: Insert and fasten the control board on the rail with a M6 hex nut.

NOTE: An indicated power source is mandatory to the control board installation (an

outlet), based on the ocial standard of outlets (NBR 14136 - Brazil), 127V or 220V

with a ground conductor.

GEAR MOTOR AND BELT

INSTALLING THE GEAR MOTOR AND THE BELT

Step 1: Pass the belt on the toothed pulley before fastening the support of the gear motor

to the rail. This procedure must be performed on the reverse side of the stretcher and close

to the input of the electrical network, which must be on the left side of the rail, leaving

enough space for the control board.

INNER FACE OF THE RAIL

SECURITY LOCK

GAP BETWEEN THE LOCK AND THE INNER

FACE OF THE RAIL (0.5 to 1 mm)

RIEL

MECHANICAL

STOPPER

CONTROL

BOARD

M6 HEX NUT

18 19

Step 2: After inserting the gear motor and the control board, fasten the battery support to

the rail as shown in the image below.

STRETCHER

Step 1: Insert and fasten the belt stretcher to the rail with screws and M6 hex nuts at the

upper part of the rail.

Step 2: Leave the adjustment screws loose to stretch the belt after installing the WIND gear

motor.

Step 3: By using a 6mm Allen wrench, and a 22mm open-ended wrench, turn the eccentric

shaft into the desired position. Fasten it with a M14 hex nut.

NOTE: Belt tensioning is necessary for the door to function. The belt must not be too

tight or too loose. After stretching the belt, move the door manually, checking the belt

has a certain tensioning pressure and if it does not skip the gear motor gear; if this

occurs, stretch the belt again.

Step 4: Close the door so that the two leaves are in the center of the gap, and the 5 cm of

each leaf is equal on both sides. After centering the leaves, the belt must be fastened to

the second leaf.

Step 5: Manually test the opening and closing of the doors, if necessary, readjust the

stoppers position.

Step 6: Also check the condition of the PULLEYS that hold the glass. It is important to

ensure that they are new and in perfect alignment and functioning when manually pulling

to open and close the door.

GEAR MOTOR

M6 HEX NUT

BELT

M6 HEX NUT BATTERY

BATTERY SUPPORT

STRETCHER

M6 HEX NUT

20 21

WARNING

After a while, the belt might sag a little. If so, one must adjust the stretcher again to

make it firm, so that the operator has an optimal functioning.

INSERTING THE FRONT AND THE SIDE RAIL COVERS

Step 1: Screw the cover support. It will be used to keep the prole (front cover) open for

maintenance, cleaning etc.

NOTE: If you have cut/reduced the front cover, redo the cover hole to insert the screw

and fasten it, use the alignment indication located on the side cover.

CONNECTING POWER AND COMMUNICATION CABLES

Step 1: Connect the Prog, working status (LED), power switch, battery, and power cables.

Step 2: To power the equipment, it is necessary to follow the requirements of the NBR

14136 (Brazil), about the indicated power source (outlet) with a ground conductor; the

power input voltage being 127V or 220V.

RAIL

MECHANICAL

STOPPER

FASTENING SCREW

FRONT COVER

SIDE COVER

DRILLING LINE

22 23

3. ‘PORTA SOCIAL’ (SLIDING DOOR OPERATOR) 24V CONTROL

BOARD

LEGENDA

1 - Alimentação rede elétrica (full range) 90 - 240 VAC;2 - Motor BRUSHLESS 24 V;

3 - Terminal positivo da bateria (+);

4 - Terminal negativo da bateria (-);

5 - Conector fotocélula (FOTO);

6 - Conector radar externo (RD_EXT);

7 - Conector radar externo (RD_INT);

8 - Tensão elétrica 13,8 V;

9 - Conector GND;

10 - Conector TX_FOT (fotocélula embutir);

11 - Conector RX_FOT (fotocélula embutir);

12 - Conector cortina de AR;

13 - Conector TRAVA;

14 - Conector SELETOR DE FUNÇÕES / PROG;

15 - Conector sinalização LEDs;

16 - Conector ANTI PÂNICO 1;

17 - Conector ANTI PÂNICO 2;

18 - Jumper HRF;

19 - Conector RX (receptor externo);

20 - Conector Encoder;

21 - Botão ABR;

22 - Botão ST (+).

4. CLOSING THE OPERATOR COVER

After all connections and adjustments have been made, place the control board cover,

close the operator cover and fasten it with four M6 x 10 screws and washers and/or four 3.9

x 9.5 self-tapping screws when there is no wall side.

5. ACCESSORIES

ANTI-PANIC SYSTEM

The PPA anti-panic system meets the safety requirements for emergency exits in places with

intense ow of people, totally freeing the passageway, providing the place with a quick and

safe egress.

Step 1: With impact exerted on the end of the mobile leaf, it will move together with the

xed leaf to the external area of the site, starting the opening process of the gap.

CAPTION

1 - Mains power supply (full range) 90 - 240 VAC

2 - 24V BRUSHLESS Motor

3 - Battery positive terminal (+)

4 - Battery negative terminal (-)

5 - Photocell connector (‘FOTO’)

6 - External radar connector (‘RD_EXT’)

7 - Internal radar connector (‘RD_INT’)

8 - Electrical voltage 13.8 VDC

9 - ‘GND’ connector

10 - ‘TX_FOT’ connector (recessed photocell)

11 - ‘RX_FOT’ connector (recessed photocell)

12 - ‘AR’ (Air curtain) connector

13 - ‘TRAVA’ (electromagnetic lock) connector

14 - ‘SELETOR DE FUNÇÕES’ (Programming tool) / ‘PROG’ connector

15 - ‘LED indication connector

16 - ‘ANTI PÂNICO 1’ (Anti-panic 1) connector

17 - ‘ANTI PÂNICO 2’ (Anti-panic 2) connector

18 - ‘HRF’ Jumper

19 - ‘RX’ (external receiver) connector

20 - Encoder connector

21 - ‘ABR’ button

22 - ‘ST’ (+) button.

Upper view

External area

Internal area

24 25

Step 2: The door leaves will slide to the sides.

Step 3: There will be a greater gap for people to leave.

RADAR

CONTROL BOARD WIRING DIAGRAM

EXTERNAL

RADAR

INTERNAL

RADAR

GRAY CABLE

PHOTOCELL

FASTENING AND CONNECTING THE PHOTOCELL

1. Pass one 4-way cable going from the TX to the control board, passing through the rail

and fastening it with clamps.

2. Pass one 4-way cable going from the RX to the control board, passing through the rail

and fastening with clamps.

The command for activating the photocell must be performed from an NC (Normally

closed) contact.

GLASS DOOR (PHOTOCELL FASTENED ON THE WALL)

PRECAUTIONS

- Do not install the receiver unit facing directly towards the sun

- Make sure that the side with the wire exit is facing down

6. TROUBLESHOOTING

WARNING

Before any maintenance, remove the equipment’s electrical power supply.

Upper view

Wider free span

Brown

Green

White

Yellow

7. PROBLEMS: SYMPTOMS, PROBABLE CAUSES AND POSSIBLE

SOLUTIONS

The table below contains useful information on some PROBLEMS — SYMPTOMS, PROBABLE

CAUSES AND POSSIBLE SOLUTIONS which might aect your operator.

SYMPTOMS PROBABLE CAUSE(S) ACTION(S)

Door opening / closing

by itself.

- Dirt on the rail.

- Dirt on the door guide.

- Radar poorly adjusted,

detecting the door’s moviment.

- Clean the rail.

- Clean the door guides.

- Adjust the radar sensitivity

Door opening slowly. - Lack of electric energy.

- Activate the radar and

wait for the door to open

and close slowly.

Door has opened but

has not closed - Photocell obstruction. - Clear the photocell.

PPA Wind 24V Owner's manual

Brand: PPA

Model: Wind 24V

Type: Owner's manual

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PPA Wind 24V Owner's manual

PPA Wind 24V Owner's manual

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