Turbo GTA Owner's manual

Brand
Turbo
Model
GTA
Category
Gateways/controllers
Type
Owner's manual
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Econet GTA Gateway Unit
Use and Maintenance Instructions
U s e r I n s t r u c t i o n s
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Description ___________________________________________________________________________ 3
General features _____________________________________________________________________ 3
Dimensions and measurements _______________________________________________________ 4
Warning Symbols Used in the Manual ________________________________________________ 5
Installation Regulations and Warnings _______________________________________________ 5
Control Board connection general layout ____________________________________________ 6
Configurations and displays __________________________________________________________ 7
Gateway Unit address setting ________________________________________________________ 8
Gateway Unit Status Display __________________________________________________________ 8
Gateway Unit Reset __________________________________________________________________ 8
ModBus Communication Port Configuration __________________________________________ 9
HW/SW versions of the gateway unit _________________________________________________ 9
Gateway Unit Status _________________________________________________________________ 10
Gateway unit activation times _______________________________________________________ 12
Valves activation ____________________________________________________________________ 13
Errors management _________________________________________________________________ 15
Commands reserved for the manufacturer __________________________________________ 17
Sequence activation cycle ___________________________________________________________ 18
Exceptions __________________________________________________________________________ 19
Revisions ____________________________________________________________________________ 19
Maintenance ________________________________________________________________________ 20
Disposal _____________________________________________________________________________ 20
Warranty ____________________________________________________________________________ 20
Exclusions From Warranty ___________________________________________________________ 20
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Description
The Econet GTA gateway unit (here-on indicated as gateway unit) is an electronic
device to be housed on the DIN-RAIL support, able to convert the ModBus RS485
RTU commands, coming from a remote controller, on activation of valves mounted
in a cleaning system that uses Turbo Econet BUS technology.
The following functionalities will be managed:
- Management of firing of an individual valve actuator;
- Management of firing of several valve actuators simultaneously;
The gateway unit will be able to manage:
- the signalling of valve actuation anomalies;
- setting communication parameters;
- the programming of registers for customised use;
General features
Power supply voltage 20÷30Vdc
Alternative power supply voltage
on request
24Vac
± 10 % 50/60Hz
Electrical consumption (gateway unit only) <5W
Max number of actuators managed on Turbo BUS
127
Max number of actuators managed in multi-fire
mode 6 simultaneous
Max firing frequency 1 Hz
ModBus RTU protocol RS485 serial
communication interfaces
1 (isolated)
Gateway unit ModBus address From 1 to 15
Operating temperature -10 °C - 55 °C
Storage Temperature -20 °C - 60 °C
Casing Base in ABS DIN-RAIL TH35
PVC transparent cover
Overall weight < 1 Kg
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Dimensions and measurements
Dimensions in mm
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Warning Symbols Used in the Manual
The indications regarding safety are highlighted using the following symbols:
Attention - Danger Warning - Generic
Risk – Hazard Electric Current
Dispose of according to the WEEE Waste Electrical
and Electronic Equipment Directive
Installation Regulations and Warnings
Ü Protect the equipment from direct sunlight.
Ü Do not position the device near heat sources and electromagnetic fields.
Ü Mount the equipment to the wall at least 60 cm from the floor.
Ü In a clearly visible place, which is easy to reach.
Ü Connect the equipment to supply lines different to those used for motor drives or other large power devices
that could generate network disturbances or instability.
Ü The appliance electric power supply must be supplied by an external, type-approved power supplier unit, with
24Vdc 30W output, protected by a 230Vac~ 30mA differential circuit breaker and a 230Vac~ 10A bi-polar
magnet circuit breaker, positioned in a place that is easy to reach.
Ü Before intervening on the appliance to perform any operation, deactivate the magnet circuit breaker.
Ü For electrical operations, always remove the voltage and wait 30 seconds for the internal capacitors
to discharge before opening the container. When finished, close the device before turning on power.
Ü Make sure you are in a safe atmosphere before using the equipment for any type of operation.
Ü Use flame-proof cables with minimum section of 0.75mm² certified and compliant with IEC60227 or IEC60245
to connect the power supply voltage.
Ü Use flame retardant cables with a minimum section of 0.75 mm² for all input control signals.
Ü The terminal board must not be a mechanical anchorage point of the wires.
Ü Any use not foreseen in this user manual and improper use of the device may cause damage to the same and
possibly to the connected equipment.
Ü Moreover, misuse or tampering with equipment could cause damage to people.
Ü The gateway unit does not release potentially toxic or hazardous substances for health and the environment.
Ü No part with dangerous voltage is normally accessible.
Do not use the control unit before reading and understanding this manual.
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Control Board connection general layout
Layout 1:
Electric connections for Econet GTA
Gateway board in BASE version.
Layout 2:
Electric connections for Econet GTA
Gateway board in COMPLETE
version.
(available as OPTIONAL)
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The electric connections between the circuit board of the gateway unit and the
system are made using removable connectors, in order to facilitate wiring.
The removable connectors allow the operator to fix the connection cables using
screws.
The connectors have the following features:
Body material :
PA66 UL94V0
Pitch :
5.08mm
Nominal voltage :
450V
Nominal current :
20A
temperature :
-40°C +105°C
Configurations and displays
The gateway unit circuit board has a series of components that allow configuration of
the ModBus address of the unit and display of the status of activities. The positions of
the main components are indicated in the image:
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Gateway Unit address setting
Before connecting the Gateway unit to the RS-485 RTU ModBus network, a unique
device address must be set, so that the other peripherals of the same network can
recognise it and manage it, thus preventing network conflicts.
DIP 1
Using the 4
-
position dip
-
Switch DIP1, addresses can be set in the 1
-
15 range (0=invalid
address), moving the 4 DIP switches into the desired position, according to binary
logic.
Example:
Set value 13…
(Bin = 8+4+1)
Code
Binary 8 4 2 1
Dip
Position 4 3 2 1
Status
DIP ON ON OFF ON
Gateway Unit Status Display
The Gateway unit operating status display LEDs are positioned on the top part of the
circuit board.
They have the following meaning:
LED
Function
Status
Meaning
RUN =
off
Unit non operating
Flashing 1sec
Operating unit
ERR =
off
No errors
On with fixed light
EEprom/CRC
communication error
Flashing 500ms
Registers/data error
TX/RX =
off
No communication
Flashing
Communication in progress
ACTUATE
=
off
Actuators chain not powered
On with fixed light
Actuators chain powered
Single flash
Firing in progress
Flashing 500ms
Actuator error (Shunt)
Gateway Unit Reset
The gateway unit has a general reset button, indicated with K1 and located on the
right hand corner of the circuit board, which allows the unit to be rebooted if
necessary.
By pressing and holding for at least 3 seconds, all temporary registers of the gateway
unit are Reset and the same resumes operations after approx. 10 seconds.
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ModBus Communication Port Configuration
The gateway unit uses a standard, isolated type, RS485 communication port (Physical
layer), for connection to a RTU ModBus network, on which other devices are present
e.g. PLC, Personal Computer, Monitors, HMI, I/O modules.
On commissioning, the communication port of the gateway unit is configured as
follows:
Parameter
Value
Using the 4
-
position dip
-
Switch DIP1, present on the
circuit board, an RS485 network address can be assigned
to the unit. This address must be unique in order to
prevent conflicts with other units present on the same
communication network.
Baud Ra
te
9600 bit/sec
Data Bits
Parity
No
Stop Bits
Successively, with exception of the unit network address, the communication port
configuration parameters will be available also in the following ModBus registers:
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
EE
0x0038(hex)
R Word ModBus RTU address 1 15 1
0x0039(hex)
R/W Word ModBus RTU Baud Rate 9600 38400 9600bit/sec Y
0x003A(hex)
R/W Word ModBus RTU Parity Even Odd None Y
0x003B(hex)
R/W Word ModBus Stop Bits 0 2 1 Y
Note:
Pressing the K1 button for a prolonged period of time causes deletion of the values contained
in the unit ModBus registers, taking them all back to factory-set values (default).
HW/SW versions of the gateway unit
The hardware and software issue version of the gateway control unit is available in
the following ModBus registers:
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0000(hex)
R Word Unit Software Version 10
0x0001(hex)
R Word Unit Hardware Version 10
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0000
SOFTWARE VERSION
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0001
HARDWARE VERSION
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Gateway Unit Status
The status of the gateway control unit is available in the following ModBus registers:
System status
The register contains the status bits of the main functions of the gateway unit.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0002(hex)
R Word System status 0 255 0
Bit 7 6 5 4 3 2 1 0
0x0002
0 0 PROC EERR SHERR FIRE PWCH MRES
Reset 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8
0x0002
0 0 0 0 0 0 0 0
Reset 0 0 0 0 0 0 0 0
Register bit
Description
5
PROC
PROCESS
Indicates whether the last command received was performed correctly.
1 Last command received not run
0 Last command received and run
4
EERR
Gateway
unit EEprom reading/writing error
Indicates if there is a reading or writing error of a value in the gateway unit EEprom.
0 EEprom Error absent
1 EEprom Error present
3
SHERR
Valve actuator current reading error
Indicates whether an actuation current reading error is present, following an attempt
at firing.
0 Shunt error absent
1 Shunt error present
2
FIRE
valve FIRE
Indicates the status of the valve firing procedure.
0 Valve actuator at rest
1 Valve actuator in firing mode
1
PWCH
POWER valves
actuators chain
Indicates the status of the main power supply of the valves actuators command
chain.
0 Actuators chain not powered
1 Actuators chain powered
0
MRES
Gateway Unit RESET
Indicates the status of the gateway unit.
0 Gateway unit in RESET. It is held at 0 for 10 sec at Power-ON
1 Gateway unit in normal operating mode
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Digital inputs status
The register contains the status bits of the gateway unit digital inputs.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0003(hex)
R Word Digital inputs status 0 255 0
Bit 7 6 5 4 3 2 1 0
0x0003
IN_7 IN_6 IN_5 IN_4 IN_3 IN_2 IN_1 IN_0
Reset 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8
0x0003
0 0 0 0 0 0 0 0
Reset 0 0 0 0 0 0 0 0
Note:
functionality not available.
Digital outputs status
The register contains the status bits of the gateway unit digital outputs.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0004(hex)
R/W Word Digital outputs status 0 255 0
Bit 7 6 5 4 3 2 1 0
0x0004
0_7 0_6 0_5 0_4 0_3 0_2 0_1 0_0
Reset 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8
0x0004
0 0 0 0 0 0 0 0
Reset 0 0 0 0 0 0 0 0
Note:
functionality not available.
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Current shunt automatic calibration value
The register contains the value of the actuator current shunt threshold in bit, re-
calculated automatically.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0005(hex)
R Word Bit ADC shunt 0 9999 180
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0005
ADC_value SHUNT
Reset 0 0 0 0 0 0 0 0 1 0 1 1 0 1 0 0
Gateway unit activation times
The activation times of the gateway control unit are available in the following ModBus
registers:
Valve actuator firing time
The register contains the value of the valve actuation time duration in milliseconds.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0010(hex)
R/W Word Valve firing time 50 5000 200
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0010
Firing_time (msec)
Reset 0 0 0 0 0 0 0 0 1 1 0 0 1 0 0 0
Activation delay time in multi-fire mode
The register contains the delay time duration value for the simultaneous firing of
several valves in milliseconds, when the system requires multi-actuation.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0011(hex)
R/W Word Valve firing time 50 1000 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0011
Multi-fire_delay_time (msec)
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Note: When the value of the register is 0 (zero), the firing mode will be for individual valve
actuation, whose position has been loaded into the 0x0012 register.
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Valves activation
The valve activation modes are available in the following ModBus registers:
Valve actuators to fire
The following registers contain the value corresponding to the position of the valve
actuator to be fired, in the chain.
In single mode, the gateway unit will activate firing of the actuator, whose position is
loaded into the actuator 1 register (0x0012).
In multi-firing mode, the gateway unit will activate firing of the actuators, whose
positions are loaded into the actuator 1 and actuator 6 registers.
Practically, in multi-actuation mode, a firing group of 6 pseudo-simultaneous
positions is managed, separated by the delay time, which is set in the 0x0011
register.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0012(hex)
R/W Word Actuator 1 to fire 0 127 0 SINGLE-
FIRING
MULTI-FIRING
0x0013(hex)
R/W Word Actuator 2 to fire 0 127 0
NOT
USED
0x0014(hex)
R/W Word Actuator 3 to fire 0 127 0
0x0015(hex)
R/W Word Actuator 4 to fire 0 127 0
0x0016(hex)
R/W Word Actuator 5 to fire 0 127 0
0x0017(hex)
R/W Word Actuator 6 to fire 0 127 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0012
RESERVED ACTUATOR_1_POS
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0013
RESERVED ACTUATOR_2_POS (MULTI)
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0014
RESERVED ACTUATOR_3_POS (MULTI)
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0015
RESERVED ACTUATOR_4_POS (MULTI)
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
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Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0016
RESERVED ACTUATOR_5_POS (MULTI)
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0017
RESERVED ACTUATOR_6_POS (MULTI)
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Note: If the value of the “Actuator 1” register is set at 0 (zero) and firing mode is single,
there will be no activation.
Note: In single firing mode, there will be no activation of the positions loaded into the
registers from 0x0013 to 0x0017; any time delays will be introduced.
Note: If the value of one or more “Actuator n” registers is set at 0 (zero) and firing mode is
multiple, a pause will be automatically introduced before the next fire.
Note: In multi-fire mode, activation of the same valve actuator several times within the same
unit is not allowed.
Actuators chain power supply
The following register contains the value corresponding to the activation/deactivation
of the main power supply of the valve actuators chain.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0020(hex)
R/W Word Power supply
Activate/Deactivate
1357 2468 1357
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0020
ACTIVATE/DEACTIVATE ACTUATORS CHAIN POWER SUPPLY
Reset 0 0 0 0 0 1 0 1 0 1 0 0 1 1 0 1
Values allowed:
0x0020
= 1357 Actuators main power supply DEACTIVATED
0x0020
= 2468 Actuators main power supply ACTIVATED
Note: In order to command a valve actuator for firing, the main power supply of the
actuators chain must be first activated.
Note: Values different to those allowed will be rejected.
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Actuators fire START/STOP command
The following register contains the value corresponding to the START/STOP of the
main power supply of the valve actuators chain.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0021(hex)
R/W Word Actuator fire START/STOP 1357 2468 1357
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0021
ACTUATORS FIRE START/STOP
Reset 0 0 0 0 0 1 0 1 0 1 0 0 1 1 0 1
Values allowed:
0x0021
= 1357 Actuators fire STOP
0x0021
= 2468 Actuators fire START
At the end of the firing time window, the gateway unit will automatically take the
register value to firing STOP. In this way, firing of the same or a new valve actuator
can be repeated immediately.
Note:
A reading/writing command will not be processed if received during the valve actuator
firing time.
Note:
Values different to those allowed will be rejected.
Errors management
ModBus CRC Error
The following register contains the value corresponding to the ModBus communication
error status.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x003C(hex)
R Word CRC error status 0 255 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x003C
CRC_ERROR_STATUS
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
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Valve actuator error 1..127
The following registers contain the signalling "flags" corresponding to the error status
of the valve actuators commands. In the event of activation error, the signalling flag
of the corresponding valve will pass from 0 (zero) to 1.
In the event of an error of at least one valve actuation, LED 4 will remain on with a
flashing light.
If, during the successive commands of the same valve actuator, the operating status
has been restored, the flag swill b taken back to 0 (zero) and LED 4 will return to its
original functions.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
0x0080(hex)
R/W Word Actuator 1 shunt error flag 0 1 0
0x0081(hex)
R/W Word Actuator 2 shunt error flag 0 1 0
0x0082(hex)
R/W Word Actuator 3 shunt error flag 0 1 0
0x00… R/W Word Actuator ...-...shunt error flag 0 1 0
0x00FE(hex) R/W Word Actuator 127 shunt error flag 0 1 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0080
RESERVED 0 0 0 0 0 0 0 Err
EV1
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0081
RESERVED 0 0 0 0 0 0 0 Err
EV2
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
…
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x00FE
RESERVED 0 0 0 0 0 0 0 Err
127
Reset 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Values allowed:
Err x
= 0 No error detected on pos. Corresponding actuator
Err x
= 1 Error detected on pos. Corresponding actuator
Note: The registers that contain the valve activation error “flag” are between 0x0080(EV1)
and 0x00FE (EV 127).
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Commands reserved for the manufacturer
Current shunt threshold calibration
The following register contains the factory value, in bit ADC, corresponding to the
calibration of the valve actuator current shunt threshold.
ModBus
Register
Access
Type
Data
Type
Description
Min
value
Max
value
Default
EE
0x0030(hex)
R/W Word Shunt threshold ADC value 0 255 100 Y
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0x0030
ADC_calibrated_value SHUNT
Reset 0 0 0 0 0 0 0 0 0 1 1 0 0 1 0 0
Note:
The register contains a calibration value memorised during the factory inspection
phase. Alteration of the value will lead to a unit operating anomaly.
Current shunt threshold programming
The 0x0030 register represents the comparison value in order to recognise when the
valve actuator firing has energised the coil and, therefore, is absorbing current from
the main power supply.
The value is represented in bit ADC and the programming procedure is as follows:
1. Write the value 0 (zero) in the 0x0030 register;
2. Activate firing with time equal to 5000 msec;
3. During firing, read the value of the 0x0005 register (current peak value during firing) and check that
bit 3 of the 0x0002 register has become 1 (shunt error);
4. Divide the peak value read by 2 and write it in the 0x0030 register (current threshold value for
checking whether it exceeds during firing);
5. Activate firing again with time equal to 5000 msec;
6. Check that bit 3 of the 0x0002 register has become 0 (zero).
7. The current shunt has been calibrated!
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Sequence activation cycle
All management of timing relative to the management of the cleaning cycle are under
the responsibility of the monitoring system that is connected to the gateway unit.
The unit limits its task of interpretation of the commands received, according to the
following logical flow diagram:
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Exceptions
The Actuators firing START command is not accepted if:
- Received during the actuator/s firing time;
- The firing time is not correct;
- The multi-firing time is not correct;
- At least one actuator position is not correct;
- The actuators chain power supply has not been activated
The Actuators firing STOP command is not accepted if:
- Received during the actuator/s firing time;
The actuators chain power supply ON/OFF command is accepted if:
- Received during the actuator/s firing time;
Revisions
Rev.
Date
Description
Page
01 24/04/2020 Document issue
02 11/05/2020 Description of removable connectors added 7
Description of signal LED functions and Reset button modified 8
Fire register description added 15
Error registers corrected 16
Activation sequence illustration modified 18
03 08/09/2020 Firmware revision indication removed 1
U s e r I n s t r u c t i o n s
Econet GTA Gateway Unit
20 TURBO s.r.l. Dust Filter Components
Via Po 33/35 20811 Cesano Maderno (MB) Italy Tel ++39 0362 574024 Fax ++39 0362 574092
InMn 38 ECOGTA
Rev.03 en
Maintenance
The gateway unit does not have replaceable parts.
All other repairs must be carried out by the manufacturer.
To clean dust and dirt from the surfaces, rub delicately with cotton or another
type of soft cloth soaked in a non-aggressive, non-abrasive detergent. Use
those for glass surfaces, do not use solvents or aromatic compounds and do
not clean using abrasive sponges.
Disposal
Do not disperse in the environment after use. Dispose of the product according to
current regulations for the disposal of electronic equipment.
This device is used in a dust collector system and, therefore, it is part of a fixed
installation.
Warranty
The warranty has a duration of 2 years. The company will replace any electronic
component deemed defective exclusively at our workshop, except in the presence
of contrary agreements to be authorized by the company.
Exclusions From Warranty
The warranty is void in the case of:
ù Signs of tampering and unauthorised repairs.
ù Incorrect use of the equipment that does not comply with the technical data.
ù Incorrect electrical connections.
ù Failure to comply with the installation standards.
ù Use beyond EC standards.
ù Atmospheric events (lightning, electrostatic discharge), over voltages.
ù Clogged air connections. Damaged tubes.
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Turbo GTA Owner's manual

Brand
Turbo
Model
GTA
Category
Gateways/controllers
Type
Owner's manual
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