New Holland Auto Command T7.270, Auto Command T7.220, Auto Command T7.235, Auto Command T7.250, Power Command T7.260 User manual

  • Hello! I am an AI chatbot trained to assist you with the New Holland Auto Command T7.270 User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
SERVICE MANUAL
T7.220 / T7.235 / T7.250 / T7.260 / T7.270 Auto Command
T7.220 / T7.235 / T7.250 / T7.260 Power Command
Tractor
Part number 47524331
English
May 2013
Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.
SERVICE
MANUAL
T7.220 / T7.235
T7.250 / T7.260
T7.270
Auto Command
T7.220 / T7.235
T7.250 / T7.260
Power Command
Tractor
1/4
Part number 47524331
SERVICEMANUAL
T7.220AutoCommand,T7.220PowerCommand,T7.235AutoCommand,
T7.235PowerCommand,T7.250AutoCommand,T7.250PowerCommand,
T7.260AutoCommand,T7.260PowerCommand,T7.270AutoCommand
4752433118/04/2013
EN
Find manuals at http://best-manuals.com/search?&s=NH-47524331
LinkProduct/Engine
ProductMarketProductEngine
T7.220PowerCommandEuropeF4DFE613L*A
T7.220PowerCommandNorthAmericaF4DFE613L*A
T7.220PowerCommandInternational
Region
F4DFE613L*A
T7.235PowerCommandEuropeF4DFE613K*A
T7.235PowerCommandInternational
Region
F4DFE613K*A
T7.235PowerCommandNorthAmericaF4DFE613K*A
T7.250PowerCommandNorthAmericaF4DFE613J*A
T7.250PowerCommandInternational
Region
F4DFE613J*A
T7.250PowerCommandEuropeF4DFE613J*A
T7.260PowerCommandNorthAmericaF4DFE613H*A
T7.260PowerCommandEuropeF4DFE613H*A
T7.260PowerCommandInternational
Region
F4DFE613H*A
T7.220AutoCommandEuropeF4DFE613L*A
T7.220AutoCommandInternational
Region
F4DFE613L*A
T7.235AutoCommandInternational
Region
F4DFE613K*A
T7.235AutoCommandEuropeF4DFE613K*A
T7.235AutoCommandNorthAmericaF4DFE613K*A
T7.250AutoCommandNorthAmericaF4DFE613J*A
T7.250AutoCommandEuropeF4DFE613J*A
T7.250AutoCommandInternational
Region
F4DFE613J*A
T7.260AutoCommandEuropeF4DFE613H*A
T7.260AutoCommandNorthAmericaF4DFE613H*A
T7.260AutoCommandInternational
Region
F4DFE613H*A
T7.270AutoCommandNorthAmericaF4DFE613G*A
T7.270AutoCommandInternational
Region
F4DFE613G*A
T7.270AutoCommandEuropeF4DFE613G*A
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331
Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.102]Panandcovers....................................................................10.2
[10.216]Fueltanks..........................................................................10.3
[10.210]Liftpumpandlines.................................................................10.4
[10.218]Fuelinjectionsystem...............................................................10.5
[10.250]Turbochargerandlines.............................................................10.6
[10.254]Intakeandexhaustmanifoldsandmufer.........................................10.7
[10.500]SelectiveCatalyticReduction(SCR)exhausttreatment...........................10.8
[10.400]Enginecoolingsystem.............................................................10.9
[10.414]Fananddrive....................................................................10.10
[10.408]Oilcoolerandlines...............................................................10.11
Transmission..............................................................................21
[21.113]Powershifttransmission............................................................21.1
[21.155]Powershifttransmissioninternalcomponents......................................21.2
[21.160]Creeper............................................................................21.3
[21.166]Overdrive...........................................................................21.4
[21.504]ContinuouslyVariableTransmission(CVT)........................................21.5
[21.505]ContinuouslyVariableTransmission(CVT)externalcontrols......................21.6
[21.506]ContinuouslyVariableTransmission(CVT)lubricationsystem....................21.7
[21.507]ContinuouslyVariableTransmission(CVT)internalcomponents..................21.8
[21.109]Transmissioncoolerandlines......................................................21.9
Four-WheelDrive(4WD)system..................................................23
[23.202]Electro-hydrauliccontrol...........................................................23.1
[23.314]Driveshaft..........................................................................23.2
Frontaxlesystem.......................................................................25
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.122]Axlesuspensioncontrol............................................................25.4
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
PowerTake-Off(PTO).................................................................31
[31.101]Rearmechanicalcontrol...........................................................31.1
[31.104]Rearelectro-hydrauliccontrol......................................................31.2
[31.114]Two-speedrearPowerTake-Off(PTO)............................................31.3
[31.116]Three-speedrearPowerTake-Off(PTO)..........................................31.4
[31.119]Four-speedrearPowerTake-Off(PTO)............................................31.5
[31.146]FrontPowerT ake-Off(PTO).......................................................31.6
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
[33.220]Trailerbrakehydrauliccontrol......................................................33.3
[33.224]Trailerbrakepneumaticcontrol....................................................33.4
[33.350]Anti-lockBrakeSystem(ABS).....................................................33.5
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.106]Variabledisplacementpump.......................................................35.3
[35.102]Pumpcontrolvalves................................................................35.4
[35.105]Chargepump.......................................................................35.5
[35.322]Regulated/Lowpressuresystem...................................................35.6
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331
[35.204]Remotecontrolvalves.............................................................35.7
[35.220]Auxiliaryhydraulicpumpandlines.................................................35.8
[35.114]Three-pointhitchcontrolvalve.....................................................35.9
[35.160]Fronthitchcontrolsandlines....................................................35.10
[35.162]Fronthitchcylindersandlines...................................................35.11
Pneumaticsystem......................................................................36
[36.100]Pneumaticsystem..................................................................36.1
Hitches,drawbars,andimplementcouplings..................................37
[37.120]Rearthree-pointhitchlinkage......................................................37.1
[37.162]Fronthitch..........................................................................37.2
[37.110]Rearthree-pointhitch..............................................................37.3
[37.106]Automaticpickuphitch.............................................................37.4
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.106]Tierods.............................................................................41.2
[41.200]Hydrauliccontrolcomponents......................................................41.3
[41.216]Cylinders...........................................................................41.4
[41.432]Autoguidancesteering.............................................................41.5
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331
[55.610]Groundspeedcontrol..............................................................55.1
[55.000]Electricalsystem...................................................................55.2
[55.100]Harnessesandconnectors.........................................................55.3
[55.015]Enginecontrolsystem..............................................................55.4
[55.301]Alternator...........................................................................55.5
[55.302]Battery..............................................................................55.6
[55.988]SelectiveCatalyticReduction(SCR)electricalsystem............................55.7
[55.640]Electronicmodules.................................................................55.8
[55.513]Cabtransmissioncontrols..........................................................55.9
[55.024]Transmissioncontrolsystem.....................................................55.10
[55.020]Transmissionspeedsensors.....................................................55.11
[55.021]Transmissionpressuresensors..................................................55.12
[55.022]Transmissiontemperaturesensors..............................................55.13
[55.045]Frontaxlecontrolsystem........................................................55.14
[55.048]RearPowerT ake-Off(PTO)controlsystem.....................................55.15
[55.049]FrontPowerT ake-Off(PTO)controlsystem.....................................55.16
[55.031]Parkingbrakeelectricalsystem..................................................55.17
[55.035]Remotecontrolvalveelectriccontrol............................................55.18
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls.................55.19
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.20
[55.047]Steeringcontrolsystem..........................................................55.21
[55.523]Cabhitchcontrols................................................................55.22
[55.130]Rearthree-pointhitchelectroniccontrolsystem.................................55.23
[55.911]GlobalPositioningSystem(GPS)................................................55.24
[55.680]Autopilot/Autoguidance..........................................................55.25
[55.408]Warningindicators,alarms,andinstruments....................................55.26
[55.350]Anti-lockBrakeSystem(ABS)electricalsystem.................................55.27
[55.032]Trailerbrakeelectricalsystem...................................................55.28
[55.030]Servicebrakeelectricalsystem..................................................55.29
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331
[55.DTC]FAULTCODES..................................................................55.30
Platform,cab,bodywork,anddecals.............................................90
[90.100]Enginehoodandpanels...........................................................90.1
[90.150]Cab.................................................................................90.2
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331
INTRODUCTION
4752433118/04/2013
1
Find manuals at http://best-manuals.com/search?&s=NH-47524331
Contents
INTRODUCTION
Advice-Importantnoticeregardingequipmentservicing......................................3
Foreword-Howtouseandnavigatethroughthismanual.....................................4
Safetyrules.....................................................................................9
Safetyrules...................................................................................10
Torque-Minimumtighteningtorquesfornormalassembly...................................12
Torque-Standardtorquedataforhydraulics.................................................17
Generalspecication-BiodieselFuels.......................................................19
Capacities.....................................................................................20
T7.220-270AutoCommand,T7.220-260PowerCommand
ConsumablesLubricationsandCoolants.....................................................21
4752433118/04/2013
2
INTRODUCTION
Advice-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourSalesandServiceNetworks.
4752433118/04/2013
3
INTRODUCTION
Foreword-Howtouseandnavigatethroughthismanual
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughwebdelivery(eTIM),DVD,andpapermanuals.Acodingsystemcalled
SAPhasbeendevelopedtolinkthetechnicalinformationtootherProductSupportfunctions,e.g.,Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomer's
machine.Whenacustomerhasaconcernontheirmachineitisusuallybecauseafunctionorsystemontheirma-
chineisnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytotheircommands.Whenyourefer
tothetechnicalinformationinthismanualtoresolvethatcustomer'sconcern,youwillndalltheinformationclassied
usingtheSAPcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystem,youwillthenndallthemechanical,electricalorhydraulicdevices,compo-
nents,assemblies,andsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem:thetechnicaldata(specications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting),andtheservicedata(remove,installadjust,etc.).
ByintegratingSAPcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttherightpieceof
technicalinformationyouneedtoresolvethatcustomer'sconcernonhismachine.Thisismadepossiblebyattaching
3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
LOCATION-thecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingtodescribe
(e.g.,Fueltank).
INFORMATIONTYPE-thepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentorfunc-
tiononthemachine(e.g.,CapacitywouldbeatypeofTechnicalDatadescribingtheamountoffuelheldbythefuel
tank).
PRODUCT-themodelforwhichthepieceoftechnicalinformationiswritten.
Everypieceoftechnicalinformationwillhavethosethreecategoriesattachedtoit.Youwillbeabletouseanycombi-
nationofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomer'sconcern
ontheirmachine.
Thatinformationcouldbe:
theprocedureforhowtoremovethecylinderhead
atableofspecicationsforahydraulicpump
afaultcode
atroubleshootingtable
aspecialtool
4752433118/04/2013
4
INTRODUCTION
Manualcontent
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe
beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedat
theendofeachChapter.Pagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedinthe
ChapterContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
TechnicalData(specications)forallthemechanical,electricalorhydraulicdevices,components,assembliesor
sub-assemblies.
FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,components,assembliesor
sub-assemblies.
DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhydraulic
devices,components,assembliesorsub-assemblies.
ServiceData(removedisassemble,assemble,install)forallthemechanical,electricalorhydraulicdevices,com-
ponents,assembliesorsub-assemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedbya
number(00,35,55,etc.).TheSectionsincludedinthemanualwilldependonthetypeandfunctionofthemachinethat
themanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.Thistableillustrates
whichSectionscouldbeincludedinamanualforaparticularproduct.
PRODUCT
Tractors
Vehicleswithworkingarms:backhoes,excavators,
skidsteers,….
Combines,forageharvesters,balers,….
Seeding,planting,oating,spraying
equipment,….
SECTION
Mountedequipmentandtools,….
00-MaintenanceXXXXX
05-Machinecompletionandequipment
XXXXX
10-Engine
XXXX
14-Maingearboxanddrive
XXXX
18-ClutchXXX
21-TransmissionXXXX
23-Fourwheeldrive(4WD)system
XXXX
25-Frontaxlesystem
XXXX
27-Rearaxlesystem
XXXX
29-Hydrostaticdrive
XXXX
31-PowerT ake-Off(PTO)
XX
33-BrakesandcontrolsXXXX
35-Hydraulicsystems
XXXX
36-Pneumaticsystem
XXXX
37-Hitches,drawbarsandimplementcouplings
XXX
39-Framesandballasting
XXXXX
41-Steering
XXXX
44-WheelsXXXX
46-Steeringclutches
48-Tracksandtracksuspension
XXX
50-CabclimatecontrolXXXX
55-Electricalsystems
XXXXX
56-Grapeharvestershaking
58-Attachments/headersX
60-Productfeeding
X
4752433118/04/2013
5
INTRODUCTION
61-Meteringsystem
X
62-Pressing-Baleformation
X
63-Chemicalapplicators
X
64-Chopping
X
66-Threshing
X
68-Tying/Wrapping/Twisting
X
69-Balewagons
70-Ejection
X
71-Lubricationsystem
XXXXX
72-Separation
X
73-Residuehandling
X
74-Cleaning
X
75-Soilpreparation/Finishing
76-Secondarycleaning/Destemmer
77-Seeding
X
78-Spraying
X
79-Planting
X
80-Cropstorage/Unloading
X
82-FrontloaderandbucketXX
83-Telescopicsinglearm
XX
84-Booms,dippersandbuckets
XX
86-DozerbladeandarmXX
88-AccessoriesXXXXX
89-ToolsXXXXX
90-Platform,cab,bodyworkanddecals
XXXX
4752433118/04/2013
6
INTRODUCTION
Chapters
EachChapterisidentiedbyanumbere.g.Engine-Engineandcrankcase-10.001.Therstnumberisidentical
totheSectionnumberi.e.Chapter10.001isinsideSection10,Engine.Thesecondnumberisrepresentativeofthe
ChaptercontainedwithintheSection.
CONTENTS
TheChapterContentslistsallthetechnicaldata(specications),functionaldata(howitworks),diagnosticdata(fault
codesandtroubleshooting),andservicedata(remove,install,adjust,etc.),thathavebeenwritteninthatChapterfor
thatfunctionorsystemonthemachine.
Contents
ENGINE
ENGINE-Engineandcrankcase10.001
TECHNICALDATA
ENGINE-Engineandcrankcase-Generalspecication(10.001-D.40.A.10)
4
FUNCTIONALDATA
ENGINE-Engineandcrankcase-Dynamicdescription(10.001-C.30.A.10)
6
SERVICE
ENGINE-Engineandcrankcase-Remove(10.001-F.10.A.10)
8
DIAGNOSTIC
ENGINE-Engineandcrankcase-Troubleshooting(10.001-G.40.A.10)
10
INDEX
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledinformationunits)thathavebeen
writteninthatChapterforthatfunctionorsystemonthemachine.
Index
ENGINE-10
ENGINE
ENGINE-Engineandcrankcase-Dynamicdescription(10.001-C.30.A.10)
6
ENGINE-Engineandcrankcase-Generalspecication(10.001-D.40.A.10)
4
ENGINE-Engineandcrankcase-Remove(10.001-F .10.A.10)
8
ENGINE-Engineandcrankcase-Troubleshooting(10.001-G.40.A.10)
10
4752433118/04/2013
7
INTRODUCTION
Informationunitsandinformationsearch
Eachchapteriscomposedofinformationunits.EachinformationunithastheSAPcodeshowninparentheses.This
indicatesthefunctionandtypeofinformationinthatinformationunit.Eachinformationunithasapagereferencewithin
thatChapter.Theinformationunitsprovideaquickandeasywaytondjusttherightpieceoftechnicalinformation
youarelookingfor.
Exampleinformation
unit
Engineblockcover-FrontRemove(10.102.AP .01-F.10.A.10)
InformationUnitSAP
code
10102AK01F10.A.10
SAPcodeclassication
EnginePanandcoversEngineblock
cover
Front
Servicedata
Remove
NHIL12GEN0070A1
Navigatetothecorrectinformationunityouaresearchingforbyidentifyingthefunctionandinformationtype
fromtheSAPcode.
(1)Locationand(2)Informationtype.
(A)correspondstothesectionsoftheservicemanual.
(B)correspondstothechaptersoftheservicemanual.After(B)theremaybesomeadditionalinformation.Inthis
caseitshows“.01”,whichrepresentsthe“Front”blockcover.Theseoptionsmaybefront/rear,left/right,hydraulic/
mechanicaletc.
(C)correspondstothetypeofinformationlistedinthechaptercontents:TechnicalData,FunctionalData,Diagnos-
tic,orService.
(A)and(B)arealsoshowninthepagenumberingonthepagefooter.
THERESTOFTHECODINGISNOTLISTEDINALPHANUMERICORDERINTHISMANUAL.
Youwillndatableofcontentsatthebeginningandendofeachsectionandchapter.
Youwillndanalphabeticalindexattheendofeachchapter.
Byreferringto(A),(B)and(C)ofthecoding,youcanfollowthecontentsorindex(pagenumbers)andquicklynd
theinformationyouarelookingfor.
Pageheaderandfooter
Thepageheaderwillcontainthefollowingreferences:
SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences:
PublicationnumberforthatManual.
Versionreferenceforthatpublication.
Publicationdate
Section,chapter,andpagereferencee.g.10.102/9
4752433118/04/2013
8
INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinedecals,youwillndthesignalwordsDANGER,WARNING,andCAUTION
followedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworking
withyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.The
colorassociatedwithDANGERisRED.
WARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
ThecolorassociatedwithWARNINGisORANGE.
CAUTION,usedwiththesafetyalertsymbol,indicatesahazardoussituationwhich,ifnotavoided,couldresult
inminorormoderateinjury.ThecolorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.Thecolor
associatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationwhichclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
4752433118/04/2013
9
INTRODUCTION
Safetyrules
WARNING
Equipmentrollinghazard!
Firmlyapplythehandbrakeandplacetheshuttleleverintheparkbrakeposition.Stoptheengine
beforeleavingthemachine.Thetransmissionwillnotpreventthemachinefromrollingwhenthe
engineisshutoff.
Failuretocomplycouldresultindeathorseriousinjury.
W0378A
WARNING
Improperoperationorserviceofthismachinecanresultinanaccident.
Beforeworkingonanypartoftheelectricalsystem,disconnectthebatterygroundcable.Complete
allelectricalworkbeforeconnectingthecable.
Failuretocomplycouldresultindeathorseriousinjury.
W0137A
WARNING
Crushinghazard!
Thewheelsonthisvehicleareveryheavy.Alwaysuseawheelremoverorchainhoiststoremoveand
installthewheels.Useanassistantasrequired.
Failuretocomplycouldresultindeathorseriousinjury.
W0149A
WARNING
Jackstandscansliporfallover.Dropping,tipping,orslippingofmachineoritscomponentsispos-
sible.
DONOTworkunderavehiclesupportedbyjackstandsonly.Parkmachineonalevelsurface.Block
wheels.Supportmachinewithsafetystands.
Failuretocomplycouldresultindeathorseriousinjury.
W0069A
WARNING
Firehazard!
Whenhandlingdieselfuel,observethefollowingprecautions:
1.Donotsmoke.
2.Neverllthetankwhentheengineisrunning.
3.Wipeupspilledfuelimmediately.
Failuretocomplycouldresultindeathorseriousinjury.
W0099A
WARNING
Escapinguid!
Hydraulicuidordieselfuelleakingunderpressurecanpenetratetheskinandcauseinfectionor
otherinjury.Topreventpersonalinjury:Relieveallpressurebeforedisconnectinguidlinesorper-
formingworkonthehydraulicsystem.Beforeapplyingpressure,makesureallconnectionsaretight
andallcomponentsareingoodcondition.Neveruseyourhandtocheckforsuspectedleaksunder
pressure.Useapieceofcardboardorwoodforthispurpose.Ifinjuredbyleakinguid,seeyour
doctorimmediately.
Failuretocomplycouldresultindeathorseriousinjury.
W0178A
WARNING
Firehazard!
Donotaddgasoline,alcohol,orblendedfuelstodieselfuel,exceptasrecommendedinthismanual.
Fuelcombinationsmayincreasereandexplosionhazards.
Failuretocomplycouldresultindeathorseriousinjury.
W0401A
4752433118/04/2013
10
INTRODUCTION
WARNING
PersonalProtectiveEquipment(PPE)required.
Whenassembling,operating,orservicingthemachine,wearprotectiveclothingandPPEnecessary
fortheparticularprocedure.SomePPEthatmaybenecessaryincludesprotectiveshoes,eyeand/or
faceprotection,hardhat,heavygloves,ltermask,andhearingprotection.
Failuretocomplycouldresultindeathorseriousinjury.
W0353A
4752433118/04/2013
11
/