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101010

KFI Products 101010 User manual

  • Hello! I've reviewed this user manual for the Front Bumper 101010 from Kappers Fabricating. It details the installation process for both bumper-only and bumper with winch mount configurations. The document includes instructions for installing end caps, mounting the bumper to a replacement grill, and utilizing standard and wide fairleads. I'm ready to answer any questions you may have about the installation process or the parts included.
  • What is included in the hardware kit?
    How do I install the bumper without a winch mount?
    Where can I find the wiring information for the winch?
FAIRLEAD MODULAR BUMPER
Front Bumper PART # 101010
Hardware Kit: HK-300
Kit Components:
Qty. Part Description
1................. Front Bumper
4................. Bumper End Caps
4................. 5/16”-18 x 3/4” Flange Bolt
4................. 5/16”-18 Flange Nut
INSTALLATION INSTRUCTIONS:
Bumper Only Install (Wildcat)
1. Install bumper end caps in bumper tube ends as shown in Figure 1.
2. Install bumper to replacement grill using the 5/16” bolts and nuts
included in the hardware kit. See Figure 2.
3. Tighten down all bolts
4. Install Replacement Grill (PT# 101000) and Bumper assembly. See
Replacement Grill manual.
“Figure 2” Bumper Only Install
“Figure 1”
©2012 Copyright Kappers Fabricating, Inc. All rights reserved
Needs Supporting Component
Page 1 of 2
See page 2 for bumper and winch mount install.
“Figure 3” Standard Fairlead and Bumper Install
“Figure 4” Wide Fairlead and Bumper Install
“Figure 5” Bumper and Winch Bracket Assembly Install
©2012 Copyright Kappers Fabricating, Inc. All rights reserved
Bumper & Winch Mount Install
1. Install roller fairlead and bumper to winch bracket as shown in
Figures 3&4.
Standard Fairlead (4.875” Bolt Pattern)
The standard fairlead is installed in the bottom two fairlead
holes (A) and the 5/16” bolts and nuts are installed in the top
two holes (B). See Figure 3.
Note: The bolts need to be installed with the nuts to the roller
fairlead side as shown in Figure 3.
Wide Fairlead (6.6” Bolt Pattern)
The wide fairlead is installed in the top two fairlead holes (C)
and the 5/16” bolts and nuts are installed in the bottom two
holes (D). See Figure 4.
Note: The bolts need to be installed with the nuts to the roller
fairlead side as shown in Figure 4.
2. Tighten all Bolts
3. Install Bumper and Winch mount assembly to replacement
grill as shown in Figure 5 using the hardware provided with
your winch. Tighten Bolts.
4. Install Replacement Grill (PT# 101000) and Bumper
assembly. See Replacement Grill manual.
5. Using the instructions provided with your winch, wire
accordingly. See wiring page in Winch Bracket manual for
wiring locations and specics.
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