Endres+Hauser Memosens Wave CKI50 Operating instructions

Brand: Endres+Hauser

Model: Memosens Wave CKI50

Type: Operating instructions

Products Solutions Services

Operating Instructions

Memosens Wave CKI50

Process spectrometer for the measurement of color

BA01932C/07/EN/01.19

71465984

2020-01-13

Memosens Wave CKI50 Table of contents

Endress+Hauser 3

Table of contents

1 About this document ................ 4

1.1 Warnings ............................ 4

1.2 Symbols used .......................... 4

2 Basic safety instructions ............ 5

2.1 Requirements for personnel ............... 5

2.2 Designated use ........................ 5

2.3 Workplace safety ....................... 5

2.4 Operational safety ...................... 5

2.5 Product safety ......................... 6

3 Product description ................. 7

3.1 Product design ......................... 7

3.2 Measuring principle ..................... 7

4 Incoming acceptance and product

identification ....................... 9

4.1 Incoming acceptance .................... 9

4.2 Product identification .................... 9

4.3 Scope of delivery ...................... 10

4.4 Certificates and approvals ............... 10

5 Installation ....................... 11

5.1 Installation conditions .................. 11

5.2 Mounting the process spectrometer ........ 14

5.3 Post-installation check .................. 14

6 Electrical connection .............. 15

6.1 Connecting the device .................. 15

6.2 Ensuring the degree of protection .......... 16

6.3 Post-connection check .................. 17

7 Commissioning .................... 18

7.1 Preparatory steps ...................... 18

7.2 Function check ....................... 18

8 Operation ......................... 19

8.1 Adapting the measuring device to the process

conditions ........................... 19

9 Diagnostics and troubleshooting ... 21

9.1 General troubleshooting ................. 21

10 Maintenance ...................... 22

10.1 Maintenance tasks ..................... 22

11 Repair ............................ 29

11.1 General information ................... 29

11.2 Spare parts .......................... 29

11.3 Return .............................. 29

11.4 Disposal ............................ 29

12 Technical data .................... 30

12.1 Input ............................... 30

12.2 Performance characteristics .............. 30

12.3 Environment ......................... 31

12.4 Process ............................. 31

12.5 Mechanical construction ................ 32

Index .................................. 33

About this document Memosens Wave CKI50

4 Endress+Hauser

1 About this document

1.1 Warnings

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious

injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious

injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of

non-compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to

property.

1.2 Symbols used

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

1.2.1 Symbols on the device

Symbol Meaning

Reference to device documentation

Memosens Wave CKI50 Basic safety instructions

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2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may

be carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the

specified activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions

and must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Designated use

The process spectrometer is used to detect color using VIS spectroscopy. The device can

measure and determine color, color variations or the accuracy of the color in liquids.

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable international standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

Basic safety instructions Memosens Wave CKI50

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2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

international standards have been observed.

Memosens Wave CKI50 Product description

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3 Product description

3.1 Product design

345

A0037587

 1 Process spectrometer CKI50

1 Measuring head

2 Cooling connections for water cooling

3 Measurement gap

4 Process connection

5 Electronics unit

The process spectrometer can be operated directly in-line without any additional sampling.

All the necessary modules are contained in the electronics unit:

• Power supply

• Light sources

• Spectrometer

Receives the measurement signals, digitalizes them and converts them to a

measurement value.

• Microcontroller

Responsible for controlling internal processes and transmitting data.

• Processor unit

The process spectrometer contains the following light source:

Halogen bulb: 380 to 830 nm

3.2 Measuring principle

The process spectrometer uses optical signals to analyze the medium. Information

regarding the medium can therefore be output as measurement parameters. These

measurement parameters can be displayed via the transmitter and are used to monitor or

directly control a process. The process spectrometer measures the portion of the sample

that is located in the measurement gap of the measuring head. The sample is illuminated

with light and an interaction takes place between the sample and the introduced light. The

transmitted light is collected again via the observation window and analyzed in the

electronics unit. The spectrum of the collected light is then analyzed and the

corresponding measurement parameter is calculated.

Product description Memosens Wave CKI50

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123

A0037674

 2 Absorption measurement

1 Light source

2 Optical windows

3 Detector

4 Direction of medium flow

A light source sends a beam of light through the medium via the optical windows. The

incident light beam is measured on the detector side →  2,  8.

3.2.1 Light absorption

The measuring principle is based on the Lambert-Beer law.

There is a linear dependency between the absorption of light and the concentration of the

absorbing substance:

A = -log10 (I/I0) = ε . c . OPL

A ... Absorption

I ... Intensity of received light at detector

I0 ... Intensity of transmitted light of light source

ε ... Extinction coefficient

c ... Concentration

OPL ... Optical path length

Memosens Wave CKI50 Incoming acceptance and product identification

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4 Incoming acceptance and product

identification

4.1 Incoming acceptance

1. Verify that the packaging is undamaged.

 Notify the supplier of any damage to the packaging.

Keep the damaged packaging until the issue has been resolved.

2. Verify that the contents are undamaged.

 Notify the supplier of any damage to the delivery contents.

Keep the damaged goods until the issue has been resolved.

3. Check that the delivery is complete and nothing is missing.

 Compare the shipping documents with your order.

4. Pack the product for storage and transportation in such a way that it is protected

against impact and moisture.

 The original packaging offers the best protection.

Make sure to comply with the permitted ambient conditions.

If you have any questions, please contact your supplier or your local Sales Center.

4.2 Product identification

4.2.1 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Extended order code

• Serial number

• Safety information and warnings

‣Compare the information on the nameplate with the order.

4.2.2 Product identification

Interpreting the order code

The order code and serial number of your product can be found in the following locations:

• On the nameplate

• In the delivery papers

Obtaining information on the product

1. Go to www.endress.com.

2. Call up the site search (magnifying glass).

3. Enter a valid serial number.

4. Search.

 The product structure is displayed in a popup window.

5. Click on the product image in the popup window.

 A new window (Device Viewer) opens. All of the information relating to your

device is displayed in this window as well as the product documentation.

Incoming acceptance and product identification Memosens Wave CKI50

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4.2.3 Manufacturer's address

Endress+Hauser Conducta GmbH+Co. KG

Dieselstraße 24

D-70839 Gerlingen

4.3 Scope of delivery

The delivery comprises:

• 1 process spectrometer, version as ordered

• 1 set of Operating Instructions

4.4 Certificates and approvals

4.4.1  mark

The product meets the requirements of the harmonized European standards. As such, it

complies with the legal specifications of the EU directives. The manufacturer confirms

successful testing of the product by affixing to it the  mark.

4.4.2 ADI-free

No materials or ingredients derived from animals are used during the entire production of

all the parts in contact with the process.

4.4.3 Hygienic compatibility

FDA

All materials in contact with the product are listed with the FDA.

EHEDG

Certified cleanability according to EHEDG Type EL Class 1.

When using in hygienic applications, please note that the cleanability of a sensor also

depends on the way the sensor is installed. For installation in a pipe, use the EHEDG-

certified flow vessels that are suitable for the particular process connection.

Memosens Wave CKI50 Installation

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5 Installation

5.1 Installation conditions

5.1.1 Dimensions

Ø 114 (4.5)

Ø 104 (4.1)

Ø 119 (4.7)

Ø 90 (3.5)

Ø 64 (2.5)

Ø 36 (1.4)

Ø 60 (2.4)

2, 5, 10

(0.08, 0.2, 0.4)

7.7 (0.3)

Ø 20

(0.8)

Ø 84 (3.3)

(0.8)

69.7 (2.7)

93.7 (3.7)

43 (1.7)

55.3 (2.2) 305.7 (12)

361 (14.2)

A0037519

 3 Dimensions of CKI50. Dimensions: mm (in)

5.1.2 Mounting instructions

LWARNING

Escaping process medium

Risk of injury from high pressure, high temperatures or chemical hazards!

‣Only mount the device if the pipes are empty and unpressurized.

‣Wear protective gloves, protective goggles and protective clothing.

Installation Memosens Wave CKI50

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LWARNING

Device not securely fitted

Risk of injury from falling device parts!

‣Fasten and secure the device sufficiently.

• Choose a mounting location that can be easily accessed at a later stage. Installation in a

bypass is particularly suitable for this.

• Install the process spectrometer upstream from the pressure regulators. The operation of

the device under pressure helps prevent the formation of air or gas bubbles.

• Install the process spectrometer in places with uniform flow conditions.

• Install the process spectrometer in places with minimum vibration.

• Do not install the process spectrometer in places where air may collect and foam bubbles

form or where suspended particles may settle.

• Align the process spectrometer so that the measurement gap is rinsed by the flow of

medium.

• Install the process spectrometer in such a way that it can be cleaned inline.

5.1.3 Orientation

A0037673

 4 Flow direction of the medium (arrows)

‣Align the device in such a way that the medium flows through the measurement gap.

To align the process spectrometer, pay attention to the orientation of the device

→  12 and the installation marking on the process connection →  11

Orientation in pipes

> 1 (3.3)

A0041393

 5 Orientation of process spectrometer and flow direction (arrows). Engineering unit: m (ft)

Memosens Wave CKI50 Installation

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Changes in the flow direction after pipe bends can cause turbulence in the medium.

The distance between the process spectrometer and a pipe bend must be at least

1 m (3.28 ft).

90°

A0037832

 6 Permitted and forbidden orientations in a pipe

The best installation location is in the ascending pipe (item 4).

5.1.4 Installation marking

A0041529

 7 Installation marking for alignment

1 Installation marking

2 Measurement gap

3 Optical windows

The installation markings are parallel to the optical windows. The installation markings

are located on both sides of the process connection.

‣Using the installation marking, align the process spectrometer against the flow

direction.

Installation Memosens Wave CKI50

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5.2 Mounting the process spectrometer

5.2.1 Measuring system

The complete measuring system comprises the following at least:

• Process spectrometer CKI50

• Liquiline CM44P transmitter

• Process connection Varivent N DN50 - 125 immersion depth 68 mm (2.7 in) (included

in the delivery)

Pay attention to the specifications for the process connection Varivent N DN50 - 125.

A0037842

 8 Example of a measuring system with a process spectrometer

1 Process connection

2 Process spectrometer CKI50

3 Fixed cable (15 m (49.2 ft))

4 Liquiline CM44P transmitter

5.3 Post-installation check

Put the device into operation only if you can answer "yes" to the following questions:

• Are the device and cable undamaged?

• Is the orientation correct?

• Has the process spectrometer been installed with the process connection, and does not

suspend freely from the cable?

Memosens Wave CKI50 Electrical connection

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6 Electrical connection

LWARNING

Device is live!

Incorrect connection may result in injury or death!

‣The electrical connection may be performed only by an electrical technician.

‣The electrical technician must have read and understood these Operating Instructions

and must follow the instructions contained therein.

‣Prior to commencing connection work, ensure that no voltage is present on any cable.

6.1 Connecting the device

The following connection options are available:

Via the cable of the process spectrometer to the plug-in terminals of an input on the

transmitter (version: fixed cable, end sleeves)

Sensor

A0041609

 9 Connection of the process spectrometer to the input

The cable length is 15 m (49.2 ft).

6.1.1 Connecting the cable shield

If possible, only use terminated original cables. The cables of the process spectrometer

must be shielded cables.

Electrical connection Memosens Wave CKI50

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Sample cable (does not necessarily correspond to the original cable supplied)

 10 Terminated cable

1 Outer shield (exposed)

2 Cable cores with ferrules

3 Cable sheath (insulation)

 11 Inserting the cable

4 Grounding clamp

 12 Tightening the screw

(2 Nm)

The cable shield is grounded using

the grounding clamp. 1)

1) Please note the instructions in the "Ensuring the degree of protection" section

1. Release a suitable cable gland on the bottom of the housing and remove the dummy

plug.

2. Making sure the gland is facing the right direction, thread the gland onto the cable

end and pull the cable through the entry and into the housing.

3. Route the cable in the housing in such a way that the exposed cable shield fits into

one of the cable clamps and the cable cores can be easily routed as far as the

connection plug on the electronics module.

4. Unscrew the cable clamp.

5. Clamp the cable.

6. Then tighten the screw of the cable clamp again.

7. Connect cable cores as per the wiring diagram.

8. Tighten the cable gland from outside.

6.2 Ensuring the degree of protection

Only the mechanical and electrical connections which are described in these instructions

and which are necessary for the required, designated use, may be carried out on the device

delivered.

‣Exercise care when carrying out the work.

Individual types of protection permitted for this product (impermeability (IP), electrical

safety, EMC interference immunity) can no longer be guaranteed if, for example :

• Covers are left off

• Different power units to the ones supplied are used

• Cable glands are not sufficiently tightened (must be tightened with 2 Nm (1.5 lbf ft) for

the permitted level of IP protection)

• Unsuitable cable diameters are used for the cable glands

• Modules are not fully secured

• The display is not fully secured (risk of moisture entering due to inadequate sealing)

• Loose or insufficiently tightened cables/cable ends

• Conductive cable strands are left in the device

Memosens Wave CKI50 Electrical connection

Endress+Hauser 17

6.3 Post-connection check

Device condition and specifications Action

Are the sensor, assembly, or cables free from damage on

the outside?

‣Perform a visual inspection.

Electrical connection Action

Are the mounted cables strain-relieved and not twisted? ‣Untwist the cables.

Is a sufficient length of the cable cores stripped, and are

the cores positioned in the terminal correctly?

‣Pull gently to check they are seated correctly.

Are all the screw terminals properly tightened? ‣Tighten the screw terminals.

Are all cable entries mounted, tightened and leak-tight? In the case of lateral cable entries:

‣Point cable loops downward so that water can

drip off.

Are all cable entries installed downwards or mounted

laterally?

Commissioning Memosens Wave CKI50

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7 Commissioning

7.1 Preparatory steps

‣For a high level of accuracy, observe the heat-up time of the process spectrometer prior

to commissioning →  30.

7.2 Function check

LWARNING

Escaping process medium

Risk of injury from high pressure, high temperatures or chemical hazards!

‣Check the connections to ensure they are sealed tightly.

‣Wear protective gloves, protective goggles and protective clothing.

Prior to initial commissioning, ensure that:

• The process spectrometer has been installed correctly

• The electrical connection is correct

Memosens Wave CKI50 Operation

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8 Operation

8.1 Adapting the measuring device to the process

conditions

8.1.1 Recording the reference spectrum

A reference spectrum must be created for reference measurements. All the subsequent

measurements are then calculated in relation to the reference spectrum.

‣Measure a spectrum of a uniform and transparent medium (zero solution), e.g. distilled

water.

For detailed information on the settings on the CM44P transmitter, see BA01954C

8.1.2 Calibration

1-point calibration

The measured error between the measured value of the device and the laboratory

measured value is too large. This is corrected by a 1-point calibration.

1 2 3 4 5 6 7 8

A0039320

 13 Principle of a 1-point calibration

x Measured value

y Target sample value

a Factory calibration

b Application calibration

1. Select data record.

2. Set the calibration point in the medium and enter the target sample value (laboratory

value).

2-point calibration

Measured value deviations are to be compensated for at 2 different points in an

application (e.g. the maximum and minimum value of the application). This aims to ensure

a maximum level of accuracy between these two extreme values.

Operation Memosens Wave CKI50

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1 2 3 4 5 6 7 8

A0039325

 14 Principle of a 2-point calibration

x Measured value

y Target sample value

a Factory calibration

b Application calibration

1. Select a data record.

2. Set 2 different calibration points in the medium and enter the corresponding set

points.

A linear extrapolation is performed outside the calibrated operational range (gray

line).

The calibration curve must be monotonically increasing.

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Endres+Hauser Memosens Wave CKI50 Operating instructions

Endres+Hauser Memosens Wave CKI50 Operating instructions

Endres+Hauser Memosens Wave CKI50 Operating instructions

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