Q.PRO · Q.BASE · QC-C05
Installation and operation manual
CRYSTALLINE SOLAR MODULES
Valid for Australia
2 INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
1 INTRODUCTION PAGE 3
2 PRODUCT DESCRIPTION PAGE 4
3 SAFETY INSTRUCTIONS PAGE 5
3.1 TRANSPORT AND STORAGE PAGE 5
3.2 APPLICABLE AUSTRALIAN CODES AND STANDARDS PAGE 6
4 AREA OF USAGE AND INSTALLATION LOCATION PAGE 6
5 LAYOUT, MOUNTING AND INSTALLATION PAGE 7
5.1 MOUNTING VARIANTS PAGE 8
5.2 MECHANICAL MOUNTING PAGE 9
5.3 ELECTRICAL LAYOUT PAGE 10
5.4 GROUNDING PAGE 11
5.5 ELECTRICAL INSTALLATION PAGE 11
6 CLEANING AND MAINTENANCE PAGE 12
7 TROUBLESHOOTING PAGE 13
8 DECOMMISSIONING AND RECYCLING PAGE 13
9 CONTACT PAGE 14
Technical parameters and design are subject to change. The data sheets and client information valid at the point in time when the relevant
module was manufactured apply for the carrying out of installation, mounting or maintenance work on the solar modules.
DOCUMENTREVISION 01
This document applies for Australia for the following products as of December 2010:
Q.PRO, Q.BASE, QC-C05, and replaces all previous revisions of the installation and operation manual for these solar modules.
3INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
1 INTRODUCTION
Information for operators
Keep these instructions safe for the entire useful life of the
module. Please read the chapters 6 (cleaning and mainte-
nance) and 7 (troubleshooting) carefully.
Please contact your plant supplier for information concern-
ing the formal requirements for solar systems. Please be sure
to learn about directives and permit requirements from the
responsible local authorities and energy providers prior to
installation of the solar plant. You can only ensure econom-
ic success when these requirements have been taken into
account. In your own interest, make sure to acquire the
necessary permits from the authorities and contracts with
the energy providers. We recommend that you insure your
solar system against natural hazard (e.g. against lightning
strike).
Disclaimer
These instructions are only valid for products of the Q-Cells
SE company. Q-Cells assumes no liability for damage result-
ing from failure to observe these instructions. Please note
that the wiring and dimensioning of the plant, as well as the
observance of all necessary safety regulations when laying
out and installing the system are the responsibility of the
installer of the plant. These instructions do not provide a
basis for liability of Q-Cells SE. Q-Cells SE is only liable in
the context of contractual agreements or in the context of
accepted guarantees.It assumes no responsibility extending
beyond the functional capability and safety of the modules.
Please also observe the instructions for the other compo-
nents of the solar system. It may be necessary to generate
and evaluate the statics for the entire project. If your ques-
tions are not adequately addressed in these instructions,
please rst contact your system supplier. You can nd more
information at our website www.q-cells.com.
Q-Cells solar modules allow you to directly transform the un-
limited energy provided by the sun into electrical energy in an
environmentally friendly way.
In order to be able to completely exploit the full performance
capacity of the Q-Cells solar modules, please read and apply
the following instructions carefully. Failure to observe them may
result in bodily injury and property damage.
This manual only applies for installations in Austral-
ia. This manual provides information on safety precau-
tions to be used during the handling and installation of
Q-Cells SE solar modules along with technical instructions to
be followed during installation, mounting, wiring and main-
tenance.
Note the following module type classication:
• Q.BASE corresponds to QC-C05.
Please ensure that installation, operation and mainte-
nance on your photovoltaic system is only carried out
by qualied persons able to carry out the technical pro-
cedures described in this manual, i.e. system planer,
installer and maintenance personnel. If you do not pos-
sess these qualications, you may not carry out the work
described except for cleaning (Chapter 6).
Information for installers
Ensure that the solar system is set up, expanded, modied
and maintained in accordance with the requisite local and
federal laws and regulations, as well as with the generally
recognised electrical and building codes of the country in
which it will be operated.
Hand over the installation and operation manual to the
respective operator of the solar system after installation.
Inform the operator that these instructions are part of the
product and should be kept for the entire useful life of the
solar installation.
4 INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
22 ± 1
2 PRODUCT DESCRIPTION
FIGURE 1: Exterior dimensions (in mm) and components for Q.BASE and Q.PRO
TECHNICAL DATA (you can nd additional data in the respectively valid data sheets at www.q-cells.com)
PRODUCT LINE Q.BASE (QC-C05) Q.PRO
Type framed framed
Area [m²] 1.67 1.67
Weight [kg] 21 20
Max. system voltage V
sys
[V] 1000 1000
Max. reverse current l
R
[A] 25 25
Junction box Protection class IP 65 with bypass diode Protection class IP 67 with bypass diode
Connector Linyang Yamaichi Y-SOL4 (combinable with MC4)
Flammability rating C C
Wind / snow load [Pa] 5400 5400
Certicates All modules: CE-compliant; IEC 61215 (Ed.2); IEC 61730 (Ed.1), application class A
5INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
DANGER! Danger due to electric shock!
A solar module generates electricity and voltage even at low intensity of illumination.
Physi-
cally disconnecting contacts in a live electrical circuit can cause arching, resulting in grave or
mortal injury.
The severity increases when several modules are connected in series.
• Never disconnect plugs when under load. Be aware that even without the presence of
daylight, residual charge may still be present in the plant. Ensure that the modules are
rst disconnected from the inverter prior to opening any contacts in the solar installation.
• Cover the solar modules with opaque material for the entire duration of assembly. Only then
is the module reliably de-energised.
• The regulations and safety instructions for the installation of electrical devices and systems
must be observed.
• In the case of module or phase voltages of more than 120 V ripple-free DC, the extra-low
voltage range is exceeded. Undertake the necessary protection and cautionary measures.
• Do not insert electrically conductive parts into the plugs and junction box. Do not touch the
contacts or exposed terminals.
• Keep children and unauthorised people away from the modules.
• In case of damaged modules or operational errors of the solar array, always contact your ins-
taller or the Q-Cells Technical Customer Service (see Chapter 7).
WARNING! Danger of injury due to broken glass! Risk of injury due to falling modules!
The modules are primarily made of glass and must therefore be handled with appropriate cau-
tion.
• In order to ensure safe mounting, orient yourself to the national regulations for work safety
and accident prevention.
• Wear suitable protective clothing (e.g. safety shoes, protective gloves) in order to prevent
injuries.
• Protect the modules against scratches and other damage, especially from impact at the
edges or improper storage.
• Do not subject the module surfaces to mechanical stress. Do not stand on the modules. Do
not drop or place objects on the modules.
• Only carry out modications of the module that have been conrmed by Q-Cells in writing
in advance. Do not carry out any extra drilling (e.g. for fasteners) on the solar module.
• Do not open the junction box under any circumstances.
• Do not use light concentrators (e.g. mirrors or lenses) in attempting to increase the capacity
of the module. The module may be damaged. This also voids the warranty.
To prevent damage of the modules
• Store the modules securely in cool and dry rooms. The packaging is not weather-resistant!
• Transport the module in its original packaging until installation.
• Use a glass suction cup to remove and transport a module or hold the module at the edges.
Carry the module vertically over longer distances.
• Do not lift or move the module using the cables or at the junction box under any circum-
stances!
• Do not stack the modules.
• Do not rest the module unprotected on its edges.
3 SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
PRODUCT PROTECTION
TRANSPORT /
STORAGE
3.1 TRANSPORT AND STORAGE
MODULE
MODULE
MODULE
MODULE
6 INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
• AS 4777.1 “Grid connection of energy systems via inverters - Installations requirements”
• AS/NZS 1170 “Structural design actions Set”
• AS/NZS 1768 “Lighting protection”
• AS/NZS 3000 “Electric installations”
• AS/NZS 3100 “Approval and test specications - General requirements for electrical
equipment”
• AS/NZS 5033 “Installation of photovoltaic (PV) arrays”
• Clean Energy Council Grid-Connect Install & Supervise Guidelines
• Clean Energy Council Grid-Connect Design Guidelines
• Regional wiring and installation codes
Always install the solar modules in accordance with all legal codes and standards.
• The modules are certied according to the norm IEC 61215 for safe operation in moderate
climates.
• The permitted module temperatures lie between -40 °C and +85 °C. Please ensure that
adequate ventilation exists below the module so that elevated module temperatures can
be avoided.
• Observe the requirements for a functional grounding depending on the installation location
(see Chapter 5.4 „Grounding“).
• Do not expose the modules to chemicals.
• Do not place the modules in standing water. The junction box is splash-proof only.
• Do not install the modules near highly ammable gases and vapors (e.g. gas containers) or
near open ame and ammable materials. Solar modules are not explosion-proof operating
equipment.
• The modules are not suitable for mobile usage or for indoor installations.
Optimal solar irradiation results in a maximum energy yield. For this reason, set up the mod-
ules so that they are facing the sun.
Avoid shading of the modules, as this has a negative impact on the energy yield. A module
is considered shade-free when it is entirely unshaded throughout the year (e.g. by buildings,
chimneys, trees). Even partial shading of the modules (e.g. by overhead lines, dirt, snow)
should be avoided (see also Chapter 7 “Cleaning and maintenance”).
Also, refer to the specications for module orientation and tilt angle (see Chapter 5.1).
3.2 APPLICABLE AUSTRALIAN CODES AND STANDARDS
INSTALLATION
LOCATION
AVOIDANCE OF
SHADING
4 AREA OF USAGE AND INSTALLATION LOCATION
MODULE
7INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
WARNING! Damaged module components may cause risk of re hazard!
• Only install undamaged solar modules.
• Ensure that the junction box, cable and connectors are undamaged prior to installation.
• Do not open the junction box under any circumstances.
• Always store the solar modules securely in a dry place. The packaging is not weatherproof!
• The voltage of a module is higher at lower temperatures and / or higher irradiation than the
Standard Test Conditions (25 °C, 1000 W/m²). This must be considered so that the overall
voltage of the module strings does not exceed 1000 VDC (according to IEC 61215, Ed. 1 /
61730, Ed. 2) or 600 VDC (accordng to UL 1703).
• Integrate the solar system in the existing lightning protection system, in accordance with
the local regulations.
• Do not install or perform the modules in strong wind or rain. We recommend that mounting
and installation only be performed in dry weather.
• During mounting on buildings, there is a danger that tools, mounting materials or solar
modules can fall and injure people. For this reason, block off the danger area on the ground
before beginning installation work.
• Warn people near the danger area or in the building. Keep children away from the instal-
lation site.
• Carry out wiring work in such a way that people are not endangered, that no damage can
occur and that it is not placed in water at any time.
• Protect all parts of the module during transport and installation from mechanical stresses
(e.g. from pressure, tension, torsional stress). Ensure that the bend radius of the connec-
tion cables is kept greater than 60 mm at all times.
• The solar modules, especially the connectors and tools, must be dry during installation.
In order to ensure safe mounting, familiarise yourself with the national regulations for occupa-
tional safety and accident prevention.
The regulations and safety instructions applicable for the installation of electrical devices and
systems must be observed.
Also observe valid regulations and safety instructions concerning the re protection classica-
tion for rooftop installations. The module belongs to re protection class C.
5 LAYOUT, ASSEMBLY AND INSTALLATION
SAFETY INSTRUCTIONS
OCCUPATIONAL SAFETY
REGULATIONS
FIRE PROTECTION
8 INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
Figure 2: Mounting variants for crystalline Q-Cells modules. All measures in mm.
The illustrated mounting variants apply for installations in portrait and landscape format.
INSTALLATION TYPE LATERAL SUPPORT LONGITUDINAL SUPPORT
INSTALLATION WITH
CLAMPS
INSTALLATION AT THE
FASTENING POINTS
INSTALLATION WITH
INSERTION PROFILE
n/a
MOUNTING VARIANTS CL2, CL4 AND IP2
This represents the most stressing mounting variant for a module. With this mounting variant,
the wind and snow load limit is reduced to 2400 Pa.
MOUNTING VARIANTS FB1 AND FB2:
All fastenting points are on the backside of the frame.
SPECIFICATIONS
5.1 MOUNTING VARIANTS
200
345
CL1
200
200
CL2
200
345
CL3
345
4x fastening points
FB2
345
4x fastening points
FB1
IP2
CL4
200
135
Module Clamping area Substructure Insertion prole
IP1
9INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
CAUTION! Incorrect orientation of the module presents a re hazard!
• The modules may be installed in landscape or portrait format.
• Install the module in such a way that the junction box is positioned in the upper area of the
module and the wires hang downwards (Figure 2).
• Ensure that the drainage openings of the frame are left open following installation to allow
water runoff. This prevents frost damage.
• Install the modules with a minimum tilt angle of 3°.
• For installations with a tilt angle < 20°, regularly check for dirt built up (soiling, bird drop-
pings, etc.). Rain should help to remove soiled areas, though regular cleaning is recom-
mended for all installations (see Chapter 7 “Cleaning and maintenance”).
• Install the module in such a way that rainwater and snowmelt can run off freely to avoid
standing water or puddling.
• The optimal tilt angle of the module depends on the respective latitude. We recommend a
photovoltaics simulation tool to ensure the optimal orientation.
Framed modules are suitable for use with wind and snow loads up to 5400 Pa.
Install the module to a mounting structure:
• that corresponds to the necessary statics and the local snow and wind loads.
• that is correctly fastened in the ground, on the roof or on the facade.
• that can transfer
forces on the module to the assembly substructure.
• that ensures that
no mechanical stresses (e.g. caused by vibrations, twisting or expansion)
are generated on the module.
• that ensures sufcient back ventilation of the module.
• that ensures long term stability.
• that will not give rise to galvanic corrosion in case of direct metal contact (i.e. grounding
lead, screws, washers, etc.)
• that allows for strain-free expansion and contraction due to natural ambient temperature
variations.
Clamps and rail system must be constructed as a coordinated unit.
To ensure a long-term stability of the solar modules:
• Install the module and clamps according to the mounting variants. Adhere to the dened
clamp areas in Figure 2 (Chapter 5.1).
• Position the module planar.
• Install
the modules with a minumum distance of 10 mm to each other.
• Use all fastening points and avoid direct contact between the glass and mounting material.
• Fasten the module to the sides using 4 clamps each and with a recommended torque of
18 Nm.
In this way you avoid bends, mechanical stresses and twisting.
GENERAL REQUIREMENTS FOR THE CLAMP SYSTEM:
Customary clamps that satisfy the following requirements
may be used:
• Clamp width: ≥ 60 mm
• Clamp height corresponding to 50 mm frame height
• Clamp depth: 7–12 mm
• Clamp area surface (clamp depth x clamp width): ≥ 600 mm²
• Statics in accordance with the requirements of the location
5.2 MECHANICAL ASSEMBLY
MODULE POSITIONING
WIND / SNOW LOAD
MOUNTING FRAME
MODULE FASTENING
MODULE
10 INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
5.3 ELECTRICAL LAYOUT
YOU CAN FIND THE DETAILED ELECTRICAL PARAMETERS IN THE PRODUCT DATA SHEET.
Only connect modules of the same type and the same power class. This is the only way to
achieve optimal yields.
It may occur during normal operation that the module provides a greater current and / or a
higher voltage than that determined under standardised test conditions. Therefore, refer to
AS / NZS 5033 and the Clean Energy Council Guidelines (Chapter 3.2).
• Only connect modules with the same power class. Please particularly observe the sorting
given in the data sheet and the tolerance ranges for the V
oc
and V
mp
.
• Connection of modules in series is only permitted up to the maximum system voltage speci-
ed in the respective valid data sheet revision.
• Operate taking into account all working conditions and relevant technical regulations and
standards. In this way you ensure that the maximum system voltage, including the neces-
sary safety margins are not exceeded.
• Also take the voltage limitation of the inverter into account when establishing the string
length.
Only connect modules of the same type and the same voltage class.
Ensure the observance of the maximum reverse current load capacity given in the data sheet.
In the event of reverse currents (caused by module defects, ground leakage or isolation failure),
modules can otherwise be damaged.
In order to safely account for reverse currents, we recommend the following fuse variants:
1) LAYOUT WITH LIMITATION OF THE NUMBER OF STRINGS CONNECTED PARALLEL : Without further
measures for current blocking, a maximum of three module strings may be operated parallel
on an inverter or on a MPP tracker.
2) LAYOUT WITH STRING FUSES : In this case, protect each string of modules by 10 A string fuses
on the positive and negative conductors. Observe the maximum permitted number of strings
according to the specications of the string fuse manufacturer and the respective technical
guidelines.
BEWARE! When installing modules from different product revisions, observe the minimum per-
missible limitation of the product revisions used.
For installations > 500 m from sea, the modules can be operated with inverters with or without
a transformer.
For installations < 500 m from sea, functional grounding according to Chapter 5.4 is required.
In this case only use galvanic isolated inverters (inverters with a transformer).
MODULE SELECTION
SAFETY FACTOR
SERIES CONNECTION
PARALLEL CONNECTION
INVERTER
11INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
5.4 GROUNDING
In case modules are installed within 500 m of the coastline, a functional grounding of the
photovoltaic generator has to be installed.
DANGER! Incorrect grounding causes risk of re hazard!
The direct grounding of the positive or negative conductor is only permitted if any hazards for
persons can be excluded. Comply to all valid regulations for personal safety and re prevention.
For the installation of a functional grounding:
• Only use galvanic isolated inverters (inverters with transformers).
• Ground the negative conductor of the PV-generator.
• Only unse grounding kits which are compliant with the inverter.
• Meet all earthing instructions of the inverter manufacturer.
In accordance with local statutory regulations, we recommend grounding of each module to the
grounding points (Figure 1) with a Parker screw. Attach the screws as shown in Figure 3. Use
Parker screws
according to DIN 7981, material A2, size 5.5 mm x 16 mm.
FIGURE 3: Attachment of the grounding
DANGER! Life danger due to electric shock!
Physically disconnecting contacts in a live electrical circuit can cause arching, resulting in
grave or mortal injury.
• Carry out work on the inverter and the electrical cables with extreme caution.
• Never disconnect the plug when under load.
• Ensure that the modules are disconnected at the inverter prior to disconnection from one
another.
• Be absolutely certain to observe the time intervals specied by the manufacturer after
switching off the inverter and prior to starting subsequent work such that the energised
components can be discharged.
• Cover the module for the duration of the assembly with opaque material. Only then is the
module reliably de-energised.
• Never touch live contacts with your bare hands. Use only insulated, dry tools for the instal-
lation.
• Pay attention to the correct polarity when connecting. The connectors are labelled with plus
for the positive terminal and minus for the negative terminal.
• Do not open the junction box under any circumstances. The bypass diode must not be
removed.
FUNCTIONAL
GROUNDING
SYSTEM BONDING
SAFETY INSTRUCTIONS
1 Stainless Parker screw
2 Stainless washer (cable lug)
3 Stainless serrated lock washer
4 Module frame
5.5 ELECTRICAL INSTALLATION
1
2
3
4
1
12 INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
Observe the following when selecting and using connection lines and connectors:
• Only use solar cables as connection cables. Use connectors of the same type and manu-
facturer within a solar system, and compatible connectors to connect the inverter.
• Ensure that all electrical components are in a proper, dry and safe condition. In this way
you avoid electrical short-circuits or dangerous contact voltages due to defective or dam-
aged cables.
• Always avoid mechanical stressing of the connection cables.
• Ensure a tight connection between the individual connectors (especially to the inverter).
Make sure they click together properly.
Upon completion of the installation, ensure that:
• the wiring is protected from dirt and moisture.
• the plug connections do not lie on a water-channeling surface and are properly connected.
• all necessary safety and functional tests have been carried out according to the current
state of technology.
Q-Cells modules are built to last and require minimal maintenance. Light dirt is typically
washed away by rain. However, rain may not adequately clear more stubborn grime (i.e. pollen,
vegetation, bird droppings, etc.). Such soiling which shades the active area of the module can
lead to a reduction in the system‘s performance.
WARNING! Danger of injury from heated and live modules!
Only clean the modules when the module temperature lies between 10 °C and 30 °C, e.g. in
the early morning or late evening. Do not wear electrically conductive parts.
WARNING! Risk of falling during maintenance of roof installations and building-integrated installations!
Never enter the installation area alone and unsecured. We recommend commissioning a spe-
cialist company to perform this work. Consult your installer on location.
As the operator, you should regularly remove dirt built up from the modules. In addition to the
safety instructions and chapter 3, observe the following points:
• Never step on the modules. Do not subject the modules to mechanical stress.
• Avoid cleaning with water when there is a danger of frost and strong temperature
differences between the module, water and air.
• Hard water used as a cleaning agent should be decalcied beforehand in order to avoid
water staining. Remove any standing water from the module.
• Do not use abrasive detergents or surface-active agents (e.g. soap). Do not scratch dirt off.
This can damage the surface of the module.
Only remove snow and ice without exerting force (e.g. with a broom).
Proceed as follows to remove dirt from the top of the module:
1. Rinse coarse dirt (dust, leaves, etc.) from the module with lukewarm water.
2. Moisten stubborn stains and remove them carefully.
Use lukewarm water and a soft cloth or sponge. If necessary, it is possible to use isopropanol
(IPA) selectively. Follow the safety instructions on the IPA packaging. Ensure that the IPA does
not run off between the module and the frame or into the module edges.
CONNECTION CABLES
AND CONNECTORS
AFTER COMPLETION
OF INSTALLATION
SAFETY INSTRUCTIONS
CLEANING
MODULE
6 CLEANING AND MAINTENANCE
13INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA
Free the substructure and rear side of dirt (leaves, bird nests, etc.). In the case of ground-
mounted installations, we recommend regularly trimming of the vegetation order to avoid par-
tial shading. Be sure to pay attention to the cables and stones.
The solar system should be inspected annually by a specialist installer for:
• secure fastening, and corrosion-free system components
• secure connection, cleanliness and integrity of all electrical components
• the contact resistances of the grounding.
DANGER! Life danger due to electric shock!
• Please do not attempt to correct problems on your own!
• In case of problems or damaged modules (for example, glass breakage, damaged cables)
please contact your installer or the Q-Cells Technical Customer Service.
Do not decommission the module on your own. Commission a specialist company for this
purpose.
The crystalline solar modules contain lead. Therefore, dispose old modules only in accordance
with your regional waste regulation. Ask your local waste authority for options of disposal.
7 TROUBLESHOOTING
MAINTENANCE
8 DECOMMISSIONING AND RECYCLING
CONTACT
Q-Cells Australia Pty. Ltd.
Level 2, 56 Berry Street
Sydney, NSW 2060
Australia
TEL 1800 72 35 57
FAX +61 (2)94 55 08 73
EMAIL [email protected]
WEB www.q-cells.com
Subject to change without notice. © Q-Cells SE Installation and operation manual crystalline modules_Australia_English_12/2010_01
/
