Alpha ESS Storion-SMILE-T10 Installation guide

V01

Installation Manual

Energy Storage System (ESS)

Storion-SMILE-T10

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Alpha ESS Co., Ltd.

Page I of 46

Your Smart Energy

IMPRINT

Germany

Alpha ESS Europe GmbH

Tel.: +49 (0)6103 459 160-1

E-mail: [email protected]

Web: www.alpha-ess.de

Add: Paul-Ehrlich-Straße 1a

63225 Langen

China

Alpha ESS Co., Ltd.

Tel.: +86 (0)513 806 868 91

E-mail: [email protected]

Web: www.alpha-ess.com

Add: JiuHua Road 888, High-Tech Industrial Development Zone

226300 Nantong City, Jiangsu Province

Australia

Alpha ESS Australia Pty. Ltd.

Tel.: +61 1300 968 933

E-mail: [email protected]

Web: www.alpha-ess.com.au

Add: Suite 1, Level 1, 530 Botany Road, Alexandria, NSW, 2015

Italy

Alpha ESS Italy S.r.l.

Tel.: +39 (0)599 239 50

E-mail: [email protected]

Web: https://it.alpha-ess.com/

Add: Via Loda,17-41013 Castelfranco Emilia(MO)

Dec. 16

th

, 2018

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Alpha ESS Co., Ltd.

Page II of 46

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Copyright Statement

Please keep the manual properly and operate in strict accordance with all safety and

operating instructions in this manual. Please do not operate the system without read-

ing through the manual.

Version Information

Version

Date

Content

V01

16122018

new

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Alpha ESS Co., Ltd.

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Content

IMPRINT....................................................................................................................... I

Copyright Statement ................................................................................................. II

Version Information .................................................................................................. II

Content ...................................................................................................................... III

Introduction ........................................................................................................... 5

1.1 System Introduction ....................................................................................... 5

1.2 General Precautions ....................................................................................... 6

1.3 Parts List ......................................................................................................... 8

1.4 System Appearance...................................................................................... 10

1.4.1 Battery .......................................................................................................................10

1.4.2 HV50056 ....................................................................................................................12

1.4.3 Inverter Cable Box .....................................................................................................13

1.5 Liability Limitation ........................................................................................ 13

Installation ........................................................................................................... 14

2.1 Installation Site and Environment ............................................................... 14

2.1.1 General ......................................................................................................................14

2.1.2 Restricted Locations ..................................................................................................15

2.2 Installation ..................................................................................................... 16

2.3 Wiring ............................................................................................................. 22

2.4 Power Meter .................................................................................................. 30

2.4.1 Meter ADL-3000 (If Applicable) .................................................................................30

2.4.2 ACR10R Meter (If Applicable) ...................................................................................34

System Operation ............................................................................................... 35

3.1 Switch on ....................................................................................................... 35

3.2 Switch off ....................................................................................................... 35

EMS Introduction and Set up ............................................................................. 36

4.1 Function Description .................................................................................... 36

4.2 Setting ............................................................................................................ 37

4.3 EMS Communication Checking ................................................................... 40

4.4 Assembling of the Front Panels .................................................................. 41

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Alpha ESS Co., Ltd.

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Content

Online Monitoring ............................................................................................... 41

Annex................................................................................................................... 44

6.1 Datasheet – AlphaESS Storion-SMILE-T10 ................................................ 44

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Alpha ESS Co., Ltd.

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Introduction

1.1 System Introduction

AlphaESS Storion-SMILE-T10 (incl. M4856-S, HV50056 and SMILE-T10-INV) can be

applied in DC-coupled systems (mostly new installation), AC-coupled systems (mostly

retrofit) and Hybrid-coupled systems (mostly retrofit, and PV capacity-increase), as the

following scheme:

Figure 1 DC-coupled Storage System – Scheme

Figure 2 AC-coupled Storage System – Scheme

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Alpha ESS Co., Ltd.

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Introduction

Figure 3 Hybrid-coupled Storage System – Scheme

CAUTION:

For the AC-/ Hybrid-coupled system, unlike DC, two power meters are to be

mounted.

1.2 General Precautions

DANGER

Danger to life due to high voltages of the PV array, battery and electric shock.

When exposed to sunlight, the PV array generates dangerous DC voltage which will

be present in the DC conductors and the live components of the inverter. Touching

the DC conductors or the live components can lead to lethal electric shocks. If you

disconnect the DC connectors from the system under load, an electric arc may occur

leading to electric shock and burns.

 Do not touch uninsulated cable ends.

 Do not touch the DC conductors.

 Do not open the inverter and battery.

 Do not wipe the system with damp cloth.

 Have the system installed and commissioned by qualified people with the

appropriate skills only.

 Prior to performing any work on the inverter or the battery pack, disconnect

the inverter from all voltage sources as described in this document.

WARNING

Risk of chemical burns from electrolyte or toxic gases.

During standard operation, no electrolyte shall leak from the battery pack and no

toxic gases shall form. Despite careful construction, if the Battery Pack is damaged

or a fault occurs, it is possible that electrolyte may be leaked or toxic gases formed.

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Introduction

 Do not install the system in any environment of temperature below -10°C or

over 50°C and in which humidity is over 85%.

 Do not touch the system with wet hands.

 Do not put any heavy objects on top of the system.

 Do not damage the system with sharp objects.

 Do not install or operate the system in potentially explosive atmospheres or

areas of high humidity.

 Do not mount the inverter and the battery pack in areas containing highly

flammable materials or gases.

 If moisture has penetrated the system (e.g. due to a damaged enclosure),

do not install or operate the system.

 Do not move the system when it is already connected with battery modules.

 Secure the system to prevent tipping with restraining straps in your vehicle.

 The transportation of AlphaESS Storion-SMILE-T10 must be made by the

manufacturer or an instructed personal. These instructions shall be recorded

and repeated.

 A certified ABC fire extinguisher with minimum capacity of 2kg must be

carried along when transporting.

 It is totally prohibited to smoke in the vehicle as well as close to the vehicle

when loading and unloading.

 For the exchange of a battery module, please request for new hazardous

goods packaging if needed, pack it and let it be picked up by the suppliers.

 In case of contact with electrolyte, rinse the affected areas immediately with

water and consult a doctor without delay.

CAUTION:

Risk of injury through lifting or dropping the system.

The inverter and battery are heavy. There is risk of injury if the inverter or battery is

lifted incorrectly or dropped during transport or when attaching to or removing from

the wall.

 Lifting and transporting the inverter and battery must be carried out by more

than 1 person.

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Alpha ESS Co., Ltd.

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Introduction

1.3 Parts List

Check the following parts list to ensure it is complete.

AlphaESS delivers a total system separately on site to client, this consists of:

SMILE-T10_INV

T10-INV box (X1)

Communication

cable (X1)

Screw package:

Expansion tube (X6)

Expansion screw

(X6)

DC power cables:

Positive-Negative

power line (X1)

Gasket (X6)

AC terminal (X12)

Cable bond (X1)

Hexagon nuts with

flange (X2)

Cable tie (X30)

Communication

cable (X1)

BAT-BAT

DC connectors:

Positive X2, negative

X2

Bracket A (X1)

Bracket B (X1)

3-phasig Meter (X1):

ADL3000 or ACR10R

Installation Manual

(X1)

M4856-S

Battery pack (X1)

PE Protective bag

(X1)

Screw M5*10(X4)

Screw package:

Expansion tube (X4)

Expansion screw (X4)

Gasket (X4)

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Introduction

Bracket (X2)

Battery connector:

Black power line

(X1)

Battery

communication line

(X1)

Hexagon nuts with

flange (X4)

Cable tie (X6)

HV50056

HV50056 box (X1)

RJ45 Connectors

(X12)

Screw package:

Expansion tube (X5)

Expansion screw (X5)

Battery power cables:

Positive power cable

(X1)

Negative power cable

(X1)

Gasket (X5)

Terminal resistance

(X1)

Cable bond (X1)

Hexagon nuts with

flange (X4)

User Manual (X1):

M4856-S&HV50056

Quick Installation

Manual (X1):

M4856-S&HV50056

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Alpha ESS Co., Ltd.

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Introduction

1.4 System Appearance

Figure 4 Storion-SMILE-T10 Delivery Scope

Object

Description

1

Hybrid Inverter with Cable Box

2

HV50056 (High-voltage Control Box)

3

M4856-S (BAT1)

4

M4856-S (BAT2)

5

M4856-S (BAT3)

6

M4856-S (BAT4)

1.4.1 Battery

1

2

3

4

5

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Alpha ESS Co., Ltd.

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Introduction

1.4.1.1 Specifications

Figure 5 M4856 Inteface Definition

No.

Description

1

Positive Pole

2

Negative Pole

3

2 x COM Port (CAN)

4

Dip Switch

5

LED

1.4.1.2 LED Display

In normal condition, LED display three status:

Status

Normal

Protection

LED Display

Green light blinks for

1sec

Red light blinks for

1sec

Red and green light

blink for 1sec

1

2

3

4

5

Fault

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Alpha ESS Co., Ltd.

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Introduction

1.4.2 HV50056

1.4.2.1 Specification

Figure 6 High-voltage Control Box – Left & Right View

Figure 7 High-voltage Control Box – Front View, Inside –Front View

No.

Description

No.

Description

1

Bat+

10

INV COM Port

2

Bat-

11

External LCD Wiring Port

3

Earthing Point X 2 (Required To Con-

nect With Grounding Copper)

12

SD Card

4

LMU COM Port (CAN)

13

Dip Switch

5

AC Auxiliary Input

14

Dry Contact

6

Inv-

15

LCD Screen

7

Inv+

16

LED Indicator

8

LAN COM Port

17

Molded Case Circuit Breaker

(MCCB)

9

EMS Meter Communication Port

18

AC Switch (For AC Auxiliary In-

put)

2

1

3

5

6

4

7

10

11

12

13

14

8

9

17

18

15

16

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Alpha ESS Co., Ltd.

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Introduction

1.4.3 Inverter Cable Box

Figure 8 Inverter Cable Box

Item

Description

1

On-Grid Wiring Ports (L1, L2, L3, N, PE)

2

Back Up Wiring Ports (L1, L2, L3, N, PE)

3

On-Grid AC Breaker

4

Back Up AC Breaker

1.5 Liability Limitation

Any product damage or property loss caused by the following conditions AlphaESS

does not assume any direct or indirect liability.

 Product modified, design changed or parts replaced without AlphaESS

authorization;

 Changes, or attempted repairs and erasing of series number or seals by non

AlphaESS technician;

 System design and installation are not in compliance with standards and

regulations;

 Failure to comply with the local safety regulations (VDE for DE, SAA for AU);

 Transport damage (including painting scratch caused by rubbing inside

packaging during shipping). A claim should be made directly to shipping or

insurance company in this case as soon as the container/packaging is

unloaded and such damage is identified;

 Failure to follow any/all of the user manual, the installation guide and the

maintenance regulations;

 Improper use or misuse of the device;

 Insufficient ventilation of the device;

 The maintenance procedures relating to the product have not been followed

to an acceptable standard;

 Force majeure (violent or stormy weather, lightning, overvoltage, fire etc.);

 Damages caused by any external factors.

1 2

3 4

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Alpha ESS Co., Ltd.

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Installation

This Manual introduces the basic steps how to install and set up AlphaESS Storion-

SMILE-T10

M4856-S is a sealed component with no access to battery terminals or cell components

within module.

NOTE: please pay attention for unpacking the battery, the worst case is that

some components could be damaged.

2.1 Installation Site and Environment

2.1.1 General

The M4856-S has two versions, one is indoor, and another is outdoor. This SMILE-

T10 energy storage system (indoor version) can only be installed in an indoor location.

This SMILE-T10 energy storage system (outdoor version) can be installed in an

outdoor or an indoor location.

Where SMILE-T10 systems are installed within a room, shall be located so that access

to SMILE-T10 is not obstructed by the structure of the building, fixtures and fittings

within the room.

SMILE-T10 adopts natural ventilation. The location should be clean, dry and

adequately ventilated. The room’s entry doors and panels shall open in the direction of

egress and allow unobstructed access to the SMILE-T10 for installation and

maintenance purposes.

The following location are not allowed for installation:

 habitable rooms;

 in ceiling spaces;

 wall cavities;

 on roofs not specifically deemed suitable;

 areas of access/egress;

 under stairways;

 under access walkways;

 sites where the freezing point is reached, like garages, carports or other

places;

 sites with humidity and condensation over 85%;

 sites which are salty and where humid air can penetrate;

 earthquake areas –additional security measures are required here;

 sites that are higher than 3000 meters above the sea level;

 sites with explosive atmosphere;

 sites with direct sunlight;

 sites with extreme change of ambient temperature;

 wet rooms;

 sites with highly flammable materials or gases; or

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Alpha ESS Co., Ltd.

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Installation

 sites with a potentially explosive atmosphere;

2.1.2 Restricted Locations

Where the SMILE-T10 is located on or within 300mm of the wall or structure separating

it from the habitable room, the barrier shall extend —

(i) 1000 mm beyond the vertical sides of the SMILE-T10;

(ii) 300 mm above the SMILE-T10; and

(iii) to the extent of the bottom of the SMILE-T10.

Please refer to Figure 9.

Figure 9 Distancelimit of Installation to Neighboring Objects

Where the top of the SMILE-T10 is within 300 mm of the ceiling or structure above the

SMILE-T10, the ceiling or structure surface shall be suitably non-combustible for an

area of 600 mm past the extremities of the SMILE-T10.

Where more than 4 batteries are installed, some batteries shall be installed beside,

distance between two rows batteries shall be not less than 100 mm

SMILE-T10 shall be mounted with the highest point no greater than 2.2 m above the

floor or platform.

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Alpha ESS Co., Ltd.

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Installation

2.2 Installation

Figure 10 Unpacking the Battery

Step 1: Take out the battery from the packaging box.

Note: the packaging box must be placed in accordance with the marking

direction, the upward carton, the other direction of the unpacking is wrong.

Figure 11 Removing Front Panel

Step 2: Pull the buckle from the bottom right in the middle and pull the top two guide

rods to remove the front panel.

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Alpha ESS Co., Ltd.

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Installation

Figure 12 Assembling Battery Brackets

Step 3: Use a screwdriver to assemble the battery mounting bracket on the outside of

the battery, as Figure 12 shows.

Figure 13 Placing Battery

Step 4: Confirm the installation place at first.

Push the battery against the wall and confirm the location of the battery with a

horizontal ruler.

Pack the PE bag on the battery to block out the dust before drilling.

Please drill four holes (two on each side) directly on the wall at the marking positions

of the brackets with an impact drill (bit φ 8.0mm, length 20cm), and the depth of each

hole is about 7 cm.

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Alpha ESS Co., Ltd.

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Installation

Figure 14 Mounting Battery

Step 5: Insert the expansion tube into the drilled hole. Pass the expansion screw

through the gasket and lock with a screwdriver, as Figure 14 shows.

Step 6: M4856-S can be stackable with max. 4 batteries in each row. To install another

battery repeat Steps 1~5.

Figure 15 Unpacking the High-voltage Control Box

Step 7: Take the HV50056 out of the packaging box. Pull out the top two guide rods

and remove the front panel. Remove the rear bracket from the HV50056, as shown in

Figure 15.

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Alpha ESS Storion-SMILE-T10 Installation guide

Alpha ESS Storion-SMILE-T10 Installation guide

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