RKI Instruments GasWatch 3 CO/O2 User manual

www.rkiinstruments.com

GasWatch 3 for

Carbon Monoxide and Oxygen

Operator’s Manual

Part Number: 71-0513

Revision: P1

Released: 2/13/20

GasWatch 3 for CO and O

2

WARNING

Read and understand this instruction manual before operating

instrument. Improper use of the gas monitor could result in

bodily harm or death.

Maintenance of the gas monitor is essential for proper

operation and correct readings.

Bump test the instrument before each day’s use with a known

concentration of each target gas. A bump test can be done in

User Mode’s BUMP item or by applying gas in Measuring

Mode. The instrument does not need to be calibrated unless it

does not pass the User Mode bump test or does not respond

appropriately, as defined by the user, in Measuring Mode. For

more information about bump test and calibration

requirements, see IEC 60079-29-2.

GasWatch 3 for CO and O

2

Table of Contents

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

About the GasWatch 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Instrument Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Alarm LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Infrared Communications Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Standard Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Alligator Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Watch Band. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Calibration Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

IrDA/USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 3: Measuring Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Turning On the GasWatch 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Performing a Demand Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Turning Off the GasWatch 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Measuring Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Monitoring an Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Responding to Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 4: Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Tips for Using Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Peak Screen (PEAK). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

STEL Screen (STEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

TWA Screen (TWA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

GasWatch 3 for CO and O

2

User ID Screen (USER ID). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Station ID Screen (STN ID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Last Successful Calibration Date (CAL.DATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Last Successful Bump Test Screen (BP.DATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Date/Time Screen (DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Temperature Screen (TEMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Alarm Points Screen (ALARM--P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Adjusting the Buzzer Volume (BUZZ.VOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Chapter 5: User Mode and Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Entering User Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Tips for Using User Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Performing a Bump Test (BUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Performing a Calibration (GAS CAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Setting Calibration Parameters (CAL SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Setting Bump Test Parameters (BUMP.SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Alarm Settings (ALARM--P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Updating the Lunch Break Setting (LUNCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Setting the Confirmation Beep and Non-Compliance Indicator (BEEP) . . . . . . . . . . . . . 66

Updating the Backlight Time (BL TIME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Turning the Key Tone On/Off (KEY.TONE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Display Mode Items (DISP.SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Zero Suppression (ZERO.SUP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Zero Follower (ZERO.FLW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Turning Easy Calibration On/Off (E-CAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Setting the Date/Time (DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Turning the Password On/Off (PASS-W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Viewing the ROM/SUM (ROM/SUM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Entering Measuring Mode (START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Chapter 6: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Replacing the Charcoal Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Replacing the Hydrophobic Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Replacing the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Chapter 7: General Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Appendix A: Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Entering Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Tips for Using Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Performing a Calibration (GAS CAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Performing a Gas Test (GAS.TEST). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Sensor/Battery Replacement Date (SEN.DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

GasWatch 3 for CO and O

2

Performing a Bump Test (BUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Setting Alarms to Latching or Self-Resetting (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . 84

Turning the Demand Zero Function On/Off (D.ZERO) . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Turning the Auto Zero Function On/Off (A.ZERO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Turning the ID Display Function On/Off (ID DISP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Turning the Zero Suppression On/Off (ZERO.SUP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Turning the Zero Follower On/Off (ZERO.FLW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

User Mode Zero Suppression (ZSUP.DSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

User Mode Zero Follower (ZFLW.DSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Cylinder Setting (CYL.DISP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Setting the Date/Time (DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Turning the Password On/Off (PASS-W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Viewing the ROM/SUM (ROM/SUM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Performing a Default (M.DEF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Entering Measuring Mode (START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Appendix B: Gas Select Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Entering Gas Select Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Tips for Using Gas Select Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Saving the Alarm Points (SAVE-AP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Turning the Calibration Max Span On/Off (MAX.SPAN) . . . . . . . . . . . . . . . . . . . . . . . . 93

Stealth and Vibrator Settings (STEALTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Exiting Gas Select Mode (START). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

WARNING: Understand manual before operating. This is an intrinsically safe product.

Substitution of components may impair intrinsic safety. To prevent ignition

of a hazardous atmosphere, batteries must only be changed or charged in

an area known to be nonhazardous. Not tested in oxygen enriched

atmospheres (above 21%).

AVERTISSEMENT:Comprendre le manuel avant de l'utiliser. Ceci est un produit

intrinsèquement sûr. La substitution de composants peut nuire à la sécurité

intrinsèque. Pour éviter l'inflammation d'une atmosphère dangereuse, les

batteries ne doivent être remplacées ou chargées que dans une zone non

dangereuse. Non testé dans des atmosphères enrichies en oxygène (plus de

21%).

6 • Chapter 1: Introduction GasWatch 3 for CO and O

2

Chapter 1: Introduction

Overview

This chapter briefly describes the GasWatch 3 gas monitor. This chapter also describes the

GasWatch 3 Operator’s Manual (this document). Table 1 at the end of this chapter lists the

specifications for the GasWatch 3.

About the GasWatch 3

Using an advanced detection system, the GasWatch 3 personal gas monitor detects the

presence of carbon monoxide (CO) and oxygen (O

2

). The GasWatch 3’s compact size and

easy-to-use design make it ideally suited for a wide range of applications, including sewage

treatment plants, utility manholes, tunnels, hazardous waste sites, power stations,

petrochemical refineries, mines, paper mills, drilling rigs, and fire fighting stations. The

GasWatch 3 offers a full range of features, including:

• Liquid crystal display (LCD) for complete and understandable information at a glance

• Ultrabright alarm LEDs

• Distinctive audible/vibrating alarms for dangerous gas conditions and audible alarms for

unit malfunction

• Microprocessor control for reliability, ease of use, and advanced capabilities

• Data logging functions

• Alarm trend data

• STEL (for CO only), TWA (for CO only), and over range alarms

• Peak reading

• Built-in time function

• Lunch break feature

• CSA “C/US” classification for Class I, Division I, Groups A, B, C, and D hazardous

atmospheres

WARNING: The Model GasWatch 3 detects elevated levels of carbon monoxide which

can be dangerous or life threatening. When using the GasWatch 3, you

must follow the instructions and warnings in this manual to assure proper

and safe operation of the unit and to minimize the risk of personal injury.

Be sure to maintain and periodically calibrate the GasWatch 3 as described

in this manual.

AVERTISSEMENT:Le modèle GasWatch 3 détecte les niveaux élevés de monoxyde de

carbone qui peuvent être dangereux ou mettre la vie en danger. Lorsque

vous utilisez le GasWatch 3, vous devez suivre les instructions et les

avertissements de ce manuel pour assurer un fonctionnement correct et en

toute sécurité de l'appareil et pour réduire les risques de blessures. Assurez-

vous de maintenir et d’étalonner périodiquement le GasWatch 3 comme

décrit dans ce manuel.

GasWatch 3 for CO and O

2

Chapter 1: Introduction • 7

Specifications

Table 1: Standard Sensor Specifications/Alarm Points

Table 2: GasWatch 3 Specifications

Carbon Monoxide (CO) Oxygen (O

2

)

Detection Range 0 - 300 ppm 0 - 25.0% volume

Service Range 310 - 2,000 ppm 25.1 - 40.0% volume

Reading Increment 0 - 300 ppm: 1 ppm

310 - 2,000 ppm: 10 ppm

0.1% volume

Warning Factory Setting 25 ppm 19.5% volume, decreasing

Alarm Factory Setting 50 ppm 18.0% volume, decreasing

Alarm H Factory Setting 1200 ppm 23.5% volume, increasing

STEL Alarm 200 ppm n/a

TWA Alarm 25 ppm n/a

Sampling

Method

Diffusion

Response Time T90 Within 10 Seconds

Display Graphics LCD Display

Operating

Temperature

& Humidity

Continuous environment: -20°C to 50

°

C/10 to 90% RH

Temporary environment (up to 15 minutes): -20°C to 60

°

C/0 to 95% RH

Indication

Accuracy for

Detection

Range

CO: ± 5% of reading or ± 5 ppm CO (whichever is greater)

O

2

: ± 0.5% volume O

2

Indication

Accuracy for

Service

Range

CO: ± 20% of reading

O

2

: ± 3.0% volume O

2

Safety/

Regulatory

• ATEX: II 1G Ex ia IIC T4 Ga

Certificate Number Presafe DEKRA 18ATEX0130

• IECEx: Ex ia IIC T4 Ga

Certificate Number IECEx DEK 18.0082

• CSA classified, “C/US”, as Intrinsically Safe. Exia. Class I, Groups A, B, C, & D.

Temperature Code T3A.

Certificate Number CSA 19 CA70213062

C US

186718

Power Supply CR2450 button cell battery

8 • Chapter 1: Introduction GasWatch 3 for CO and O

2

About this Manual

The GasWatch 3 Operator’s Manual uses the following conventions for notes, cautions, and

warnings.

NOTE: Describes additional or critical information.

CAUTION: Describes potential damage to equipment.

WARNING: Describes potential danger that can result in injury or death.

Continuous

Operating

Hours

@ 25 °C

2,000 hours in Measuring Mode (Non Alarm Operation, Fully Charged)

Case High-impact Plastic, RF Shielded, Dust and Weather Proof (IP66/68)

Standard

Accessories

• Alligator clip

Optional

Accessories

• Watch band

• Calibration cup

• Datalogging and Setup Programs (Windows

®

7, 8, and 10), available at

www.rkiinstruments.com/gw3

• IrDA/USB Cable for connecting to a computer when using the Datalogging and Setup

Programs (not needed if computer has an infrared port)

Dimensions

and Weight

Approximately 42(H) x 63(W) x 22(D) mm (1.7”H x 2.5”W x 0.9”D)

Approximately 45 g (1.6 oz.)

GasWatch 3 for CO and O

2

Chapter 2: Description • 9

Chapter 2: Description

Overview

This chapter describes the GasWatch 3 instrument and its accessories.

Instrument Description

Case

The GasWatch 3’s sturdy, high-impact plastic case is radio frequency (RF) resistant and is

suitable for use in many environmental conditions, indoors and out. The case is dust proof and

water resistant. A clear plastic window is located on the front of the case for viewing the LCD.

The sensor retainer is located on the right side of the case and allows access to the filters and

sensor.

LCD

A digital LCD (liquid crystal display) is visible through a clear plastic window in the top case.

The LCD shows the gas reading. The LCD also shows information for each of the GasWatch

3’s operating modes.

Figure 1: Component Location

Alarm LEDs and IrDA Port

Sensor Retainer

Sensor Opening

LCD

Buzzer

Opening

AIR Button

POWER/MODE Button

10 • Chapter 2: Description GasWatch 3 for CO and O

2

Control Buttons

Two control buttons, AIR and POWER/MODE, are located below the LCD.

Alarm LEDs

The two alarm LEDs above the LCD alert you to gas, low battery, and failure alarms.

Buzzer

One solid-state electronic buzzer is located inside the case. Sound exits the case through a

hole in the middle front of the case. The buzzer sounds for gas alarms, malfunctions, and low

battery voltage. It also provides feedback for button presses and while in Display, User,

Maintenance, or Gas Select Mode.

Vibrator

A vibrating motor inside the GasWatch 3 case vibrates for gas alarms and unit malfunctions.

NOTE: If STEALTH is set to ON, the vibrator only functions when VIB in the STEALTH

Gas Select Mode item is set to ON (see pg.94).

Sensor

The sensor retainer holds the sensor in its socket. Only one sensor is needed to detect CO and

O

2

. The dual CO/O

2

sensor is a combination electrochemical cell that consists of two precious

metal electrodes in a dilute acid electrolyte. A gas permeable membrane covers the sensor

face and allows gas to diffuse into the electrolyte. The gas reacts in the sensor and produces a

current proportional to the concentration of the target gases. The GasWatch 3’s circuitry

amplifies the current, converts the current to a gas concentration, and displays the

concentration on the LCD.

Table 3: GasWatch 3 Control Button Functions

Button Function(s)

AIR • turns on LCD backlight

• resets alarm condition if LATCH is set to ON in Maintenance Mode

• enters User Mode, Maintenance Mode, and Gas Select Mode when used

with POWER/MODE

• activates the demand zero function (adjusts the GasWatch 3’s fresh air

reading)

• changes the value of a parameter available for adjustment

• scrolls through parameter options

POWER/MODE • turns the GasWatch 3 on and off

• turns on LCD backlight

• enters and scrolls through Display Mode

• enters instructions into the GasWatch 3’s microprocessor

• resets alarm condition if LATCH is set to ON in Maintenance Mode

• enters User Mode, Maintenance Mode, and Gas Select Mode when used

with AIR

GasWatch 3 for CO and O

2

Chapter 2: Description • 11

Filters

Charcoal Filter (Black)

A black charcoal filter is placed into a recess in the filter gasket over the sensor. The charcoal

filter disk scrubs H

2

S and certain hydrocarbons out of the sample to avoid false CO readings.

If false or elevated CO readings are noticed, especially in the presence of H

2

S, change the

charcoal filter.

Hydrophobic Filter

The white, circular hydrophobic filter sits on the filter gasket, covering the sensor port and the

charcoal filter.

Infrared Communications Port

An infrared (IR) communications port is located at the top of the instrument, near the LEDs.

Logged data transmits through the port in standard IrDA protocol. A computer’s infrared port

or an IrDA/USB cable connected to a USB port can be used to download data to the GasWatch

3 Datalogging Program. See the GasWatch 3 Datalogging Program operator’s manual for data

logging and downloading instructions.

Battery

A user-replaceable CR2450 button cell battery powers the GasWatch 3. At 25°C the battery

lasts at least 2,000 hours (83 days). The battery icon in the upper right of the LCD shows

remaining battery life.

A low battery warning activates when the GasWatch 3 detects a low battery voltage. The

GasWatch 3 sounds a dead battery alarm when battery voltage is too low for Measuring Mode.

NOTE: Use of batteries not specified by RKI Instruments, Inc. compromises the CSA

classification and may void the warranty. See “Replacing the Battery” on page 74.

WARNING: To prevent ignition of a hazardous atmosphere, the battery must only be

changed in an area known to be nonhazardous.

AVERTISSEMENT:Pour éviter l'inflammation d'une atmosphère dangereuse, la batterie

ne doit être remplacée que dans une zone non dangereuse.

12 • Chapter 2: Description GasWatch 3 for CO and O

2

Standard Accessories

Alligator Clip

An alligator clip is installed to a base clip that attaches to spring bars on the back of the

GasWatch 3. Use the alligator clip to attach the GasWatch 3 to clothing or a belt. Teeth in the

alligator clip’s jaws prevent slipping. The alligator clip can be rotated to change the

instrument’s orientation.

Optional Accessories

Watch Band

The adjustable watch band allows the GasWatch 3 to be worn on the wrist. The watch band

attaches to spring bars that are protected by hollow tubes.

Alligator Clip

Base Clip

Figure 2: Alligator Clip

Figure 3: Watch Band

GasWatch 3 for CO and O

2

Chapter 2: Description • 13

Calibration Cup

The calibration cup installs over the sensor. You must use the calibration cup when performing

a bump test, calibration, or gas test.

IrDA/USB Cable

Unless your computer has a built-in IrDA port, a IrDA/USB cable is needed to establish

communication between the GasWatch 3 and the Datalogging Program or the Setup Program.

FLOW

Figure 4: Calibration Cup

14 • Chapter 3: Measuring Mode GasWatch 3 for CO and O

2

Chapter 3: Measuring Mode

Overview

This chapter explains how to use the GasWatch 3 to perform confined space entry monitoring

or general area monitoring in Measuring Mode.

Start Up

This section explains how to start up the GasWatch 3, get it ready for operation, and turn it off.

Turning On the GasWatch 3

To illustrate certain functions, the following description of the GasWatch 3 start up sequence

assumes that the following items in User Mode are turned on: LUNCH, CAL.RMDR, and

BP.RMDR in User Mode, and ID DISP and A.ZERO in Maintenance Mode. If any of these

items are turned off, then the corresponding screens do not appear.

1. Press and briefly hold down POWER/MODE. Release the button when you hear a beep.

2. If LUNCH is set to ON (factory setting if OFF, see pg.65), the Lunch Break Screen

appears. The unit counts down from 5 seconds.

a. Continue Accumulating: To continue accumulating peak and time-weighted average

(TWA) readings from the last time the GasWatch 3 was used, press and release

POWER/MODE or allow the countdown to reach 0. The short-term exposure limit

(STEL) reading is reset each time the GasWatch 3 is turned on.

b. Reset Accumulation

: To reset the accumulation of peak and time-weighted average

(TWA) readings, press and release AIR before the countdown reaches 0.

RESUME

SEC

5

YES .MODE

SEC

5

NO .AIR

SEC

5

GasWatch 3 for CO and O

2

Chapter 3: Measuring Mode • 15

3. If CAL.RMDR is set to ON (factory setting) and a calibration is due, the screen that

appears next depends on how CAL.EXPD is set in User Mode (see pg.58). The three

possible screens are described below. If a calibration is not due, the instrument displays

the number of days left until a calibration is due.

CAL.EXPD set to

CONFIRM (factory setting)

CAL.EXPD set to

CANT.USE

CAL.EXPD set to

NONE

LCD

Sound Buzzer sounds double pulsing

tone

Buzzer sounds double pulsing

tone

None

Action • Option A, Perform calibration

:

Press and release POWER/

MODE to enter User Mode

and perform a calibration. The

instrument takes you straight

to the calibration start screen

in User Mode’s GAS CAL\A-

CAL(E-CAL) item. See pg.43

for calibration instructions.

NOTE: If Password Protection

is set ton On (factory setting is

Off) using the GW-3 Config Pro-

gram, you will be prompted for a

password to enter User Mode.

If the calibration is success-

ful, the screen above will not

appear again until the unit is

due for calibration. If the cali-

bration is not successful, the

screen above will again appear

in the startup sequence.

• Option B, Bypass message

: To

continue without performing a

calibration, press and release

AIR.

The GasWatch 3 cannot be used

until a successful calibration is

performed. Press and release

POWER/MODE to enter User

Mode and perform a calibration.

The instrument takes you straight

to the calibration start screen in

User Mode’s GAS CAL/A-CAL

(E-CAL) item. If you don’t press

POWER/MODE, the instrument

automatically goes to the calibra-

tion start screen after 6 seconds.

See pg.43 for calibration instruc-

tions.

NOTE: If Password Protection is

set ton On (factory setting is Off)

using the GW-3 Config Program,

you will be prompted for a pass-

word to enter User Mode.

If the calibration is successful,

the screen above will not appear

again until the unit is due for cali-

bration. If the calibration is not

successful, the screen above will

again appear in the startup

sequence.

• Option A, Perform calibration

:

If you want to enter User

Mode and perform a

calibration, press and release

POWER/MODE. The

instrument takes you straight

to the calibration start screen

in User Mode’s GAS CAL/A-

CAL (E-CAL) item.

• Option B, Bypass message

:

To continue without

performing a calibration, wait

a few seconds for the

instrument to continue with its

startup sequence.

CAL - LMT

CAL

CAL - LMT

FAIL

NEXT .CAL

d

0

16 • Chapter 3: Measuring Mode GasWatch 3 for CO and O

2

4. If BP.RMDR is set to ON (factory setting is OFF) and a bump test is due, the screen that

appears next depends on how BP.EXPD is set in User Mode (see pg.62). The three

possible screens are described below. If a bump test is not due, the instrument displays the

number of days left until a bump test is due.

5. The Date/Time Screen appears for a few seconds.

BP.EXPD set to

CONFIRM (factory setting)

BP.EXPD set to

CANT.USE

BP.EXPD set to

NONE

LCD

Sound Buzzer sounds double pulsing

tone

Buzzer sounds double pulsing

tone

None

Action • Option A, Perform bump test

:

Press and release POWER/

MODE to enter User Mode

and perform a bump test. The

instrument takes you straight

to the bump test start screen in

User Mode’s BUMP item. See

pg.37 for bump test

instructions.

NOTE: If Password Protection

is set ton On (factory setting is

Off) using the GW-3 Config Pro-

gram, you will be prompted for a

password to enter User Mode.

If the bump test is successful,

the screen above will not

appear again until the unit is

due for bump testing. If the

bump test is not successful,

the screen above will again

appear in the startup sequence.

• Option B, Bypass message

: To

continue without performing a

bump test, press and release

AIR.

The GasWatch 3 cannot be used

until a successful bump test is

performed. Press and release

POWER/MODE to enter User

Mode and perform a bump test.

The instrument takes you

straight to the bump test start

screen in User Mode’s BUMP

item. If you don’t press

POWER/MODE, the instrument

automatically goes to the bump

test start screen after 6 seconds.

See pg.37 for bump test instruc-

tions.

NOTE: If Password Protection

is set ton On (factory setting is

Off) using the GW-3 Config Pro-

gram, you will be prompted for a

password to enter User Mode.

If the bump test is successful, the

screen above will not appear

again until the unit is due for

bump testing. If the bump test is

not successful, the screen above

will again appear in the startup

sequence.

• Option A, Perform bump test

:

If you want to enter User

Mode and perform a bump

test, press and release

POWER/MODE. The

instrument takes you straight

to the bump test start screen in

User Mode’s BUMP item.

• Option B, Bypass message

:

To continue without

performing a bump test, wait

a few seconds for the

instrument to continue with its

startup sequence.

BP - LMT

CAL

BP - LMT

FAIL

NEXT .BP

d

0

10:42

2 . 13

2019

GasWatch 3 for CO and O

2

Chapter 3: Measuring Mode • 17

6. The Battery Voltage Screen appears for a few seconds. An “AL-L” at the bottom of the

screen indicates that the alarms are set to latching. An “AL-A” at the bottom of the screen

indicates that the alarms are set to auto reset. See pg.84 for a description of how to change

this parameter.

7. The following screens display for 1 second each: Gas Name, Full Scale, Warning Setpoint,

Alarm Setpoint, Alarm H Setpoint, STEL Setpoint (CO only), and TWA Setpoint (CO

only).

8. If ID DISP is set to ON (factory setting is OFF, see pg.86), the User ID Screen appears

for a few seconds, followed by the Station ID Screen.

9. If the GasWatch 3 experiences a sensor failure during start up, a screen indicating that the

sensor failed appears and the buzzer sounds a double pulsing tone once per second.

You cannot acknowledge the failure and continue to Measuring Mode. Replace the failed

sensor as soon as possible.

AL-L

2.9

V

bAtt

O2

%

CO

ppm

F .S .

40.0

%

1000

ppm

WARNING

19.5

%

25

ppm

ALARM

18.0

%

50

ppm

ALARM H

23.5

%

1200

ppm

STEL

200

ppm

TWA

25

ppm

UID_001

Id

USER

SID_001

Id

StN

SENSOR

FAIL

%

FAIL

ppm

18 • Chapter 3: Measuring Mode GasWatch 3 for CO and O

2

10. If A.ZERO is set to ON (factory setting is OFF, see pg.85), the instrument prompts you to

do an auto zero. An auto zero operation sets the reading to 0 ppm.

WARNING: Make sure that the instrument is in a known fresh air environment (an

environment free of combustible or toxic gases and of normal oxygen

content, 20.9%) before performing an auto zero operation. If you perform

an auto zero operation in an area with gases present, the adjustment will

not be accurate.

You must press and release the POWER/MODE button to perform an auto zero function.

If you do not press any key, after 15 seconds, the instrument enters Measuring Mode

without performing an auto zero.

11. The GasWatch 3 is now monitoring for gas in Measuring Mode. The Measuring Mode

Screen displays the current gas readings. The CO reading displays on the top line and the

O

2

reading displays on the middle line.

Performing a Demand Zero

Perform a demand zero before using the GasWatch 3. This sets the CO reading to 0 ppm and

the O

2

reading to 20.9%.

1. Find a fresh-air environment. This is an environment free of toxic or combustible gases

and of normal oxygen content (20.9%).

2. Turn on the unit as described above in “Turning On the GasWatch 3”.

3. Press and hold AIR. The buzzer pulses and the LCD prompts you to continue holding AIR

(if KEY.TONE is set to ON in User Mode).

4. Continue to hold AIR until the LCD prompts you to release it. The GasWatch 3 sets the

fresh air reading. Start up is complete and the unit is now ready for monitoring.

Turning Off the GasWatch 3

1. Press and hold POWER/MODE.

2. OFF appears on the display and the buzzer pulses for about five seconds (if KEY.TONE

is set to ON in User Mode).

3. Release the button when OFF disappears from the display.

A.ZERO

YES .MODE

NO .AIR

10:42

20.9

%

0

ppm

GasWatch 3 for CO and O

2

Chapter 3: Measuring Mode • 19

4. If Password Protection is turned On (factory setting is Off) using the GW-3 Setup

Program, a user-set password is required to turn off the GasWatch 3. When the password

screen appears, adjust each digit with the AIR button and press and release the POWER/

MODE button to move on to the next digit. Once the password is entered, the instrument

shuts off.

Measuring Mode Operation

When the GasWatch 3 completes its startup sequence, it is in Measuring Mode. In Measuring

Mode the GasWatch 3 continuously monitors the sampled atmosphere and displays the gas

concentration. The GasWatch 3 is in Normal Operation if there are no alarm indications.

Heart Symbol

: The heart symbol on the right side of the LCD indicates the operation status

and flashes when normal. A microprocessor error causes the heart symbol to stop flashing or

to disappear.

Check Mark

: If BP.RMDR is set to ON and if a bump test is not due, a check mark appears in

the lower left corner of the LCD.

“S”: If the instrument is operating in Stealth Mode, an “S.” appears at the bottom of the LCD.

Backlight

: In a low-light environment, press and release either button to turn on the display

backlight. See pg.67 to program backlight duration.

Confirmation/Non-Compliance Indicator

: If the BEEP item in User Mode is set to anything

other than OFF, the GasWatch 3 gives periodic indications to confirm that it’s operating or to

indicate a non-compliance (see pg.66).

Monitoring an Area

1. Start up the GasWatch 3 as described above in “Start Up” on page 14. It is now in

Measuring Mode.

2. Take the GasWatch 3 to the monitoring area.

3. Wait at least 15 seconds.

PASS--W

0 0 0 0

S. 10:42

20.9

%

0

ppm

10:42

20.9

%

0

ppm

20 • Chapter 3: Measuring Mode GasWatch 3 for CO and O

2

4. If a reading is observed, allow the reading to stabilize to determine the gas concentration

present.

5. If a gas alarm occurs, take appropriate action. See pg.22.

Alarms

This section covers alarm indications in Measuring Mode. It also describes how to reset the

GasWatch 3 after an alarm occurs and how to respond to an alarm condition.

NOTE: False alarms may be caused by radio frequency (RF) or electromagnetic (EMI)

interference. Keep the GasWatch 3 away from RF and EMI sources such as radio

transmitters or large motors.

Alarm Indications

The GasWatch 3 buzzer sounds an alarm, the LEDs flash, and the vibrator pulses when any

sort of alarm condition or failure occurs. If the GasWatch 3 is operating in Stealth Mode, the

buzzer does not sound and the vibrator’s operation depends on the VIB setting in Gas Select

Mode’s STEALTH item. See pg.94 for more information.

NOTE: If an alarm condition occurs while you are in Display Mode, the GasWatch 3

automatically returns to the Measuring Mode screen.

The table below summarizes the types of alarms produced by the GasWatch 3 and their

indications.

Table 4: Alarm Types and Indications

Alarm Type Visual Indications Other Indications

Warning

Concentration of gas rises above

the Warning setting for CO or falls

below the Warning setting for O

2

.

• Gas reading flashes

• WARNING appears at the bottom of

the LCD

• Alarm LEDs flash once per second

• Backlight turns on

• High-low tone sounds

once per second

• Vibrator pulses once per

second

Alarm

Concentration of gas rises above

the Alarm setting for CO or falls

below the Alarm setting for O

2

.

• Gas reading flashes

• ALARM appears at the bottom of the

LCD

• Alarm LEDs flash twice per second

• Backlight turns on

• High-low tone sounds

twice per second

• Vibrator pulses twice per

second

Alarm H

Concentration of gas rises above

the Alarm H setting.

• Gas reading flashes

• ALARM H appears at the bottom of

the LCD

• Alarm LEDs flash twice per second

• Backlight turns on

• High-low tone sounds

twice per second

• Vibrator pulses twice per

second

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RKI Instruments GasWatch 3 CO/O2 User manual

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