Labrie Top Select User manual

Maintenance Manual

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Top Select TM

Operator Manual

5/1/09 PART NUMBER: #90405

TOP SELECT™

OPERATOR MANUAL

Part #: 90405 iii

Table of Contents

Introduction

Liability ..................................................................................................... 1

Introducing the TOP SELECT™ ................................................................ 1

To contact Labrie Plus ............................................................................ 2

Chapter 1 Safety

Safety is Everyone’s Business .............................................................. 3

Employer Responsibility ........................................................................ 4

Employee Responsibility ........................................................................ 4

General Safety ......................................................................................... 5

Do ............................................................................................. 5

Don’t ......................................................................................... 6

Safety Precautions .................................................................. 7

Fire extinguisher ..................................................................................... 9

Safety Kits ................................................................................................ 9

Safety Decals Location ......................................................................... 10

Danger, Warning and Caution Decals ................................. 10

Location Of Decals On The Body ........................................ 10

Location Of Decals On Tailgate ........................................... 11

Location Of Decals Inside Cab (Inter) ................................. 12

Location Of Decals Inside Cab (M2) .................................... 14

Location Of Decals On Console .......................................... 16

Illustration of Decals ............................................................. 17

iv Part #: 90405

Safety features ....................................................................................... 36

Global Motion Sensors (optional) ....................................... 36

Troubleshooting and Maintenance ....................................................37

Back Up Alarm ...................................................................... 38

Body Safety Prop .................................................................. 39

Setting the Body Safety Prop .............................................................39

Tailgate Safety Prop ............................................................. 40

Setting the Tailgate Safety Prop .........................................................40

Camera System (optional) .................................................... 42

Prior to Start Up ..................................................................................... 42

Cleanliness ............................................................................................ 43

Lockout/Tagout Procedure ................................................................... 43

Shut Down Procedure ........................................................................... 44

Driving the vehicle ................................................................................ 44

Driving Speed ........................................................................ 45

Right-Hand Side Driving Position ....................................... 45

Chapter 2 Controls and Indicators

Brake System ......................................................................................... 47

Parking Brake ........................................................................ 47

Temporary Handbrake .......................................................... 47

Pump Switch .......................................................................................... 48

Emergency Stop Control ...................................................................... 49

Auto-Neutral Switch .............................................................................. 49

Over Speed Protection Mode ............................................................... 51

Automatic Engine Speed-Up ................................................................ 51

Part #: 90405 v

Dashboard Optional Indicators ............................................................ 51

Tailgate Control ..................................................................................... 53

Loading Bucket Control ........................................................................ 54

Loading Bucket Rear Control .............................................. 55

Loading Bucket Selector ...................................................... 56

Hoist Control .......................................................................................... 57

Body Partition Controls ........................................................................ 57

Maximizer Control (Optional) ............................................................... 58

Maximizer Partition Control ................................................. 58

Light Controls ........................................................................................ 59

Work Lights Switch (optional) ............................................. 59

Flashing Lights Switch (optional) ....................................... 59

Strobe Light Switch (optional) ............................................. 59

Light Bar Control (optional) ................................................. 59

Warning Lights ...................................................................................... 60

Neutral Light Indicator (Green) ............................................ 60

Temporary Handbrake Light (Red) ...................................... 60

PTO Light (Red) ..................................................................... 61

Auto-Neutral Light (Red) ...................................................... 61

Tailgate, Roof Or Body Raised Warning Light (Red) ......... 61

Tailgate Fully Opened Light (Optional) ............................... 62

Body Raise Allowed Indicator (Optional) ........................... 62

vi Part #: 90405

Chapter 3 Operating the TOP SELECT™

Daily Inspection ..................................................................................... 63

Approaching the Vehicle ...................................................... 63

Visual inspection .................................................................. 64

Starting the Vehicle .............................................................. 64

Cab Driving Control Inspection ........................................... 65

Cab Door Opening Procedure ............................................. 66

Body Inspection Procedure ................................................. 67

Inspection Sheet Example ................................................... 69

Loading and Unloading ........................................................................ 70

Planning Your Route ............................................................ 70

Standard Collection Procedure ........................................... 70

For Cabs Equipped With an Extension ..............................................70

For Cabs That Are Not Equipped With A Curb Side Extension .......71

Loading Bucket ..................................................................... 72

Loading Bucket Specifications ...........................................................72

Safety While Using the Loading Bucket ............................................73

Bucket Loading Procedure .................................................................74

Loading Bucket Safety Pins ................................................................75

Loading Bucket Partition Adjustment ................................................79

Body Partitions Adjustment ................................................................80

Loading Corrective Actions ................................................................83

Loading Recycling Boxes ..................................................................... 83

Loading Roller Carts ............................................................................. 84

Roller Cart Latching Procedure ........................................... 85

Part #: 90405 vii

Body Unloading Procedure .................................................................. 88

Unloading Corrective Actions ............................................. 90

Emergency Unloading Action .............................................. 90

Maximizer Operation ............................................................................. 91

Initial Set Up For Body Partitions ........................................ 91

Using the Maximizer ............................................................. 91

Unloading Rear Compartment ............................................. 92

Unloading Front Compartment ............................................ 94

End of the Day Cleaning ....................................................................... 96

Body Weekly Cleaning ......................................................... 96

Loading Bucket Weekly Cleaning ....................................... 97

Chassis Weekly Cleaning ..................................................... 98

Maximizer Cleaning Procedure ............................................ 98

Hydraulic Oil Leak ............................................................................... 100

viii Part #: 90405

Part #: 90405 1

INTRODUCTION

LIABILITY

Labrie Environmental Group assumes no liability for any

incidental, consequential or other liability from the use of this

information. All risks and damages, incidental or otherwise,

arising from use or misuse of the information contained herein

are entirely the responsibility of the user. Although careful

precaution has been taken in the preparation of this material, we

assume no responsibility for errors or omissions.

INTRODUCING THE TOP SELECT™

The TOP SELECT™ has been developped based on years of

experience and a wise choice of componenents. Everything has

been foreseen to achieve excellent reliability, while keeping

construction simple yet robust.

WARNING

THE TOP SELECT™ UNITS MUST BE OPERATED BY ONLY

ONE PERSON.

2Part #: 90405

TO CONTACT LABRIE PLUS

Address 3630 Stearns Drive

Oshkosh, WI 54904

Toll free: 1-800-231-2771

Telephone: 1-920-233-2770

General Fax:1-920-232-2498

Sales Fax: 1-920-232-2498

Parts, service and warranty

(during business hours, 7 am through 7 pm Central Standard

Time)

Technical support service

(24 hours)

Web Site: www.labriegroup.com

E-mail: [email protected]

IMPORTANT

FOR TECHNICAL SUPPORT AND PARTS ORDERING, THE

SERIAL NUMBER OF YOUR VEHICLE IS REQUIRED,

THEREFORE, LABRIE ENVIRONMENTAL GROUP

RECOMMENDS TO KEEP RECORD OF THE INFORMATION

FOUND ON THE VIN PLATE WHICH IS LOCATED IN THE

CAB.

Part #: 90405 3

SAFETY

Safety is always of prime importance when operating any type

of equipment. All operators working with this unit must be aware

of the safety practices and features detailed in this section.

SAFETY IS EVERYONE’S BUSINESS

Personnel are not to use the equipment if they are not well

acquainted with the operations as well as all the safety

precautions of such operations.

DANGER

INDICATES AN IMMINENTLY HAZARDOUS SITUATION

WHICH, IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY

OR DEATH.

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,

IF NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR

DEATH.

CAUTION

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,

IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE

INJURY.

CAUTION

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,

IF NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.

4Part #: 90405

EMPLOYER RESPONSIBILITY

It is the employer’s responsibility to be familiar with and ensure

that operation is in accordance with safety requirements and

codes including all applicable regulations, including the

Occupational Safety and Health Act (OSHA) and the American

National Standards Institute (ANSI).

It is also the employer’s responsibility to properly maintain all

mobile equipment to meet all provincial/state and federal safety

standards. The employer also has the following responsibilities:

1. Supply adequate instructions and training for the safe use

of the vehicle before assigning the employee to such

equipment.

2. The employer must keep the vehicle maintained and

properly adjusted to meet the manufacturer’s standards

and recommendations. If any doubt, contact the

manufacturer or an authorized representative.

3. The employer must keep a record of any breakdowns or

malfunctions of the vehicle, as well as records of

inspections and maintenance.

4. Any present or potential breakdown or malfunctions that

can affect the safe usage of the vehicle must be repaired

before the vehicle is back in service again.

5. Ensure the unit is equipped with appropriate lighting.

6. Monitor the employees operation of equipment on a

regular basis and take appropriate action to ensure proper

and safe use of the equipment.

7. Make sure that the back up alarm works properly while the

vehicle is in reverse, while the body is rising or while the

tailgate is opening.

8. Regularly unit inspection, including all safety equipment.

EMPLOYEE RESPONSIBILITY

1. Learn the safe operating procedures for the unit, and

consult your supervisor if any procedure is unclear. The

employee must also enforce all of the safety requirements

supplied by the employer (for mobile equipment).

2. Use the unit as per manufacturer’s guidelines only.

3. Perform routine daily unit inspections.

4. Equipment is to be operated only after having received

proper instructions and training.

Part #: 90405 5

5. The employee has the responsibility to report any damage

or malfunction of the vehicle to his employer or his

supervisor immediately. The employer will then take the

necessary measures prior to the re-operation of the

vehicle to insure its safe operation.

6. Do not operate this equipment if there are any signs of

damage or incomplete repairs.

7. The employee must make sure that there is no one near

the vehicle before activating any of the controls and must

be prepared to stop operation in case of danger.

GENERAL SAFETY

DO

1. Inspect the body and all systems at the beginning of each

day.

2. Check the area is clear of any people or possible

instructions.

Note:Small children are especially difficult to see. Be

extremely cautious in areas with small children.

3. Wear gloves, safety glasses, safety boots and any other

safety equipment when loading.

4. Check mirrors, windows, lights and monitor equipment to

ensure they are clean and adjusted properly.

5. Check for explosive trash, for example, paint cans and

fluorescent light tubes.

6. Be cautious while driving with an unevenly distributed

load.

7. Inspect for overhead hazards, that is, power lines, prior to

hoisting body or using loading bucket.

8. Use the body safety prop when servicing under the body.

9. Use the tailgate safety prop before entering the area

between the main body and tailgate.

10. Obey all warning and operation decals.

CAUTION

DO NOT USE DAMAGED EQUIPMENT.

?

6Part #: 90405

DON’T

1. Do not operate any unit while under the influence of

alcohol, narcotics or other intoxicants.

2. Do not talk on a cell phone and/or listen to loud music

while driving. Cell phones and a loud radio can be a

distraction that can have fatal consequences.

3. Do not wear jewelry or loose clothing.

4. Do not leave the unit before it is brought to a complete

stop and work brake or parking brake is applied.

5. Do not enter the main body unless the engine is shut off,

the key is removed and there is an out of service tag on

the steering wheel. Refer to the lockout/tagout procedure.

6. Do not hoist the body on uneven ground.

7. Do not back up the truck when the body is raised.

8. Do not drive with the tailgate fully open other than to dump

recycling at the transfer station.

9. Do not use body safety prop to prop a loaded body.

Part #: 90405 7

SAFETY PRECAUTIONS

1. Do not operate this vehicle before having read and

completely understood this manual and the safety labels

on the vehicle. Maintenance personnel must also read

and understand the Maintenance Manual for this vehicle

(and the maintenance related information in this manual).

In case of any doubt, see your supervisor for clarification.

2. The TOP SELECT™ units must be operated by only one

person.

3. At the beginning of every working day, inspect the body

and any system that might endanger the safety of the

public and/or the operator.

4. Do not operate this equipment if there are any signs of

damage or incomplete repairs.

5. Report any doubts and any equipment safety service

requirements to your supervisor.

6. Verify that the mirrors, brakes, accelerator pedal, steering

wheel and turn signals are in good working order.

7. For right-hand side operation during collection, the

maximum speed, if permitted, is 32 km/h (20 mph). Keep

both hands on the steering wheel at all times for better

control.

8. Do not leave the driving position until the vehicle is

completely stopped and the temporary handbrake (if

equipped) or the parking brake is applied.

9. When the vehicle is parked, the parking brake must be

applied.

10. For any work, cleaning or inspecting being done between

the body and the chassis or under the tailgate, the body

safety prop MUST be used. The vehicle must also be on

level ground.

11. Watch and be sure that there are no people at the rear of

the vehicle when opening and closing the tailgate(s) and/

or when raising the body.

12. Do not try to repair anything behind the Maximizer when it

is working or when the engine is still running. Personnel

authorized to get into the hopper MUST first complete the

lockout/tagout procedures required by the employer.

DANGER

8Part #: 90405

WARNING

WEAR SAFETY GLASSES, GLOVES AND PROTECTIVE

FOOTWEAR AT ALL TIMES.

WARNING

DO NOT CLIMB INTO BODY COMPARTMENTS USING THE

SIDE BUCKET.

WARNING

MAKE SURE THAT ALL PEOPLE OR ANY OBSTRUCTIONS

ARE SUFFICIENTLY CLEARED FROM THE LOADING BUCKET

BEFORE MOVING IT. FAILURE TO DO SO MAY RESULT IN

UNIT AND/OR PROPERTY DAMAGES, PERSONAL INJURY OR

DEATH.

WARNING

DO NOT STAND ANYWHERE NEAR THE MAXIMIZER WHEN IT

IS WORKING OR WHEN THE HYDRAULIC PUMP IS RUNNING.

WARNING

MAKE SURE THERE IS ENOUGH CLEARANCE BETWEEN

RAISED CONTAINER AND OVERHEAD POWER LINES. THE

SIDE BUCKET MUST NOT COME IN DIRECT CONTACT WITH

THE ELECTRICAL CABLES FOR THE POWER TO GO

THROUGH THE UNIT. IF THE UNIT COMES IN CONTACT

WITH A POWER LINE, STAY IN THE CAB AND KEEP AWAY

FROM ANY METAL PARTS.

Part #: 90405 9

FIRE EXTINGUISHER

The fire extinguisher provided is 5 lbs (minimum capacity). It

must be checked regularly by qualified personnel.

It is suggested that at least one ABC type fire extinguisher be

easily accessible from each side of the truck, inside or outside

the cab.

SAFETY KITS

A first aid kit, a flare kit and a triangle kit are provided with the

truck.

WARNING

PRIOR TO CHANGING DRIVING POSITION, STOP THE

VEHICLE, APPLY PARKING BRAKE, PUSH EMERGENCY

PUSH BUTTON AND STOP THE ENGINE. PROPERLY ADJUST

MIRRORS AND SET DRIVING CONTROL SWITCHES TO THE

NEW DRIVING POSITION BEFORE STARTING THE ENGINE.

10 Part #: 90405

SAFETY DECALS LOCATION

DANGER, WARNING AND CAUTION DECALS

See accompanying illustrations for the location and content of safety decals.

Note:Decals may change depending on the special features installed on the unit, the type

of body and the cab configuration.

Pay careful attention to all safety decals and warnings while working in and around the TOP

SELECT™. Keep your decals clean and in good condition at all times.

• Notes and warnings on these decals must be obeyed at all times.

• These decals must be in place at all times. Report any damaged or missing decals to

the proper authority.

• Replacement decals can be ordered from Labrie Plus.

Note:The following list is for reference only. It is not exhaustive. To get more details about

your safety decals, please call Labrie Plus.

LOCATION OF DECALS ON THE BODY

?

47554

47340

47422

43817

47290

47292

47264

47262

47260

43952

47394

43756

43868

47352

43864

47268

15490

(Maximizer logo)

15489 (TOP

SELECT™ logo)

47264

47324

47394

43868

9479

47374

47352

47350

47286

43816

47324*

* Height depends on truck configuration. Decals may vary.

Part #: 90405 11

LOCATION OF DECALS ON TAILGATE

32307

47266

47274

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Labrie Top Select User manual

Labrie Top Select User manual

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