Riello 40 GS20 Installation, Use And Maintenance Instructions

Brand: Riello

Model: 40 GS20

Category: Fireplaces

Type: Installation, Use And Maintenance Instructions

Installation, use and maintenance instructions

20063800 (2) - 10/2014

Forced draught gas burner

One-stage operation

CODE MODEL TYPE

3755616 RIELLO 40 GS20 556T1

Translation of the original instructions

20063800

Contents

1 Declarations................................................................................................................................................................................ 3

2 Information and general warnings............................................................................................................................................ 4

2.1 Information about the instruction manual.................................................................................................................... 4

2.1.1 Introduction.................................................................................................................................................................. 4

2.1.2 General dangers.......................................................................................................................................................... 4

2.1.3 Other symbols............................................................................................................................................................. 4

2.1.4 Delivery of the system and the instruction manual...................................................................................................... 5

2.2 Guarantee and responsibility....................................................................................................................................... 5

3 Safety and prevention................................................................................................................................................................ 6

3.1 Introduction.................................................................................................................................................................. 6

3.2 Personnel training ....................................................................................................................................................... 6

4 Technical description of the burner......................................................................................................................................... 7

4.1 Burner designation...................................................................................................................................................... 7

4.2 Models available.......................................................................................................................................................... 7

4.3 Burner categories - Countries of destination............................................................................................................... 7

4.4 Technical data............................................................................................................................................................. 8

4.5 Maximum dimensions.................................................................................................................................................. 8

4.6 Firing rate.................................................................................................................................................................... 9

4.6.1 Test boiler.................................................................................................................................................................... 9

4.6.2 Commercial boilers...................................................................................................................................................... 9

4.7 Correlation between gas pressure and burner output................................................................................................. 9

4.8 Burner description..................................................................................................................................................... 10

4.9 Burner equipment...................................................................................................................................................... 10

4.10 Control box (RMG88.62C2)....................................................................................................................................... 11

4.11 Air damper opening motor......................................................................................................................................... 12

5 Installation ................................................................................................................................................................................ 13

5.1 Notes on safety for the installation............................................................................................................................ 13

5.2 Instructions to avoid burnout or bad combustion of the burner................................................................................. 13

5.3 Handling.................................................................................................................................................................... 13

5.4 Preliminary checks.................................................................................................................................................... 14

5.4.1 Control of the supply ................................................................................................................................................. 14

5.4.2 Control of burner characteristics ............................................................................................................................... 14

5.5 Operating position..................................................................................................................................................... 14

5.6 Securing the burner to the boiler............................................................................................................................... 15

5.6.1 Hinge installation....................................................................................................................................................... 15

5.7 Positioning the probe - electrode............................................................................................................................... 15

5.8 Combustion head adjustment.................................................................................................................................... 16

5.9 Air dampers adjustment ............................................................................................................................................ 16

5.10 Gas feeding............................................................................................................................................................... 17

5.10.1 Gas feeding line ........................................................................................................................................................ 17

5.10.2 Gas train.................................................................................................................................................................... 17

5.10.3 Gas train installation.................................................................................................................................................. 18

5.11 Electrical wiring ......................................................................................................................................................... 19

5.11.1 Notes on safety for the electrical wiring..................................................................................................................... 19

5.11.2 Standard wiring diagram ........................................................................................................................................... 20

5.11.3 Electrical wiring with valve seal control (DUNGS VPS 504)...................................................................................... 21

5.11.4 Ionisation current....................................................................................................................................................... 21

6 Start-up, calibration and operation of the burner ................................................................................................................. 22

6.1 Notes on safety for the first start-up.......................................................................................................................... 22

6.2 Adjustments prior to ignition...................................................................................................................................... 22

6.3 Combustion adjustment............................................................................................................................................. 22

6.4 Air pressure switch.................................................................................................................................................... 22

6.5 Operation sequence of the burner............................................................................................................................. 23

6.5.1 Start-up programme visual diagnostics..................................................................................................................... 23

6.5.2 Normal operation / flame detection time.................................................................................................................... 23

7 Maintenance.............................................................................................................................................................................. 24

7.1 Notes on safety for the maintenance......................................................................................................................... 24

7.2 Maintenance programme .......................................................................................................................................... 24

7.2.1 Maintenance frequency............................................................................................................................................. 24

20063800

Contents

7.2.2 Checking and cleaning...............................................................................................................................................24

7.3 Opening the burner....................................................................................................................................................25

8 Faults - Possible causes - Solutions.......................................................................................................................................26

8.1 Tracing the causes of the malfunctioning ..................................................................................................................26

8.1.1 Control box reset........................................................................................................................................................26

8.1.2 Visual diagnostics ......................................................................................................................................................26

8.1.3 Software diagnostics..................................................................................................................................................26

A Appendix - Accessories ...........................................................................................................................................................30

20063800

Declarations

1 Declarations

Declaration of conformity in accordance with ISO / IEC 17050-1

Manufacturer: RIELLO S.p.A.

Address: Via Pilade Riello, 7

37045 Legnago (VR)

Product: Forced draught gas burner

Model: RIELLO 40 GS20

These products are in compliance with the following Technical Standards:

EN 676

EN 12100

and according to the European Directives:

GAD 2009/142/EC Gas Devices Directive

MD 2006/42/EC Machine Directive

LVD 2006/95/EC Low Voltage Directive

EMC 2004/108/EC Electromagnetic Compatibility

Such products are marked as follows:

The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001.

Legnago, 03.09.2014 Executive General Manager

RIELLO S.p.A. - Burner Department Research & Development Director

RIELLO S.p.A. - Burner Department

Mr. U. Ferretti Mr. R. Cattaneo

EC-0694CN7805

20063800

Information and general warnings

2.1 Information about the instruction manual

2.1.1 Introduction

The instruction manual supplied with the burner:

➤is an integral and essential part of the product and must not

be separated from it; it must therefore be kept carefully for

any necessary consultation and must accompany the burner

even if it is transferred to another owner or user, or to

another system. If the manual is lost or damaged, another

copy must be requested from the Technical Assistance Ser-

vice of the area;

➤is designed for use by qualified personnel;

➤offers important indications and instructions relating to the

installation safety, start-up, use and maintenance of the

burner.

Symbols used in the manual

In some parts of the manual you will see triangular DANGER

signs. Pay great attention to these, as they indicate a situation of

potential danger.

2.1.2 General dangers

The dangers can be of 3 levels, as indicated below.

2.1.3 Other symbols

Abbreviations used

Ch. Chapter

Fig. Figure

Pag. Page

Sec. Section

Tab. Table

2 Information and general warnings

DANGER

Maximum danger level!

This symbol indicates operations which, if not car-

ried out correctly, cause serious injury, death or

long-term health risks.

WARNING

This symbol indicates operations which, if not car-

ried out correctly, may cause serious injury, death

or long-term health risks.

CAUTION

This symbol indicates operations which, if not car-

ried out correctly, may cause damage to the ma-

chine and/or injury to people.

DANGER

DANGER: LIVE COMPONENTS

This symbol indicates operations which, if not car-

ried out correctly, lead to electric shocks with le-

thal consequences.

DANGER: FLAMMABLE MATERIAL

This symbol indicates the presence of flammable

materials.

DANGER: BURNING

This symbol indicates the risks of burns due to

high temperatures.

DANGER: CRUSHING OF LIMBS

This symbol indicates the presence of moving

parts: danger of crushing of limbs.

WARNING: MOVING PARTS

This symbol indicates that you must keep limbs

away from moving mechanical parts; danger of

crushing.

DANGER: EXPLOSION

This symbol signals places where an explosive at-

mosphere may be present. An explosive atmos-

phere is defined as a mixture - under atmospheric

conditions - of air and flammable substances in

the form of gases, vapours, mist or dust in which,

after ignition has occurred, combustion spreads to

the entire unburned mixture.

PERSONAL PROTECTION EQUIPMENT

These symbols indicate the equipment that must

be worn and kept by the operator for protection

against threats against safety and/or health while

at work.

OBLIGATION TO ASSEMBLE THE COVER AND

ALL THE SAFETY AND PROTECTION DEVICES

This symbol signals the obligation to reassemble

the cover and all the safety and protection devices

of the burner after any maintenance, cleaning or

checking operations.

ENVIRONMENTAL PROTECTION

This symbol gives indications for the use of the

machine with respect for the environment.

IMPORTANT INFORMATION

This symbol indicates important information that

you must bear in mind.

➤This symbol indicates a list.

20063800

Information and general warnings

2.1.4 Delivery of the system and the instruction

manual

When the system is delivered, it is important that:

➤The instruction manual is delivered to the user by the system

manufacturer, with the recommendation to keep it in the

room where the heat generator is to be installed.

➤The instruction manual shows:

– the serial number of the burner;

– the address and telephone number of the nearest Assis-

tance Centre

➤The system supplier must carefully inform the user about:

– the use of the system;

– any further tests that may be required before activating the

system;

– maintenance, and the need to have the system checked at

least once a year by a representative of the manufacturer

or another specialised technician.

To ensure a periodic check, the manufacturer recom-

mends the drawing up of a Maintenance Contract.

2.2 Guarantee and responsibility

The manufacturer guarantees its new products from the date of

installation, in accordance with the regulations in force and/or the

sales contract. At the moment of the first start-up, check that the

burner is integral and complete.

In particular, the rights to the guarantee and the responsibility will

no longer be valid, in the event of damage to things or injury to

people, if such damage/injury was due to any of the following

causes:

➤incorrect installation, start-up, use and maintenance of the

burner;

➤improper, incorrect or unreasonable use of the burner;

➤intervention of unqualified personnel;

➤carrying out of unauthorised modifications on the equipment;

➤use of the burner with safety devices that are faulty, incor-

rectly applied and/or not working;

➤installation of untested supplementary components on the

burner;

➤powering of the burner with unsuitable fuels;

➤faults in the fuel supply system;

➤continuation of use of the burner when a fault has occurred;

➤repairs and/or overhauls incorrectly carried out;

➤modification of the combustion chamber with inserts that

prevent the regular development of the structurally estab-

lished flame;

➤insufficient and inappropriate surveillance and care of those

burner components most likely to be subject to wear and

tear;

➤use of non-original components, including spare parts, kits,

accessories and optional;

➤force majeure.

The manufacturer furthermore declines any and every re-

sponsibility for the failure to observe the contents of this

manual.

.........................................................................................

WARNING

Failure to observe the information given in this

manual, operating negligence, incorrect installa-

tion and carrying out of non authorised modifica-

tions will result in the annulment by the

manufacturer of the guarantee that it supplies with

the burner.

20063800

Safety and prevention

3.1 Introduction

The burners have been designed and built in compliance with

current regulations and directives, applying the known technical

rules of safety and envisaging all the potential danger situations.

It is necessary, however, to bear in mind that the imprudent and

clumsy use of the equipment may lead to situations of death risk

for the user or third parties, as well as the damaging of the burner

or other items. Inattention, thoughtlessness and excessive confi-

dence often cause accidents; the same applies to tiredness and

sleepiness.

It is a good idea to remember the following:

➤The burner must only be used as expressly described. Any

other use should be considered improper and therefore dan-

gerous.

In particular:

it can be applied to boilers operating with water, steam, diather-

mic oil, and to other uses expressly foreseen by the manufactur-

er;

the type and pressure of the fuel, the voltage and frequency of the

electrical power supply, the minimum and maximum deliveries for

which the burner has been regulated, the pressurisation of the

combustion chamber, the dimensions of the combustion cham-

ber and the room temperature must all be within the values indi-

cated in the instruction manual.

➤Modification of the burner to alter its performance and desti-

nations is not allowed.

➤The burner must be used in exemplary technical safety con-

ditions. Any disturbances that could compromise safety must

be quickly eliminated.

➤Opening or tampering with the burner components is not

allowed, apart from the parts requiring maintenance.

➤Only those parts envisaged by the manufacturer can be

replaced.

3.2 Personnel training

The user is the person, body or company that has acquired the

machine and intends to use it for the specific purpose. He is re-

sponsible for the machine and for the training of the people work-

ing around it.

The user:

➤undertakes to entrust the machine exclusively to suitably

trained and qualified personnel;

➤undertakes to inform his personnel in a suitable way about

the application and observance of the safety instructions.

With that aim, he undertakes to ensure that everyone knows

the use and safety instructions for his own duties.

➤Personnel must observe all the danger and caution indica-

tions shown on the machine.

➤Personnel must not carry out, on their own initiative, opera-

tions or interventions that are not within their province.

➤Personnel must inform their superiors of every problem or

dangerous situation that may arise.

➤The assembly of parts of other makes, or any modifications,

can alter the characteristics of the machine and hence com-

promise operating safety. The manufacturer therefore

declines any and every responsibility for any damage that

may be caused by the use of non-original parts.

In addition:

3 Safety and prevention

WARNING

The manufacturer guarantees safety and proper

functioning only if all burner components are intact

and positioned correctly.

➤must take all the measures necessary to pre-

vent unauthorised people gaining access to

the machine;

➤the user must inform the manufacturer if

faults or malfunctioning of the accident pre-

vention systems are noticed, along with any

presumed danger situation;

➤personnel must always use the personal pro-

tective equipment envisaged by legislation

and follow the indications given in this man-

ual.

20063800

Technical description of the burner

4.1 Burner designation

4.2 Models available

4.3 Burner categories - Countries of destination

Tab. A

4 Technical description of the burner

Designation Voltage Code

RIELLO 40 GS20 1/230/50 3755616

Range: RIELLO 40 G

Size

Fuel: Natural gas

Light oil

LPG

Variations:

Electrical supply of the system: 1/230/50

1/230/60

G S 20 1/230/50

BASIC DESIGNATION

EXTENDED DESIGNATION

1/230V/50Hz

1/230V/60Hz

Light oil - Natural gas

K Conical head

S Reduced ignition output

D Two-stage

R Light oil with pre-heater

Head: TC Standard head

TL Long head

Country of destination Gas category

SE - FI - AT - GR - DK - ES - GB - IT - IE - PT - IS - CH - NO I

DE I

2ELL

NL I

FR I

2Er

BE I

2E(R)B

LU - PL I

20063800

Technical description of the burner

4.4 Technical data

Tab. B

(1)

Reference conditions: Room temperature 20°C - Gas temperature 15°C - Barometric pressure 1013 mbar - Altitude 0 m a.s.l.

(2)

Noise emission tests carried out as specified in EN 15036-1 with measurement accuracy σ

= ± 1.5 dB, in the manufacturer's combustion chamber

with burner operating on test boiler at maximum output.

4.5 Maximum dimensions

The maximum dimensions of the flange and burner are given in

Fig. 1.

Model RIELLO 40 GS20

Type 556T1

Heat output (Hi)

(1)

min - max kW

kcal/h 81 ÷ 220

70,000 ÷ 189,000

Fuel Family 2 NCV 8 ÷ 12 kWh/m

– 7,000 ÷ 10,340 kcal/m

Pressure: min. 26 mbar – max. 360 mbar

Operation Intermittent (FS1)

Use Boilers: water and diathermic oil

Ambient temperature °C 0 - 50

Combustion air temperature °C max 60

Electrical supply 1/230V/50Hz

Fan motor rpm - rad/s

V - Hz

2750 - 288

230 - 50

150

1.3

Ignition transformer Primary 230V / 1.8A - Secondary 8 kV / 30 mA

Capacitor µF 5

Absorbed electrical power kW 0.25

Protection level IP40

Weight kg 21

Noise levels

(2)

Sound pressure

Sound power dB(A) 66.8

78.5

Flange Burner

350 120 389

170

155

33 67

45°

Ø 125

298

170

Rp 3/4

230

152

D4196

200

Fig. 1

20063800

Technical description of the burner

4.6 Firing rate

The burner output is chosen from within the diagram area

(Fig. 2).

4.6.1 Test boiler

The firing rate has been defined according to EN 676 standard.

4.6.2 Commercial boilers

The burner-boiler matching is assured if the boiler conforms to

EN 303 and the combustion chamber dimensions are similar to

those shown in the diagram EN 676.

For applications where the boiler does not conform to EN 303, or

where the combustion chamber is much smaller than the dimen-

sions given in EN 676, please consult the manufacturers.

4.7 Correlation between gas pressure and burner output

To obtain the maximum burner output (Fig. 3), 6.9 mbar meas-

ured at the pipe coupling are needed (M2, Fig. 15 on page 17)

with the combustion chamber at 0 mbar and gas G20 - Ncv = 10

kWh/Nm

(8,570 kcal/Nm

WARNING

The firing rate value (Fig. 2) has been obtained

considering an ambient temperature of 20°C, an

atmospheric pressure of 1013 mbar (approx. 0m

above sea level), and with the combustion head

adjusted as shown on page 16.

Combustion chamber

pressure - mbar

Fig. 2

Thermal power

D5212

70,000 90,000 110,000 130,000 kcal/h

80 120100 140 160 kW180

150,000

0.8

1.6

2.4

3.2

4.0

4.8

200 220

170,000 190,000

Thermal power Fig. 3

Gas pressure at

combustion head - mbar

D5213

70.000 90.000 110.000 130.000 kcal/h

80 120100 140 160 kW180

150.000

200 220

170.000 190.000

20063800

Technical description of the burner

4.8 Burner description

1 Air dampers

2 Damper fixing screws

3 Pressure test point (-)

4 Cover fixing screw

5 Air pressure switch

6 Motor

7 Lock-out signal with reset button

8 Control box

9 6 pole socket for gas train

10 Capacitor

11 Air damper opening motor

12 Flange

13 Pressure test point (+)

14 Combustion head

15 Electrode-probe

16 Gas train elbow

17 7-pole socket for power supply and remote controls

18 Grommet

4.9 Burner equipment

Flange screws and nuts for boiler fixing . . . . . . . . . . . . . No. 4

Insulating gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

Cover fixing screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

Cable grommet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

7-pin plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 6

Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

Fig. 4

20066053

WARNING

The supplied grommet and the cover fixing screw

should be assembled on the same side as the gas

train.

20063800

Technical description of the burner

4.10 Control box (RMG88.62C2)

Warnings

➤All interventions (assembly and installation operations,

assistance, etc.) must be carried out by qualified personnel.

➤Before modifying the wiring in the control box connection

area, fully disconnect the system from the power supply

(omnipolar separation).

➤Protection against electrocution from the control box and all

connected electric components is obtained with the correct

assembly.

➤Before any intervention (assembly and installation opera-

tions, assistance, etc.), ensure the wiring is in order and that

the parameters are correctly set, then make the safety

checks.

➤Falls and collisions can negatively affect the safety func-

tions. In this case, the control box must not be operated,

even if it displays no evident damage.

For safety and reliability, comply with the following instruc-

tions:

– avoid conditions that can favour the development of conden-

sate and humidity. Otherwise, before switching on again,

make sure the control box is perfectly dry.

– Static charges must be avoided since they can damage the

control box’s electronic components when touched.

Use

The control box is a control and supervision system of medium

and large capacity forced draught burners, for intermittent opera-

tion (at least one controlled shutdown every 24 hours).

Installation notes

• Check the electric wiring inside the boiler complies with the

national and local safety regulations.

• Install switches, fuses, earth connection etc. in compliance

with local regulations.

• Do not confuse the powered conductors with the neutral

ones.

• Ensure that spliced wires cannot get into contact with neigh-

bouring terminals. Use adequate ferrules.

• Arrange the H.V. ignition cables separately, as far as possi-

ble from the control box and the other cables.

• When wiring the unit, make sure the 230V AC mains voltage

cables are run strictly separate from extra low-voltage cables,

to avoid the risk of electrocution.

Electrical wiring of the flame detector

It is important for signal transmission to be almost totally free

of any disturbances or loss:

• Always separate the detector cables from the other cables:

– the line capacity reduces the magnitude of the flame sig-

nal;

– use a separate cable.

• The cable length must not exceed 1m.

• Respect the polarity

• Insulation resistance:

– must be at least 50MΩ between the ionisation probe and

the earth;

– a dirty detector reduces the insulation resistance, fostering

leakage currents.

• The ionisation probe is not protected against the risk of elec-

trocution. When connected to the electricity supply, the ioni-

sation probe must be protected against any accidental

contact.

• Position the ionisation probe so that the ignition spark cannot

form an arc on the probe (risk of electric overcharge).

Technical data

Tab. C

WARNING

To avoid accidents, material or environmental

damage, observe the following instructions!

The control box is a safety device! Avoid opening

or modifying it, or forcing its operation. Riello

S.p.A. cannot assume any responsibility for dam-

age resulting from unauthorised interventions!

Mains voltage AC 230V -15% / +10%

Mains frequency 50/60 Hz ±6%

Built-in fuse T6.3H 250V

Energy consumption 20 VA

Weight approx. 260g

Protection level IP20

Safety class I

Tightening torque of M4 screw Max. 0,8 Nm

Allowed cable length

Thermostat

Air pressure switch

CPI

Gas pressure switch

Flame detector

Remote reset

max. 20 m at 100 pF/m

max. 1 m at 100 pF/m

max. 20 m at 100 pF/m

max. 1 m

max. 20 m at 100 pF/m

Environmental conditions

Storage

Climatic conditions

Mechanical conditions

Temperature range

Humidity

DIN EN 60721-3-1

Class 1K3

Class 1M2

-20...+60°C

< 95% RH

Fig. 5

S8521

20063800

Technical description of the burner

4.11 Air damper opening motor

Warnings

➤All interventions (assembly and installation operations,

assistance, etc.) must be carried out by qualified personnel.

➤Before modifying the wiring in the connection area or the

actuator, fully disconnect the burner control device from the

power supply (omnipolar separation).

➤To avoid the risk of electrocution, protect the connection ter-

minals in a suitable manner and correctly fix the cover.

➤Check the wiring is in order.

➤Falls and collisions can negatively affect the safety func-

tions. In this case, the servomotor must not be operated,

even if it displays no evident damage.

Assembly notes

• Check the relevant national safety standards are respected.

Technical characteristics

Tab. D

WARNING

To avoid accidents, material or environmental

damage, observe the following instructions!

Avoid opening, modifying or forcing the actua-

tors.

Voltage and frequency 230V (+10%) - 50Hz

Rotation direction Clockwise

(seen from the shaft)

Ambient temperature -40 +60 °C

Electric load 16(A) (4), 250V

Protection level IP54

Fig. 6

20065666

20063800

Installation

5.1 Notes on safety for the installation

After carefully cleaning all around the area where the burner will

be installed, and arranging the correct lighting of the environ-

ment, proceed with the installation operations.

5.2 Instructions to avoid burnout or bad combustion of the burner

1 The burner can not be installed outside as it is suitable for

operation in closed rooms only.

2 The premises the burner operates in must have openings

for the air need for the combustion.

To be sure about this, you have to control CO2 and CO in

the exhaust gases with all the windows and doors closed.

3 If there are air extractors in the premises the burner works,

make sure that there are openings for air to be taken in that

are big enough to ensure the required air change; In any

case, check that when the burner stops the extractors do

not draw hot fumes from pipes through the burner.

4 When the burner is stopped, the smoke pipe must be kept

open and a natural draft created in the combustion chamber.

If the smoke pipe is closed, the burner must be drawn back

till the extraction of blast tube from the furnace. Before oper-

ating in this way take the voltage off.

5.3 Handling

The transport weight is given in chapter “Technical data” on page 8.

Observe the permissible ambient temperatures for storage and

transport: -20 ..... + 70 °C, with max. relative humidity. 80%.

5 Installation

DANGER

All the installation, maintenance and disassembly

operations must be carried out with the electricity

supply disconnected.

WARNING

The installation of the burner must be carried out

by qualified personnel, as indicated in this manual

and in compliance with the standards and regula-

tions of the laws in force.

DANGER

Combustion air inside the boiler must be free from

hazardous mixes (e.g.: chloride, fluoride, halo-

gen); if present, it is highly recommended to carry

out cleaning and maintenance more frequently.

After positioning the burner near the installation

point, correctly dispose of all residual packaging,

separating the various types of material.

CAUTION

Before proceeding with the installation operations,

carefully clean all around the area where the burn-

er will be installed.

The operator must use the required equipment

during installation.

20063800

Installation

5.4 Preliminary checks

5.4.1 Control of the supply

5.4.2 Control of burner characteristics

Check the identification label of the burner (Fig. 7), showing:

A the burner model

B the burner type

C the cryptographic year of manufacture

D the serial number

E the data for electrical supply and the protection level

F the electrical power consumption

G the data of the burner's minimum and maximum output pos-

sibilities (see Firing rate)

Warning. The burner output must be within the boiler's firing

rate.

5.5 Operating position

CAUTION

After removing all the packaging, check the integ-

rity of the contents.

In the event of doubt, do not use the burner; con-

tact the supplier.

The packaging elements (cardboard box, clips,

plastic bags, etc.) must not be abandoned as they

are potential sources of danger and pollution; they

should be collected and disposed of in the appro-

priate places.

WARNING

A burner label that has been tampered with, re-

moved or is missing, along with anything else that

prevents the definite identification of the burner

makes any installation or maintenance work diffi-

cult.

WARNING

The figure of the label (Fig. 7) is indicative. Some

of the data may be arranged in a different position.

Fig. 7

20065195

WARNING

➤The burner is designed to operate only in

positions 1, 2, 3 and 4 (Fig. 8).

➤Installation 1 is preferable, as it is the only

one that allows the maintenance operations

as described in this manual.

➤Installations 2, 3 and 4 permit operation but

make maintenance and inspection of the

combustion head more difficult.

DANGER

➤Any other position could compromise the cor-

rect operation of the appliance.

➤Installation 5 is prohibited for safety reasons.

Fig. 8

20065196

2 3 4 51

20063800

Installation

5.6 Securing the burner to the boiler

5.6.1 Hinge installation

Install the hinge 4), supplied as standard, as shown in Fig. 9.

➤Separate the combustion head assembly from the burner

body by removing nut 1) and removing the group A)(Fig. 10).

➤Fix the group B)(Fig. 10) to the boiler plate 2), inserting the

supplied insulating gasket 3).

5.7 Positioning the probe - electrode

Provide an adequate lifting system of the burner.

WARNING

Boiler door must have a max. thickness of 100

mm, refractory lining included. If the thickness is

greater (max. 260 mm) a combustion head exten-

sion should be used, to be requested separately.

S7393

Fig. 9

WARNING

The seal between burner and boiler must be

airtight.

D5096

Fig. 10

A B

1 3 2

WARNING

Respect the positions shown in Fig. 11.

Fig. 11

D5104

Electrode

Diffuser

2.0 - 3.0 mm

Probe Electrode

3.7

47 mm

Probe

20063800

Installation

5.8 Combustion head adjustment

To adjust, proceed as follows:

➤loosen the screw A)(Fig. 12), move the elbow B) so that the

rear plate of the coupling (C) coincides with the set point;

➤tighten the screw A).

Example:

The burner is installed in a 155 kW boiler.

Considering an efficiency of 90%, the burner must supply around

172 kW.

The diagram (Fig. 13) shows that for this output the adjustment

must be made on notch 3.

The diagram is to be used only for initial settings. To ensure good

air pressure switch operation it may be necessary to reduce this

combustion head opening (notch toward pos. 0).

5.9 Air dampers adjustment

The air damper 1)(Fig. 14) is powered by the air damper operat-

ing motor 2) that ensures that the damper fully opens before the

burner's starting cycle.

To adjust the fixed air damper 3)(Fig. 14) it is necessary to:

➤loosen the screws 4) and rotate the damper as far as the

required point;

➤once the best adjustment has been attained, fully screw

down the screws4) to ensure the free circulation of the

mobile air damper 1).

S7015

Fig. 12

Fig. 13

D5109

Notch No.

172

kcal/h kW

0 21 3 4

240

140

120

100

160

200,000

140,000

120,000

100,000

70,000 5

180

200

220

80,000

160,000

180,000

WARNING

It is advisable to carry out an analysis of the com-

bustion values with the cover assembled.

Fig. 14

D5036

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Installation

5.10 Gas feeding

5.10.1 Gas feeding line

Key (Fig. 15)

1 Gas input pipe

2 Manual gate (the responsibility of the installer)

3 Gas pressure gauge (the responsibility of the installer)

4 Filter

5 Gas pressure switch

6 Safety valve

7 Pressure stabiliser

8 Adjustment valve

M1 Gas-supply pressure test point on the pressure switch

M2 Pressure coupling test point

5.10.2 Gas train

Approved according to standard EN 676 and provided separately

from the burner. Supplied separately for its adjustment, see the

enclosed instructions.

The train-burner combination is indicated in Tab. E.

Tab. E

Explosion danger due to fuel leaks in the pres-

ence of a flammable source.

Precautions: avoid knocking, attrition, sparks and

heat.

Make sure the fuel interception tap is closed be-

fore performing any operation on the burner.

WARNING

The fuel supply line must be installed by qualified

personnel, in compliance with current standards

and laws.

Fig. 15

D4197

1 2 3 M1 4 5 6 7 8

Code Model Connections Use

Gas train Burner

3970531 MB 407/1 - RSD 20 Rp 3/4 Rp 3/4 Natural gas ≤ 180 kW and LPG

3970532 MB 410/1 - RSD 20 Rp 1 Rp 3/4 Natural gas and LPG

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Installation

5.10.3 Gas train installation

The gas train 1)(Fig. 16) can be installed on both the left side and

the right side of the burner.

Connection between the gas supply line and the train must be

made using the gas-in flange 3) supplied, and fastening screws.

Connect the 6-pin plug 2)(Fig. 16) of the gas train to the 6-pole

socket 9)(Fig. 4 on page 10) of the burner.

DANGER

Disconnect the electrical power using the main

switch.

Check that there are no gas leaks.

Pay attention when handling the train: danger of

crushing of limbs.

Make sure that the gas train is properly installed

by checking for any fuel leaks.

WARNING

It is best to tighten screws in a criss-cross pattern.

Do not, under any circumstances, install the valve

with the coil facing down.

WARNING

Once installation is complete, you must check for

fuel leaks and make sure the gas train is working

properly.

Fig. 16

20065572

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Riello 40 GS20 Installation, Use And Maintenance Instructions

Brand: Riello

Model: 40 GS20

Category: Fireplaces

Type: Installation, Use And Maintenance Instructions

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Riello 40 GS20 Installation, Use And Maintenance Instructions

Riello 40 GS20 Installation, Use And Maintenance Instructions

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