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Table of Contents
Contents
INTRODUCTION ..................................................................................................3
Woodstock Technical Support ............................................................................ 3
Machine Specifications .................................................................................... 4
Controls and Features ..................................................................................... 7
SAFETY ............................................................................................................8
Standard Machinery Safety Instructions ................................................................ 8
Additional Safety Instructions for Lathes ............................................................ 10
Avoiding Potential Injuries .............................................................................. 11
ELECTRICAL .................................................................................................... 12
Circuit Requirements .................................................................................... 12
Grounding Requirements ................................................................................ 13
Extension Cords .......................................................................................... 13
SETUP ........................................................................................................... 14
Inventory .................................................................................................. 14
Machine Placement ...................................................................................... 15
Cleaning Machine......................................................................................... 15
Uncrating & Lifting ...................................................................................... 16
Test Run and Break-In ................................................................................... 17
LATHE OPERATIONS .......................................................................................... 18
General .................................................................................................... 18
Chuck and Faceplate Mounting ........................................................................ 19
Replacing Jaws ........................................................................................... 20
Using the Four-Jaw Chuck .............................................................................. 21
Using the Faceplate ..................................................................................... 22
Using the Tailstock ....................................................................................... 23
Tailstock Alignment ...................................................................................... 24
Using Centers ............................................................................................. 26
Using the Steady Rest ................................................................................... 27
Using the Follow Rest ................................................................................... 27
Setting Compound Slide ................................................................................. 28
Using the Tool Posts...................................................................................... 28
Using Manual Feed ....................................................................................... 29
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Setting RPM ............................................................................................... 30
RPM Chart ................................................................................................. 31
Setting Power Feed Rate ................................................................................ 32
Threading Setup .......................................................................................... 33
MAINTENANCE ................................................................................................. 34
General Maintenance .................................................................................... 34
General Cleaning ......................................................................................... 34
General Lubrication ...................................................................................... 34
SERVICE ......................................................................................................... 36
Cross Slide Backlash ..................................................................................... 36
Cross-Slide and Saddle-Gib Adjustments ............................................................. 36
Replacing the V-Belt ..................................................................................... 37
Replacing the Cogged-Belt .............................................................................. 37
Electrical Safety Instructions ........................................................................... 38
Wiring Diagram ........................................................................................... 39
Troubleshooting........................................................................................... 40
PARTS ........................................................................................................... 43
Drive Belt .................................................................................................. 43
Belt Tensioner ............................................................................................ 44
Change Gears ............................................................................................. 45
Headstock ................................................................................................. 46
Quick-Change Gearbox .................................................................................. 47
Apron ....................................................................................................... 48
Saddle & Cross Slide ..................................................................................... 50
Compound Rest & Tool Post ............................................................................ 51
Tailstock ................................................................................................... 52
Steady Rest ................................................................................................ 53
Follow Rest ................................................................................................ 53
Bed ......................................................................................................... 54
Electrical & Tools ........................................................................................ 55
Machine Labels ........................................................................................... 56
WARRANTY ..................................................................................................... 61
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Woodstock Technical Support
INTRODUCTION
Your new E:AB8AJ
®
Model M1049 Benchtop Lathe has been specially designed to provide many years
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Model M1049 Benchtop lathe.
Controls and Features
K. Chip Tray
L. Thread Dial
M. Half Nut Lever
N. Apron Feed Lever
O. Cross Slide Handwheel
P. Apron Handwheel
Q. Headstock
R. Gearbox
S. Gear Shift Lever
A. Belt and Change Gear Access Door
B. Belt Tension Lever
C. ON/OFF and Spindle Direction Switch
D. 3-Jaw Chuck
E. Steady Rest
F. Back Splash
G. Follow Rest
H. 4-Way Tool Holder
I. Compound Rest
J. Tailstock
F
G
L
D
J
E
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B
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A
C
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FNE<IËJD8EL8C% Read and understand this
owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
<P<GIFK<:K@FE% Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
?8Q8I;FLJ;LJK% Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.
N<8I@E>GIFG<I8GG8I<C% Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of work
p
iece control.
?<8I@E>GIFK<:K@FE% Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
D<EK8C8C<IKE<JJ% Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.
;@J:FEE<:K@E>GFN<IJLGGCP% Always
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.
;8E><IFLJ<EM@IFED<EKJ% Do not use
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and well-
lighted to minimize risk of injury.
JkXe[Xi[DXZ_`e\ipJX]\kp@ejkilZk`fej
For Your Own Safety,
Read Manual Before Operating Machine
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jX]\kpd\jjX^\j%K_\gif^i\jj`fef]jpdYfcj`j[\jZi`Y\[Y\cfn%I\d\dY\ik_XkjX]\kpd\jjX^\jYp
k_\dj\cm\j[fefk\c`d`eXk\[Xe^\iXe[Xi\efkXjlYjk`klk\]fi gifg\iXZZ`[\ekgi\m\ek`fe d\X$
jli\jÇk_`ji\jgfej`Y`c`kp`jlck`dXk\cplgkfk_\fg\iXkfi
SAFETY
Standard Machinery Safety Instructions
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J8=<KP
8GGIFM<;FG<I8K@FE% Untrained operators
can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
FECPLJ<8J@EK<E;<;% Only use machine for
its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!
LJ<I<:FDD<E;<;8::<JJFI@<J% Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.
:?@C;I<E9PJK8E;<IJ% Keep children and
bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.
I<DFM<8;ALJK@E>KFFCJ% Never leave
adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!
J<:LI@E>NFIBG@<:<% When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.
=<<;;@I<:K@FE% Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.
>L8I;J:FM<IJ% Guards and covers can
protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.
JK89C<D8:?@E<% Unexpected movement during
operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
=FI:@E>D8:?@E<IP% Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
8NBN8I;GFJ@K@FEJ% Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
LE8KK<E;<;FG<I8K@FE% Never leave machine
running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.
D8@EK8@EN@K?:8I<% Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.
:?<:B;8D8><;G8IKJ% Regularly inspect
machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.
D8@EK8@EGFN<I:FI;J%When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.
<OG<I@<E:@E>;@==@:LCK@<J% If at any time you
are ex
p
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Additional Safety Instructions for Lathes
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1. AVOIDING INJURY: Read and understand this manual before operating this lathe.
2. AVOIDING LACERATIONS AND ENTANGLEMENT: Do not clear chips by hand. Use a brush, and never
clear chips while the lathe is turning.
3. USING CORRECT TOOLING: Always select the right cutter for the job, and make sure cutters are
sharp. The right tool decreases strain on the lathe components and provides a better finish.
4. ELIMINATING A PROJECTILE HAZARD: Always remove chuck key. Never walk away from the lathe
with the key in the chuck.
5. SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
6. CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect your hands and the
lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.
7. WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not
wobble violently when the lathe is turned on. When machining, a workpiece that extends more than
2.5 times its diameter must be supported by a center or steady rest.
8. AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
9. ELIMINATING A PROJECTILE HAZARD: Always use the appropriate feed and speed rates.
10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck by hand, and
tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.
11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is running.
12. GI<M<EK@E>8E8GIFE$:?L:B:I8J?1 Always release automatic feeds after completing a job.
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Avoiding Potential Injuries
=`^li\3. Always wear face and eye protection
when using this benchtop lathe.
=`^li\1.Always cover the bed ways, and
unplug the benchtop lathe when retooling.
=`^li\4% Never use hands to stop or slow the
chuck when shutting down the benchtop lathe.
=`^li\2.Never leave the chuck key inserted in
the chuck.
=`^li\5.Never wear loose clothing or gloves
when working with the benchtop lathe.
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ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.
)
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating ........................... 11.5 Amps
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This machine is prewired to operate on a 110V power
supply circuit that has a verified ground and meets the
following requirements:
-13-
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Grounding Requirements
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipment-
grounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
For 110V Connection
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
110V
Figure 6. NEMA 5-15 plug & receptacle.
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Extension Cords
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
This machine is equipped with a power cord that has an
equipment-grounding wire and a NEMA 5-15 grounding
plug. The plug must only be inserted into a matching
receptacle (see Figure 6) that is properly installed and
grounded in accordance with local codes and ordinances.
-14-
D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0
J<KLG
The following is an inventory of the accessories shipped
with your
E:AB8AJ
®
Model M1049 Benchtop lathe.
Installed Accessories (Figure 7) Qty
A. 4" Three-Jaw Chuck .......................................1
B. 4-Way Tool Post ............................................1
C. Compound Rest ............................................1
D. Follow Rest .................................................1
Packaged Accessories (Figure 8)
E. Toolbox ......................................................1
F. Oil Bottle ...................................................1
G. Three-Jaw Chuck Internal Jaws .........................3
H. Hex Wrench Set (6, 5, 4, 3, 2 mm) .................1 EA
I. 7" Four-Jaw Universal Chuck ............................1
J. 7.5" Faceplate..............................................1
K. Live Center MT#2 ..........................................1
L. Dead Center MT#3 .........................................1
M. Dead Center MT#2 .........................................1
N. Wrench Set (8/10, 12/14 mm) ......................1 EA
O. Spindle Lever ...............................................1
P. Chuck Lever ................................................1
Q. Male Knob M8-1.25 ........................................1
R. Four-Jaw Chuck Key .......................................1
S. Universal Tool Post Kit ....................................1
— Tool Clamp ...............................................1
— Base Plate ...............................................1
— Compression Spring.....................................1
— Hex Bolt M8-1.25 x 30 .................................1
— Special Hex Nut M8-1.25 ..............................1
— Flat Washer 8mm ......................................1
— Dowel Pin 8 x 20mm ...................................1
T. Three-Jaw Chuck Key .....................................1
U. #2 Phillips Screwdriver ...................................1
V. #2 Standard Screwdriver .................................1
W. Change Gear Set ...........................................1
— Change Gear (127-Tooth, Installed) .................1
— Change Gear (120-Tooth, Installed) .................1
— Change Gear (80-Tooth, One Installed) .............2
— Change Gear (60-Tooth, Installed) ...................1
— Change Gear (45-Tooth) ...............................1
— Change Gear (42-Tooth) ...............................1
— Change Gear (40-Tooth, Installed) ...................1
— Change Gear (36-Tooth) ...............................1
— Change Gear (30-Tooth) ...............................2
— Change Gear (28-Tooth, Installed) ...................1
Inventory
SETUP
=`^li\7% Installed accessories.
D
A
B
C
=`^li\8% Packaged accessories.
G
H
F
K
O
Q
P
P
U
R
E
V
M
L
N
W
S
I
J
T
@]XepgXikjXi\d`jj`e^#]`e[k_\gXik
eldY\i`ek_\YXZbf]k_`jdXelXcXe[
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Xk*-' .*+$*+/)fiXkk\Z_$jlggfik7
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-15-
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=cffiCfX[1 This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
<c\Zki`ZXc1Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
D8B<pflij_fgÈZ_`c[
jX]\%É <ejli\ k_Xk pfli
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j_fg n_\e Xjj\dYc`e^#
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\hl`gd\ek%
Cleaning Machine
The table and other unpainted parts of your
lathe are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
Machine Placement
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-16-
D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0
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This benchtop lathe has been carefully crated. If you
notice it has been damaged, contact your authorized
E:AB8AJ
dealer immediately.
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jk\gj1
1. Remove the crate sides.
2. Unbolt the benchtop lathe from the pallet.
3. Place the chip tray onto the workbench surface and
align the holes.
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cXk_\fg\iXk`fej#lj\Xj`c`Zfe\j\Xc\ikfj\Xck_\
Z_`gkiXpdflek`e^_fc\j%
4. With lifting assistance place the lathe on the chip
tray and align the mounting holes.
5. With the benchtop lathe securely resting on the chip
tray and bench top, adjust the workbench feet as
required to make the ways level at all four corner
locations as indicated with a machinist's level.
6. Secure the lathe to the workbench with two
appropriate length fasteners, nuts, and washers. Do
not overtighten the fasteners.
7. Recheck the ways to make sure they are still level,
re-adjust the workbench for feet as required.
Uncrating & Lifting
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-17-
D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0
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Test Run and Break-In
The purpose of the test run is to make sure the benchtop
lathe and safety features operate correctly before
proceeding with additional setup.
To begin the test run procedure, do these steps:
(% Make sure the benchtop lathe is lubricated. Refer to
GX^\*+ if required.
)% Make sure the chuck is threaded onto the spindle
tightly and the two set screws are tight. Refer to
:_lZbXe[=XZ\gcXk\Dflek`e^onGX^\ (0for
details.
*% Before starting the lathe, make sure the lathe is
properly grounded and the power and directional
switch is in the OFF position.
+% Inspect the machine to ensure that all hand tools are
out of the way, guards are in place, and nothing is
impeding the movement of the chuck.
,. Push both the half-nut lever and the feed lever down
to disengage the apron (see =`^li\9).
-% Move the power switch shown in=`^li\10 to the 1
or 2 position. The chuck should rotate.
• If you hear squealing or grinding noises, turn the
machine OFF immediately and correct any problem
before further operation.
• If the problem is not readily apparent, refer to
KiflYc\j_ffk`e^ on GX^\+'.
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pflij\c]n`k_Xcck_\ZfekifcjXe[k_\`i
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N?<ED8:?@E<@JFG<I8K@E>%
EFK@:<
Figure 9. Apron control levers.
Feed Lever
Half-Nut
Lever
Figure 10. Power switch in the OFF
position.
-18-
D('+09\eZ_kfgCXk_\D]^%J`eZ\/&'0
FG<I8K@FEJ
LATHE OPERATIONS
General
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ipZXlj`e^Yc`e[e\jj%
The Model M1049 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary knowl-
edge and skills to operate this machine. If at any time
you are experiencing difficulties performing any opera-
tion, stop using the machine!
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek train-
ing from an experienced benchtop lathe operator before
performing any unfamiliar operations. 8Yfm\Xcc#pfli
jX]\kpj_flc[Zfd\]`ijk
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i\jlck `e j\i`flj g\ijfeXc `ealip fi
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