Trumpf TruTool S 214 (1A2) User manual

Brand: Trumpf

Model: TruTool S 214 (1A2)

Type: User manual

Operating manual

English

TruTool S 214 (1A2)

E602EN_01.DOC Contents 3

Contents

1. Safety ..................................................................................4

1.1 General safety information...................................................4

1.2 Specific safety information...................................................4

2. Description .........................................................................5

2.1 Intended use ........................................................................6

2.2 Technical data of the TruTool S 214 ...................................7

3. Setting work .......................................................................8

3.1 Installing the exhaust hose ..................................................8

3.2 Setting the penetration depth ..............................................9

4. Operation..........................................................................10

4.1 Operating the TruTool S 214 .............................................10

5. Maintenance .....................................................................11

5.1 Servicing blades ................................................................12

Removing moving cutter blades ...................................12

Regrinding moving cutter blades ..................................13

Installing moving cutter blades .....................................13

Replacing the moving cutter blade ...............................14

Removing the fixed blade .............................................14

Regrinding the fixed blade............................................15

Installing fixed blades ...................................................15

Replacing fixed blades .................................................16

5.2 Supplying with power and guaranteeing lubrication ..........17

5.3 Replacing fins ....................................................................18

5.4 Cleaning the strainer..........................................................19

5.5 Changing mufflers..............................................................19

6. Original accessories and wearing parts........................20

7. Disposal............................................................................20

Guarantee

Spare parts list

Addresses

4 Safety E602EN_01.DOC

1. Safety

1.1 General safety information

¾ Before starting-up the machine, read the operator's manual

and the safety information (order no. 0373678, red document)

in its entirety and carefully follow the instructions given.

¾ Comply with the safety regulations in accordance with

DIN VDE, CEE, AFNOR as well as any other regulations that

apply in the individual countries.

Danger

Risk of fatal injury from electric shock!

¾ When working with the machine do not touch any electrical

lines. The machine is not insulated.

Warning

Risk of injury due to improper handling!

¾ Always remove the compressed air hose from the machine

prior to maintenance work.

¾ Check the compressed air hose, connection coupling, and

machine for damage each time before using the machine.

¾ Wear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

1.2 Specific safety information

Warning

Risk of injury due to improper handling!

¾ Make sure the machine is always in a stable position when

operating it.

¾ Never touch the tool while the machine is running.

¾ Always move the machine during work away from your body.

Caution

Damage to property due to improper handling!

Machine will be damaged or destroyed.

¾ Always lay the compressed air hose away from the back of

the machine.

¾ Have servicing and inspections of hand-held compressed air

tools carried out by a qualified technician. Only use original

TRUMPF accessories.

E602EN_01.DOC Description 5

2. Description

347

1 Eccentric shaft

2 Adjusting screw

3 Fixing screw

4 Moving cutter blade

5 Fixed blade

6 Fixed-blade carrier

7 Clamping screw

8 Safety lever

9 Lever

347 Sleeve

Trimming shears TruTool S 214

Fig. 52528

6 Description E602EN_01.DOC

2.1 Intended use

Warning

Risk of injury

¾ Only use the machine for the tasks and materials described in

"Intended use".

The TRUMPF TruTool S 214 trimming shears are a compressed

air tool used for the following applications:

• Shearing off edges on flanged sheets, bodies etc. A minimum

distance of 6 mm is kept in the process.

• Separating plate-shaped workpieces of steel, aluminum, non-

ferrous metal and plastic material if the distance to the edge is

less than 70 mm.

• Separating straight or curved outer and inner cutouts

• Cutting along scribed lines.

E602EN_01.DOC Description 7

2.2 Technical data of the TruTool S 214

Other countries USA

Value Value

Max. material thickness:

• Steel 400 N/mm²

• Steel 600 N/mm²

• Steel 800 N/mm²

• Aluminum 250 N/mm²

2.0 mm

1.6 mm

1.4 mm

2.5 mm

0.079 in

0.063 in

0.055 in

0.098 in

Working speed 5-7 m/min 18-23 ft/min

Nominal power consumption 600 W 600 W

Idle stroke rate 1660/min 1600/min

Stroke rate with nominal load 1480/min 1480/min

Weight 2.6 kg 5.7 lbs

Smallest radius with curved cuts 20 mm 0.787 in

Max. operating pressure (flow

pressure)

6.2 bar 90 psi

Air consumption at 6 bar 0.8 m³/min 28.3 cubic ft/min

Connecting thread 1/4" 1/4"

Inside diameter of the compressed

air hose

10 mm 0.35 in

Technical data

Vibration Specifications in accordance with

EN 12096

Measured values in accordance

with EN ISO 8662-10

Vibration value at the handle a 12.8 m/s²

Uncertainty K 1.5 m/s²

Measured values were measured while cutting sheet steel

400 N/mm² with max. material thickness.

Noise emissions Designations in accordance with

EN ISO 4871

Measured values in accordance

with EN ISO 15744

A-rated sound level LWA 92 dB

A-rated acoustic power level at the

work place LPA

81 dB

The noise emission values given are the sum of the measured

values and the corresponding uncertainties. They represent an

upper value limit which can emerge during measurements.

Table 1

Table 2

Table 3

8 Setting work E602EN_01.DOC

3. Setting work

3.1 Installing the exhaust hose

The exhaust hose reduces noise emissions and guides the

exhaust air away from the operator.

1 Adapter

2 Teflon tape

3 Sleeve

4 Compressed air hose

5 Hose clip

6 Exhaust hose

7 Spring ring

Exhaust hose

1. Put the exhaust hose (6) and the hose clip (5) over the

compressed air hose (4).

2. Undo the spring ring (7) and screw the adapter (1) onto the

motor.

3. Wind Teflon tape (2) around the sleeve (3).

4. Firmly screw in the sleeve (3) in the motor.

5. Push the compressed air hose (4) on to the sleeve (3).

6. Position the hose clip (5) and tighten.

7. Push the exhaust hose (6) on to the adapter (1).

8. Secure the exhaust hose (6) using the spring ring (7).

Fig. 52422

E602EN_01.DOC Setting work 9

3.2 Setting the penetration depth

OT 0-0,2mm

S1722

5 Eccentric shaft

17 Fixing screw

19 Moving cutter blade

20 Fixed blade

22 Adjusting screw

S Locking pin

1. Set the upper dead point by turning the eccentric shaft (5).

2. Undo the fixing screw (17).

3. Adjust the air gap.

– When machining steel 0 to 0.2 mm, adjust the air gap.

– When machining chrome steel 0.5 to 1.5 mm, adjust the

blade overlap. This improves tool service life.

4. Set the air space with the adjusting screw (22) and locking

pin (S).

Information

The moving cutter blade (19) must always be at the adjusting

screw (22).

5. Tighten the fixing screw (17).

Fig. 11366

10 Operation E602EN_01.DOC

4. Operation

4.1 Operating the TruTool S 214

1. Turn the safety lever (1).

2. Press the lever (2) against the motor housing.

1 2

1 Safety lever 2 Lever

1. Do not move the machine towards the workpiece until full

speed has been reached.

2. Machine the material.

– Operate the device at an angle of 90° to the sheet surface.

Requirements for cutting radiuses

• Do not tilt the machine.

• Proceed with a low feed rate.

Requirements for cutting at the edge

¾ Operate from left to right using the trimming shears.

Information

Do not subject the machine to heavy loads to such an extent that it

stops.

¾ Release the lever.

The lever springs back to initial position, the compressed air is

interrupted.

Switching on the

TruTool S 214

Fig. 52426

Operating the TruTool S 214

Switching off the

TruTool S 214

E602EN_01.DOC Maintenance 11

5. Maintenance

Warning

Risk of injury due to uncontrolled machine movements.

¾ Remove the compressed air hose when changing tools and

before performing any maintenance work on the machine.

Warning

Risk of injury due to repair work not being carried out

properly!

Machine does not work properly.

¾ Repair work may only be carried out by a qualified technician.

Maintenance point Procedure and interval Recommended lubricant Lubricant order

no.

Gearbox and gear head After 300 operating hours, arrange

for a qualified technician to

relubricate or to replace the

lubricating grease.

Lubricating grease "G1" 139440

Moving cutter blade Check hourly - -

Fixed blade Check hourly - -

Ram guide Every 20 operating hours. Lubricating grease "G1" 0139440

Moving cutter blade Regrind it as required - -

Fixed blade Regrind it as required - -

Ventilation slots Clean as needed - -

Filter, oil mist lubrication

device

Maintain daily in accordance with

the manufacturer's specifi-

cations(see "Supplying with power

and guaranteeing lubrication",

p. 17)

- -

Strainer Clean every 10 operating hours

and when there has been a de-

cline in performance (see

"Cleaning the strainer", p. 19).

- -

Maintenance table

Table 4

12 Maintenance E602EN_01.DOC

5.1 Servicing blades

Caution

Damage to property caused by blunt tools!

Machine overload.

¾ Check the cutting edge of the blade hourly for wear. Sharp

blades ensure good cutting quality and protect the machine.

Replace the blades in due time.

Caution

Damage to property due to the wrong blade selection!

The cutting quality will be severely impaired and the

individual tools overloaded.

¾ Use only appropriate tools.

Four different types of blades are available:

• Moving cutter blade, right

• Fixed blade, right

• Moving cutter blade, left (optional)

• Fixed blade, left (optional)

Removing moving cutter blades

1. Undo the fixing screw.

2. Remove the moving cutter blade.

E602EN_01.DOC Maintenance 13

Regrinding moving cutter blades

min. 20,5mm

1 Grinding gauge 2 Moving cutter blade

Note

The moving cutter blade can be reground a total of 5 mm. The

minimum total length is 20.5 mm.

1. Ensure sufficient cooling when regrinding.

2. Sharpen the cutting edge with fine oil stone.

Note

Round off the cutting edges more when machining chrome

steel. This improves tool service life.

3. Check the angle with a grinding gauge.

Installing moving cutter blades

1. Install the moving cutter blade.

2. Tighten the fixing screw.

Fig. 37881

14 Maintenance E602EN_01.DOC

Replacing the moving cutter blade

1. Undo the fixing screw.

2. Remove the moving cutter blade.

3. Install a new moving cutter blade.

4. Set the penetration depth.

5. Tighten the fixing screw.

Removing the fixed blade

1. Undo the clamping screw (6) with the locking pin.

2. Remove the fixed blade.

E602EN_01.DOC Maintenance 15

Regrinding the fixed blade

min. 16mm

1 Grinding gauge 2 Fixed blade

Note

The fixed blade can be reground a total of 2 mm. The minimum

total length is 16 mm.

1. Ensure sufficient cooling when regrinding.

2. Sharpen the cutting edge with fine oil stone.

Information

Round off the cutting edges more when machining chrome

steel. This improves tool service life.

3. Check the angle with a grinding gauge.

Installing fixed blades

1. Install the fixed blade.

2. Tighten the fixing screw (6).

Fig. 37882

16 Maintenance E602EN_01.DOC

Replacing fixed blades

1. Undo the clamping screw (6) with the locking pin.

2. Remove the fixed blade.

3. Install a new fixed blade.

4. Set the penetration depth.

5. Tighten the fixing screw.

E602EN_01.DOC Maintenance 17

5.2 Supplying with power and

guaranteeing lubrication

Caution

Damage to property due to improper handling!

Failure of the compressed air motor.

¾ Do not exceed the maximum operating pressure.

¾ Regularly lubricate the compressed air motor. Install an oil

mist lubrication device into the compressed air line.

Condition

• The pressure regulating valve and the connecting threads are

laid out correctly (see "Technical data", section 2.2, p. 7).

1 Connecting thread 1/4"

2 Oil mist lubrication device

3 Pressure regulating valve

4 Filter and water separator

5 Inside diameter of the

compressed air hose min.

10 mm or 3/8"

Compressed air supply.

1. Install the filter and water separator (4).

2. Drain/check the water separator daily.

Information

To ensure a supply of compressed air the tube cross-sections in

the entire line system must be twice to three times the size of the

inside diameter of the compressed air hose.

Supplying compressed air

Fig. 52385

18 Maintenance E602EN_01.DOC

¾ Hold a piece of paper in front of the exhaust air vent in the

motor housing when the machine is running.

The oil supply is sufficient when oil spots appear.

When there is no oil mist lubrication device available:

¾ Fill the air inlet bore hole with 0.5-1 ccm of oil every two hours.

Recommended lubricant

• BP Energol RD 80 (-15 ° to +10 °C / +5° to +50°F)

• BP Energol RD-E80 (+10 ° to +30 °C/+50° to +86°F)

• Shell Tellus Oil 15 (-15 ° to +10 °C / +5° to +50°F)

• Torculla 33 (+10 ° to +30 °C / +50° to +86°F)

Information

Secure the compressed air hose against undesired movements

using a compressed air safety device.

5.3 Replacing fins

Worn fins decrease machine performance.

¾ Have the fin set checked and replaced as needed by

a qualified technician.

Information

Only use original replacement parts and observe the information

on the rating plate.

Checking the oil supply

E602EN_01.DOC Maintenance 19

5.4 Cleaning the strainer

Dirty strainers decrease machine performance.

1 Silencer

2 Housing ring

3 Air inlet with strainer

Air inlet

1. Remove the air inlet with strainer.

2. Clean the strainer or replace the complete air inlet.

3. Reinstall the air inlet.

5.5 Changing mufflers

Change the muffler pads as needed (see Fig. 52402, p. 19).

1. Remove the air inlet (3).

2. Pull off the housing ring (2).

3. Replace the muffler (1).

4. Reinstall the housing ring and the air inlet.

Fig. 52402

20 Original accessories and wearing parts E602EN_01.DOC

6. Original accessories and wearing parts

Designation Supplied

original

accessories

Wearing parts Options Order no.

Moving cutter blade + + 003860

Moving cutter blade, left + 003821

Fixed blade + + 003871

Fixed blade, left + 003858

Grinding gauge + 039380

2.5 mm locking pin + 023172

4.0 mm locking pin + 023182

Allen key DIN 911-4 + 067849

Case + 1408552

Sleeve + 0376078

Fin set (x 4) + 1440002

Operator's manual. + 1440913

Safety information (red document) + 0373678

Lubricating grease "G1" (25 g/0.055

lbs) + 344969

Lubricating grease "G1" (900 g/1.98

lbs) + 139440

To ensure the correct and fast delivery of original parts and

wearing parts:

1. Specify the order number.

2. Enter further order information:

– Voltage data.

– Quantity

– Machine type.

3. Provide complete shipping information:

– Correct address.

– Desired delivery type (e.g. air mail, courier, express mail,

ordinary freight, parcel post).

4. Send the order to your TRUMPF representative. Refer to the

address list at the end of the document for TRUMPF service

addresses.

7. Disposal

To dispose of the machine, completely disassemble it, degrease it

and send it, according to the different types of material, for

recycling.

Table 5

Ordering wearing parts

Trumpf TruTool S 214 (1A2) User manual

Trumpf TruTool S 214 (1A2) User manual

Trumpf TruTool S 214 (1A2) User manual

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