RAIS RONDO 120 User manual

ENGLISH RAISmanualforRaisRondo92&Rondo120

INSTRUCTIONSFORINSTALLATION,

USEANDMAINTENANCE

RAISRONDO92/120

IMPORTANTINFORMATION

Onfirstlightingthestoveyoumustbecarefuln ottotoucht hepainted

surfacesanditisMOSTIMPORTANTthatthedooriskeptslightly‘ajar’in

orderforthedoorsealandsealanttocure.

Thiswillpreventthedoorsealstickingtothepaintedbo dyandbecoming

damaged.

ENGLISH RAISmanualforRaisRondo92&Rondo120

ENGLISH RAISmanualforRaisRondo92&Rondo120

Revision

Date :2011

INTRODUCTION ……………………………………………… ………….. 4

WARRANTY ……………………………………………… …….………….. 4

SPECIFICATIONS……………………………………………… ………….. 5

CONVECTION………………………………………………………………. 6

INSTALLATIONINSTRUCTIONS ………………………………….……… 7

CHIMNEY………………………………………………………….…………. 89

INSTALLATION…………………………… ………………………………... 11

OPERATIONOFSWIVELBASE(RONDO120)……………………….. 11

ADJUSTMENTOFCHIMNEYCONNEC TION…………………………… 1213

INSTALLATIONDISTANCETOCOMBU STIBLEWALL……………… 14

GENERALINSTALLATION(RIGHT ANGLE)SECUREBASE……….. 15

CORNERINSTALLATION45°………………………………………. 15

360°SWIVELBASE…………………………………………………… 16

INSTALLATIONDISTANCETONONCO MBUSTIBLEWALL……….. 16

FORTHEINSTALLER…………………………………………………….... 17

OPERATINGINSTRUCTIONS…………………………………………….. 18

FUEL…………………………………………………………………………... 1819

DRYINGANDSTORAGE…………………………………………………… 19

REGULATIONOFCOMBUSTIONAIR…………………………………… 19

ROOMVENTILATIONANDSTOVES…………………………………….. 19

USINGTHEWOODBURNINGSTOVE…………………………………… 19

ADJUSTMENTOFAIRDAMPER…………………………………………. 20

CONTROL………………………………… ………………………………….. 20

FIRSTUSAGE……………………………………………………………….. 21

LIGHTINGANDFUELLING………………………………………………… 2223

CLEANINGANDCARE………………… ………………………………….. 24

CLEANINGOFTHEFLUEWAYS………………………………………… 25

PROBLEMSOLVING……………………………………………………….. 26

ACCESSORIESANDSPAREPARTS……………………………………. 27

SPAREPARTDIAGRAMRONDO92……………………………………. 2829

SPAREPARTDIAGRAMRONDO192…………………………………… 3031

ENGLISH RAISmanualforRaisRondo92&Rondo120

ARaiswoodburningstoveismorethanjustaheatsource:italsoshowsthatyou

careaboutdesignandqualityinyourhome.

Tomakethemostofyourwoodburningstoveitisimportantthatyoureadthemanual

thoroughlybeforeinstallingandusingit.

Inthecaseofwarrantycoverage,andforgeneralqueriesregardingyourwood

burningstove,itisimportantthatyouknowthestove’sproductionnumber.

Wethereforerecommendthatyounotedownthenumberinthetablebelow.

Theproductionnumberislocatedatthebackofthestoveatthebottom.

Warranty

YourRaiswoodburningstovecomeswitha5yearwarranty.

Thewarranty,however,doesnotcoverheatinsulatingmaterials,glassandseals.

TheseareavailabletoorderfromyourlocalRaisdealer/stockist.

Anyalterationsmadetothestovewillvoidthewarranty.

Introduction

ThankyouforpurchasingaRaiswoodburningstove.

TheseapplianceshavebeenapprovedbyHETASas

intermittentoperatingappliancesforburningwoodlogsonly.

TheseapplianceshavebeenapprovedforuseinSmokelessZones.

ENGLISH RAISmanualforRaisRondo92&Rondo120

RaisRondo92 RaisRondo120

Nominaloutput(kW): 5 5

Min./Max.output(kW): 3.8 3.8

Heatingarea(m

2

): Ca.100 Ca.100

Size,widt h/depth/height(mm): 490  490  920 490  490  1200

Combustionchamberwidth/depth/height(mm). 350  290  355 350  290  355

Recommendedamountofwoodwhenfuelling(kg)

(Basedon2  3logsofwoodapprox.25cm)

1.5 1.5

Min.uptake/Min.draught(Pascal) : 12 12

Weight(kg):  115 140

Efficiency(%) 76 76

ParticlesafterNS3058/3059(g/kg) 2.5 2.5

DustmeasuredaccordingtoDin+(mg/Nm

3

)

Smokegasmassflow(g/s): 4.7 4.7

Smokegastemperature(°C): 246 246

Intermittentoperation: Fuellingshouldbeundertaken

within3hours

ENGLISH RAISmanualforRaisRondo92&Rondo120

Convection

Raisstovesareconvectionstoves.Thismeansthatthestove’sbackandsidepanelsare

notoverheated.Convectionmeansthatthereisacirculationofair,whichensuresthat

theheatisdistributedmoreevenlythroughouttheentireroom.Thecoldairissuckedin

atthebaseofthestoveandupthroughtheconvectionchannel,whichrunsalongthe

stove’scombustionchamber.Theheatedaircomesoutatthetopofthestove,which

ensuresacirculationofwarmairthroughouttheroom.

Thestovesareequippedwithcooldoorhandles  aRaisspecialfeature which

meansyoucouldalmostdoawaywithgloves.Beaware,however,thatallexterior

surfacesbecomehotduringuse  sotakeextremecare.

ENGLISH RAISmanualforRaisRondo92&Rondo120

InstallationInstructions

Thefollowingpagesgiveinstructionsforthesafeandproperinstallationofthisheating

applianceintheUK.Theseinstructionscoverthebasicprinciplesofinstallation,

althoughsomedetailsmayneedslightmodificationtosuitparticularlocalsiteconditions.

InallcasestheinstallationmustcomplywithcurrentUKBuildingRegulations,Local

AuthorityByelawsandotherspecificationsorregulationsastheyaffecttheinstallationof

thestove.

PleasenotethatitisalegalrequirementunderEnglandandWalesBuildingRegulations

thattheinstallationofthestoveiseithercarriedoutunderlocalAuthorityBuilding

ControlapprovalorisinstalledbyaCompetentPersonregisteredwithaGovernment

approvedCompetentPersonsScheme.HETASoperatesuchaschemeandalistingof

theirregisteredCompetentPersonscanbefoundontheirwebsiteatwww.hetas.co.uk.

ItshouldbenotedthatthecurrentBuildingRegulationsrequirementsaregivenin

ApprovedDocumentJ.Theserequirementsmayalsobemetbyadoptingtherelevant

recommendationsgiveninBritishStandardsBS8303,BS6461andBS7566.

WARNING.HealthandSafetyAdviceNotice.

TheinstallationofthisheatingapplianceisgovernedbytheHealthandSafetyatWork

Act1974.itistheresponsibilityoftheinstallertoensurethatallrequirementsofthisAct

aremetduringtheinstallationworks.Attentionisdrawninparticulartothefollowing:

Handling: Theapplianceisaheavyitemandadequatefacilitiesmustbeavailable

forloading,unloadingandsitehandling.

FireCement: Sometypesoffirecementarecausticandshouldnotbeallowedtocome

intocontactwiththeskin.Protectiveglovesshouldbewornwhen

handlingfirecement.Incaseofcontactwiththeskin,washimmediately

withplentyofwater.

Asbestos: Thisstovecontainsnoasbestos.Ifthereisapossibilityofdisturbingany

asbestosinthecourseoftheinstallation,thenpleaseseekspecialist

guidanceanduseappropriateprotectiveequipme nt.

MetalParts: Wheninstallingorservicingthisstovecareshouldbetakentoavoidthe

possibilityofpersonalinjury.

ImportantWarning  Preparato ryWorkandsafetyChecks:

· Thisstovemustnotbeinstalledintoachimneywhichservesanyotherheating

appliance.

· Theremustnotbeanextractorfanfittedinthesameroomasthestove,asthiscan

causethestovetoemitfumesintotheroom.

· Ifthisapplianceisinstalledintoanexistingchimney,thechimneymustfirstbe

sweptandexaminedforsoundnessandsuitability,beforetheapplianceisinstalled

(seealsosectionheaded‘Chimney’).

ENGLISH RAISmanualforRaisRondo92&Rondo120

Chimney

Thechimneyisthedrivingforcewhichmakesthestovefunction.Inorderforthestoveto

performsatisfactorilythechimneyheightmustbesufficienttoensurethecorrectdraught

of14to18Pa,soastocleartheproductsofcombustionandpreventproblemsofsmoke

leakingintotheroomwhenthestoveislit.

Note:Achimneyheightofnotlessthan4.5metres,measuredverticallyfromtheoutletof

thestovetothetopofthechimney,shouldbesatisfactory.

AlternativelythecalculationproceduregiveninBS5854:1980maybeusedasthebasis

fordecidingwhetheraparticularchimneydesignwillprovidesufficientdraught.

Theoutletfromthechimneyshouldbeabovetheroofofthebuildinginaccordancewith

theprovisionsoftheBuildingRegulationsApprovedDocumentJ.

Iftheinstallationisintoanexistingchimney,thenitmustbesoundandhavenocracksor

otherfaultswhichmayallowfumesintothehouse.Olderproperties,especially,mayhave

chimneyfaultsorthecrosssectionmaybetoolargei.e.morethan230x230mm.

Remedialactionshouldbetakenifrequired,expertadviceshouldbesoughtwhere

required.

Ifthechimneyrequireslining,thenasuitablesolidfuelfluelinermustbeused,in

accordancewithBuildingRegulationsApprovedDocumentJ.

Anyexistingchimneymustbeclearofobstructionandshouldhavebeensweptclean

immediatelybeforetheinstallati onofthestove.Ifthestoveisfittedinplaceofanopen

fire,thenthechimneyshouldbesweptonemonthafterinstallationtoclearanysootfalls

whichmayhaveoccurredduetothedifferenceincombustionbetweenthestoveandthe

openfire.

Ifthereisnoexistingchimneytheneitheraprefabricatedblockchimney,inaccordance

withBuildingRegulationsApprovedDocumentJoratwinwallinsulatedstainlesssteel

fluetoBS4543canbeused.Thesechimneysmustbefittedinaccordancewiththe

manufacturer’sinstructionsandtheBuildingRegulations.

Asinglewallmetalfluepipeissuitableforconnectingthestovetothechimneybutis

notsuitableforusingforthecompletechimney.Thechimneyand

connectingfluepipemusthaveaminimumdiameterof150mmandit’s

dimensionshouldbenotlessthanthesizeoftheoutletsocketofthestovewhichis

150mm.Anybendinthechimneyorconnectingfluepipeshouldnotexceed45°.90°

bendsshouldnotbeused.

Combustiblematerialshouldnotbelocatedwheretheheatdissipatingthroughthe

wallsoffireplacesorfluescouldigniteit.Thereforewheninstallingthestoveinthe

presenceofcombustiblematerialsdueaccountmustbetakenoftheguidanceonthe

separationofcombustiblematerialgiveninBuildingRegulationsApprovedDocument

Jandalsointhesestoveinstructions.

ENGLISH RAISmanualforRaisRondo92&Rondo120

Ifitisfoundthatthereisexcessivedraughtinthechimneytheneitheranadjustable

fluedamperoralternativelyadraughtstabilisershouldbefitted.Theadjustableflue

dampershouldnotcloseofftheflueentirely,buts houldinitsclosedpositionleavea

minimumcontinuousopeningfreeareaofatleast20%ofthetotalcrosssectional

areaoftheflueorfluepipe.

Adequateprovisione.g.easilyaccessiblesootdoorordoorsmustbeprovidedfor

sweepingthechimneyandconnectingfluepipe.

Youshouldalsofamiliariseyourselfwiththedraughtconditionsforchimneyswith2

flues.

Forstrongdraughts,thechimneyorflueshouldbefittedwithadraughtstabiliser.In

whichcase,itisimportanttoensurethatthereisafreeflowthroughareaofminimum

20cm

2

whentheregulatinggateisshut.Otherwise,thefuelenergymaynotbeused

optimally.

If,atanytime,youareunsureabouttheconditionofthechimney,youshouldcontact

achimneysweep.

Rememberthataccesstothesootdoorshouldbekeptclear.

ENGLISH RAISmanualforRaisRondo92&Rondo120

ENGLISH RAISmanualforRaisRondo92&Rondo120

Installation

Itisprohibitedtocarryoutunauthorisedalterationstothestove.

Theremustbeplentyoffreshairintheroomwherethestoveisbeinginstalled,inorderto

ensurepropercombustion.Notethatanymechanicalexhaustventilatione.g.an

extractionhoodmayreducetheairsupply.Anyairgrill esmustbeplacedinsucha

manner,thattheairsupplyisnotblocked.

BuildingRegulationsApprovedDocumentJgivesspecificguidanceontherequired

permanentventilationintotheroomforcombustionairofsol idfuelappliances.

Thefloorstructuremustbeabletocarrytheweightofthewoodburningstove,aswellas

theweightofachimney,ifnecessary.

WhenyouchoosewheretosetupyourRAISwoodburningstove,youshouldconsiderthe

heatdistributiontotheotherrooms.Thiswillenableyoutogetthebestuseoutofyour

stove.

Thestoveshouldbesetupatasafedistancefrominflammablematerials.

Seethemanufacturer'splateonthewoodburningstove.

Installationwithturntable(RaisRondo120)

Ifthestovehasaturntablethenpleasedothefollowing:

Push/pullthepedalin15°i ntervals.Whenthestoveisinthedesiredposition,letgoof

thepedalandturnthestovelightlyuntilitsli psintoplace.

ENGLISH RAISmanualforRaisRondo92&Rondo120

Adjustmentofthechimneyconnection

Thestoveisalwaysdeliveredfortopflueconnection,butcanbechangedtorearflue

connectionasfollows:

Removethebaffleplate

andsmokediverter(see

cleaningandcare).

LoosenthethreeM6nutswithaspanner.

Makesurethattheflue

diverterisfastenedtothe

protectivecover.

Liftupthereflectorplate,pushoutthe‘knockout’

andputthereflectorplatebackintoplace.

ENGLISH RAISmanualforRaisRondo92&Rondo120

Removethecasingknockout.

Removetheprotectivecover/sealandplaceoverthe

holeinthetopmakesurethatthesealispositioned

properly.TightentheassemblyusingthethreeM6nuts.

Theflueoutletspigot,whichcanbefoundinthestoveina

bag,andtheholderfortheupperfluediverterare

assembledwith3M6x20nutsandbolts.

Theupperfluediverter,baffleplateandtopplateare

assembledinreverseorder.

ENGLISH RAISmanualforRaisRondo92&Rondo120

Installationdistancetocombustiblewall

Tofindoutwhetherthewallnexttowherethestoveisgoingtobeinstalledisflammable,

youshouldcontactyourbuildingcontractororthelocalbuildingauthorities.

Thehearthshouldbeabletoaccommodatethewei ghtofthestove.Thechimneymust

beindependentlysupportedbywallbracketsoraceilingsupportplate.Theweightofthe

stoveisindicatedinthebrochure.

Thestoveshouldalwaysbeinstalledonanoncombustiblehearthofasizeand

constructionthatisinaccordancewiththeprovisionsofthecurrentUKBuilding

RegulationsApprovedDocumentJ.

Ifthestoveistobeinstalledonawoodenfloor,itmustbecoveredwitha

noncombustiblematerialatleast12mmthick,inaccordancewithUKBuilding

RegulationsApprovedDocumentJ,toadistanceof300mminfrontofthestoveand

150mmtoeachsidemeasuringfromthedoorofthecombustionchamber.

Theclearancedistancestocombustiblematerialbeneath,surroundingoruponthe

hearthandwallsadjacenttothehearthshouldcomplywiththeguidanceonthe

separationofcombustiblematerialgiveninUKBuildingRegulationsApproved

DocumentJandalsointhesestoveinstructions.

Informtheuserthattheappliancehasbeencommissionedandreadytouseandgive

instructiononthesafeoperationofthestove.

TheseInstructionsmustbeleftwiththeuserandtheusershouldbeinstructedtokeep

theminasafeplace.

ENGLISH RAISmanualforRaisRondo92&Rondo120

ENGLISH RAISmanualforRaisRondo92&Rondo120

FortheInstaller

Finallybeforefiringthestoveforthefirsttimeacheckshouldbemadetoensurethatthe

assemblyandstoveinstallationhasbeensatisfactoryandthattherearenoleaksinany

sealsintheapplianceandapplianceconnecti onstothechimney.

Ensurethattheapplianceandchimneyfluearefunctioningcorrectlybeforefinally

handingovertotheuser.Readthelaterpartsofthismanualforguidanceoncare

requiredwhenfirstlighting.

Informtheuserthattheappliancehasbeencommissionedandreadytouseandgive

instructiononthesafeoperationofthestove.

TheseInstructionsmustbeleftwiththeuserandtheusershouldbeinstructedtokeep

theminasafeplace.

ENGLISH RAISmanualforRaisRondo92&Rondo120

ONLYUSERECOMMENDEDFUELS

Thefollowingtableshowsthecalorificvalueofdifferenttypesofwood,whichhavebeen

storedfor2yearsandwhichhavearesidualmoistureof15 17%.

Wood Kgdrywoodprm

3

comparedtobeech/oak

Hornbeam 640 110%

Beechandoak 580 100%

Ash 570 98%

Maple 540 93%

Birch 510 88%

Mountainpine 480 83%

Fir 390 67%

Poplar 380 65%

1kgofwoodyieldsthesameheatenergyirrespectiveofwoodtype.

1kgofbeechmerelytakesuplessspacethan1kgoffir.

Operatinginstructions

PleasenotethatHETASApplianceApprovalonlycoverstheuseofdryseasonedwood

logsonthisappliance.HETASApprovaldoesnotcovertheuseofotherfuelseither

aloneormixedwiththewoodlogs,nordoesitcoverinstructio nsfortheuseofother

fuels.

Fuel

ThestoveisdesignedandapprovedinaccordancewithEN13240andNS3058for

stokingsplit,driedfirewood.Thefirewoodmusthaveawatercontentof1522%andits

max.lengthshouldbethelengthofthecombustionchamberminus5060mm.

Stokingwithwetfirewoodcausesbothsoot,environmentalpollutionandbadfuel

economy.Freshlycutwoodcontainsapprox.5070%waterandisthoroughlyunsuitable

forstoking.Allowatleast1yearofstoragetimefornewlycutwoodbeforeusing.Wood

withadiameterofmorethan100mmshouldbesplit.Regardlessofwoodsize,itshould

alwayshaveatleastonesurfaceareafreeofbark.

Wedonotrecommendstokingwithpainted,laminatedorimpregnatedwood,woodwith

asyntheticsurface,paintedrefusewood,chipboard,plywood,domesticwaste,paper

briquettesandpitcoal,asthiswillproducemalodoroussmoke,whichcouldbe

poisonous.

Whenfiringwiththeabovementioneditemsandamountslargerthanthose

recommended,thestoveissubjectedtoalargeramountofheat,whichresultsina

higherchimneytemperatureandlowerefficiency.Thiscanresultinthestoveand

chimneybecomingdamagedandwouldvoidthewarranty.

Thecalorificvalueofthefirewoodiscloselyconnectedtothemoisturelevel.

Moistfirewoodhasalowheatvalue.Themorewaterthewoodcontains,themore

energyittakesforthiswatertovaporise,resultinginthisenergybeinglost.

ENGLISH RAISmanualforRaisRondo92&Rondo120

Dryingandstorage

Dryingwoodtakestime:properairdryingtakesapproximately2years.

Herearesometips:

Storethewoodsawn,splitandstackedinanairy,sunnyplace,whichisprotectedagainst

rain(thesouthsideofthehouseisparticularlysuitable).

Storethefirewoodstacksatahand'sbreadthapart,asthisensuresthattheairflowing

throughtakesthemoisturewithit.Avoidcoveringthefirewoodstackswithplastic,asthis

preventsthemoisturefromescaping.Itisagoodideatobringthefirewoodintothehouse

23daysbeforeyouneedit.

Regulatingthecombustionair

AllRAISstovesareequippedwithaonehandedoperatingleverforregulatingthedamper.

Thestovespecificregulatingmechanismscanbeseenonthediagrams.

Primaryairisthecombustionairaddedtotheprimarycombustionzone,i.e.thebedof

glowingembers.Thisair,whichiscold,isonlyusedinthelightingstage.Secondaryai ris

theairwhichisaddedinthegascombustionzone,i.e.airwhichcontributestothe

combustionofthepyrolysisgasses(preheatedair,whichisusedforthecleanerglass

systemandcombustion).Thisairi ssuckedthroughthedamperunderthecombustion

chamberandispreheatedthroughthesidechannelsandthenemittedashotscavenging

airontotheglass.Thehotairrinsestheglassandkeepsitsootfree.

Thetertiarychannel,whichcanbeseenatthetopofthecombustionchambertowardsthe

back,servestocombustthefinalgasresidues.

Bysettingtheintervalbetweenposition1and2,theenergycontentinthefirewoodisused

optimally,asthereisoxygenforcombustionandfortheburningofthepyrolysisgasses.

Whentheflamesareaclearyellowthedamperhasbeensetcorrectly.Findingthecorrect

positioncomeswithtimeafteryouhaveusedforstoveforawhile.

Itisnotrecommendedthatyouturnitdowncompletely.Amistakecommonlymadeis

shuttingthedampertooearlybecauseitfeelstoohot.Thisresultsindarksmokeemanating

fromthechimneyandinthecalorificvalueofthefirewoodnotbeingusedtoitsfullest.

Roomventilationandstoves

Theremustnotbeanextractorfanfittedinthesameroomasthestoveasthiscancause

thestovetoemitsmokeandfumesintotheroom.

Thestoverequiresapermanentandadequateairsupplyinorderforittooperatesafelyand

efficiently.

InaccordancewithcurrentBuildingRegulationstheinstallermayhavefittedapermanentair

supplyventintotheroominwhichthestoveisinstalledtoprovidecombustionair.Thisair

ventshouldnotunderanycircumstancesbeshutofforsealed.

ENGLISH RAISmanualforRaisRondo92&Rondo120

Usingthewoodburningstove

Adjustingtheairdamper.

Thedamperhas3settings.

Position1

Thedamperisalmostclosedmeaningthatthereisa

minimalairintake.

Position2

Pushthelevertotherightuntilitstops.Thisposition

givesfullsecondaryair.

Duringnormalusetheleverissetbetweenposition1

and2.

Whentheflamesareclearandyellow,thedamperis

setcorrectly,i.e.resultinginaslow/optimalburning.

Position3

Pushtheleverupwardsandtotheright.

Theairdamperiscompletelyopenandgivesfull

primaryandsecondaryair.Thispositi onisforthe

lightingstageandisnotusedundernormal operation.

Control

Iftheashiswhiteandthewallsinthecombustionchamberaresootfreeafterthestove

hasbeenused,theairregulationwassetcorrectlyandthewoodwassufficientlydry.

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RAIS RONDO 120, RONDO 92 User manual

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