Toro TimeCutter ZS 4200S Riding Mower User manual

TimeCutter ZS 4200S Riding Mower
Toro
Brand
Toro
Model
TimeCutter ZS 4200S Riding Mower
Category
Lawnmowers
Type
User manual
FormNo.3375-732RevA
TimeCutter
®
ZS4200SRiding
Mower
ModelNo.74389—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3375-732*A
Thismachineisaride-on,rotary-bladelawnmowerintended
tobeusedbyhomeownersinresidentialapplications.Itis
primarilydesignedforcuttinggrassonwell-maintainedlawns.
Itisnotdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
GrossHorsepower
Thegrossornethorsepowerofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewiththe
SocietyofAutomotiveEngineers(SAE)J1940.Ascongured
tomeetsafety,,andoperatingrequirements,theactualengine
torqueonthisclassofmowerwillbesignicantlylower.
Gotowww .Toro.comtoviewspecicationsonyourmower
model.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperationPracticesforRide-on(riding)
RotaryLawnMowerMachines...............................3
SafeOperatingPractices...........................................3
ToroRidingMowerSafety........................................5
Model74389...........................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................12
Operation....................................................................13
ThinkSafetyFirst...................................................13
BeforeStarting.......................................................15
StartingtheEngine.................................................16
OperatingtheBlades...............................................16
TestingtheSafetyInterlockSystem...........................17
StoppingtheEngine...............................................17
Driving.................................................................17
StoppingtheMachine.............................................19
AdjustingtheHeightofCut.....................................19
AdjustingtheAnti-ScalpRollers...............................19
PositioningtheSeat................................................20
AdjustingtheMotionControlLevers........................20
PushingtheMachinebyHand..................................20
GrassDeector......................................................21
ConvertingtoSideDischarge(ForModelswith42
InchDecks).......................................................21
OperatingTips......................................................23
Maintenance.................................................................24
RecommendedMaintenanceSchedule(s)......................24
PremaintenanceProcedures........................................25
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
RaisingtheSeat......................................................25
Lubrication...............................................................25
GreasingtheBearings.............................................25
EngineMaintenance..................................................26
ServicingtheAirCleaner.........................................26
ServicingtheEngineOil..........................................26
ServicingtheSparkPlug..........................................28
CleaningtheBlowerHousing...................................29
FuelSystemMaintenance...........................................30
ReplacingtheIn-lineFuelFilter................................30
ElectricalSystemMaintenance....................................31
ChargingtheBattery...............................................31
ServicingtheFuses.................................................32
DriveSystemMaintenance.........................................33
CheckingtheTirePressure......................................33
ReleasingtheElectricBrake.....................................33
MowerMaintenance...................................................34
ServicingtheCuttingBlades.....................................34
LevelingtheMowerDeck........................................36
RemovingtheMower..............................................38
MowerBeltMaintenance.........................................39
InstallingtheMower...............................................40
ReplacingtheGrassDeector..................................40
Cleaning...................................................................41
WashingtheUndersideoftheMower........................41
Storage........................................................................42
CleaningandStorage..............................................42
Troubleshooting...........................................................43
Schematics...................................................................45
Safety
SafeOperationPracticesfor
Ride-on(riding)RotaryLawn
MowerMachines
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improperuseor
maintenancebytheoperatororownercanresultininjury.
Toreducethepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafetyalert
symbol,whichmeansCAUTION,WARNING,orDANGER
-“personalsafetyinstruction.”Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheENstandardEN
836:1997.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulationscan
restricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Donotcarrypassengers.
•Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
3
Preparation
•Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Warning-Fuelishighlyammable.
–Storefuelincontainersspecicallydesignedforthis
purpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.
–Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
•Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Operation
•Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftintoneutral.
•Donotuseonslopesofmorethan15degrees.
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–uselowspeedsonslopesandduringtightturns;
–stayalertforhumpsandhollowsandotherhidden
hazards;
•Usecarewhenpullingloads.
–Useonlyapproveddrawbarhitchpoints.
–Limitloadstothoseyoucansafelycontrol.
–Donotturnsharply.Usecarewhenreversing.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedcan
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachments,stoptheengine,and
disconnectthesparkplugwire(s)orremovetheignition
key
–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthelawn
mower;
–afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbeforerestarting
andoperatingtheequipment;
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransportingornot
inuse.
•Stoptheengineanddisengagedrivetoattachment
–beforerefuelling;
–beforeremovingthegrasscatcher;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
•Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumescanreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeofgrass,
leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
4
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,thisshouldbedone
outdoors.
•Whenmachineistobeparked,storedorleftunattended,
lowerthecuttingmeans.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCENstandard.
•Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrun
engineindoorsorinanenclosedarea.
•Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfrombattery.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•UseonlyToro-approvedattachments.
SlopeOperation
•Donotmowslopesgreaterthan15degrees.
•Donotmowneardrop-offs,ditches,steepbanks,or
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,ordrowning.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanks,orwater.
•Reducespeedanduseextremecautiononslopes.
•Removeormarkobstaclessuchasrocks,treelimbs,etc.
frommowingarea.Tallgrasscanhideobstacles.
•Watchforditches,holes,rocksdips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
•Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
•Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,disengagethebladesandproceed
slowlyofftheslope.
•Followthemanufacturer'srecommendationsforwheel
weightsorcounterweightstoimprovestability.
•Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
5
Model74389
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof88
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof100dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Vibration
Measuredvibrationlevelforrighthand=2.5m/s
2
Measuredvibrationlevelforlefthand=2.7m/s
2
UncertaintyValue(K)=1.4m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBodyVibration
Measuredvibrationlevel=0.30m/s
2
UncertaintyValue(K)=0.15m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836(Riding&Stand-Ons).
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
105-7015
ForModelswith42InchDecks
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-9840
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
8
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
120-5469
1.Height-of-cut
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
9
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
120-5468
1.Slowspeed
2.Fastspeed
10
120-2239
1.Warning—readtheOperator'sManual.5.Warning—donotusesplitramps,useafullrampswhen
transportingmachine.
2.Warning—readtheinstructionsbeforeservicingorperforming
maintenance;movethemotioncontrolleverstothepark
(brake)position,removetheignitionkeyanddisconnectthe
sparkplugwire.
6.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
3.Cutting/dismembermenthazard,mowerblade;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7.Crushing/dismembermenthazardofbystanders,reversing;
crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookbehindanddownwhenreversing.
4.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,keepdeector
inplace.
8.Tippinghazard—donotmowslopesgreaterthan15degrees,
avoidsuddenandsharpturnswhileonslopes.
121-0771
1.Choke4.Slow
2.Fast
5.Powertake-off(PTO),Bladecontrolswitch
3.Continuousvariablesetting
11
ProductOverview
g020181
1
2
3
4
5
6
7
8
9
10
11
2
3
Figure4
1.Deector4.Heightofcutlever
7.Footrest10.Engine
2.Reardrivewheel
5.Operatorseat
8.Fueltankcap11.Frontcasterwheels
3.Motioncontrollevers
6.SmartSpeed™lever9.Controlpanel
Controls
Becomefamiliarwithallofthecontrolsin
Figure4andFigure5beforeyoustarttheengine
andoperatethemachine.
Figure5
ControlPanel
1.Throttle/Choke
3.Bladecontrolswitch
(powertake-off)
2.Ignitionswitch
IgnitionSwitch
Theignitionswitchhasthreepositions,Off,RunandStart.
ThekeywillturntoStartandmovebacktoRunuponrelease.
TurningthekeytotheOffpositionwillstoptheengine;
however,alwaysremovethekeywhenleavingthemachine
topreventsomeonefromaccidentallystartingtheengine
(Figure5).
Throttle/ChokeControl
Thethrottleandchokeiscombinedintoonecontrollever.
Thethrottlecontrolstheenginespeedandithasacontinuous
variablesettingfromSlowtoFast.Engagethechokeby
movingtheleverpasttheFastsettinguntilitstops(Figure5).
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure5).
MotionControlLeversandPark
Position
Themotioncontrolleversarespeedsensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthelever
ismoved.Movethecontrolleversoutwardfromthecenter
totheparkpositionandexitthemachine(
Figure16).Always
positionthemotioncontrolleversintotheparkposition
whenyoustopthemachineorleaveitunattended.
12
SmartSpeed™ControlSystemLever
TheSmartSpeed™ControlSystemlever,locatedbelowthe
operatingposition,givestheoperatorachoicetodrivethe
machineattwospeedranges,highandlow(Figure6).
G014475
1
Figure6
1.Smartspeedlever
FuelWindow
Thefuelwindowlocatedonthelefthandsideofthemachine
canbeusedtoverifythepresenceofgasolineinthetank
(Figure7).
G014521
1
Figure7
1.Fuelpresencewindow
Height-of-CutLever
Theheightofcutleverallowstheoperatortolowerand
raisethedeckfromtheseatedposition.Whentheleveris
movedup,towardtheoperatorthedeckisraisedfromthe
groundandwhenmoveddown,awayfromtheoperatoritis
loweredtowardtheground.Onlyadjusttheheightofcut
whilemachineisnotmoving(
Figure20).
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
you,yourfamily,petsorbystandersavoidinjury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
•Donotmowneardrop-offsornearwater.
•Donotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
•Avoidsuddenturnsorrapidspeedchanges.
•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
•Attachmentschangethehandlingcharacteristics
ofthemachine.Useextracautionwhenusing
attachmentswiththemachine.
13
Figure8
1.SafeZone-usethe
TimeCutterhere
3.Water
2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.
FuelSafety
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthefuelreaches
thebaseofthellerneck.Thisemptyspacein
thetankallowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UnderstandingtheSafetyInterlock
System
WARNING
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafetyinterlocksystemisdesignedtopreventtheengine
fromstartingunless:
•Thebladesaredisengaged.
•Themotioncontrolleversareintheparkposition.
14
Thesafetyinterlocksystemalsoisdesignedtostoptheengine
wheneverthecontrolleversareoutoftheparkpositionand
yourisefromtheseat.
BeforeStarting
RecommendedFuel
1.Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
2.Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
3.DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemay
resultwhichmaynotbecoveredunderwarranty.
4.DoNotusegasolinecontainingmethanol.
5.DoNotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizeris
used.
6.DoNotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns.
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
Makesuretheengineisshutoffandthemotioncontrolsare
intheparkposition.Tankmaximumcapacityis2.9gallons.
Important:DoNotoverllfueltank.Fillthefueltank
tothebottomofthellerneck.Theemptyspaceinthe
tankallowsthefueltoexpand.Overllingmayresult
infuelleakageordamagetotheengineoremissions
system.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowtoverifythe
presenceofgasolinebeforellingthetank(
Figure9).
2.Slowlyaddregular,unleadedgasolineuntilthefuel
reachesthebaseofthellerneck(Figure9).
G014474
1
2
3
4
5
6
Figure9
1.Fueltankcap
4.Baseofllerneck,DO
NOTFILLPASTHERE
2.Fillopening5.Fuelwindow
3.Fillerneck
G014895
1
2
3
4
Figure10
1.Fillopening3.Fuel
2.Baseofllerneck,DO
NOTFILLPASTHERE
4.Emptyspaceforfuel
expansion.
Important:DoNotoverllfueltank.Fillthe
fueltanktothebottomofthellerneck.The
emptyspaceinthetankallowsthefueltoexpand.
Overllingmayresultinfuelleakageordamage
totheengine.
3.Installthefueltankcapsecurelyandtightenuntilit
“clicks”.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;refertoCheckingtheOilLevel
intheEngineMaintenancesection.
15
StartingtheEngine
1.Sitdownontheseatandmovethemotioncontrols
outwardtotheparkposition.
2.Disengagethebladesbymovingthebladecontrol
switchtoOff(
Figure11).
Figure11
1.Controlpanel2.Bladecontrolswitch—Off
position
3.MovethethrottlelevertoChokebeforestartingacold
engine(Figure12).
Note:Awarmorhotenginemaynotrequirechoking.
Figure12
1.Controlpanel
4.Fast
2.Throttle/choke
lever—chokeposition
5.Continuousvariable
setting
3.Choke6.Slow
4.TurntheignitionkeytoStarttoenergizethestarter.
Whentheenginestarts,releasethekey(Figure13).
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa60secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
damagethestartermotor.
Figure13
1.Controlpanel4.Off
2.Ignitionkey—runposition5.Run
3.Ignitionkey—startposition
6.Start
5.Aftertheenginestarts,movethethrottlelevertoFast
(Figure12).Iftheenginestallsorhesitates,movethe
throttleleverbacktoChokeforafewseconds.Repeat
thisasrequired.
OperatingtheBlades
Thebladecontrolswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades.Thisswitchcontrolspowertoanyattachmentsthat
drawpowerfromtheengine,includingthemowerdeckand
cuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenparkedin
tallgrass.Beltorclutchdamagecanoccur.
1.Releasepressureonthemotioncontrolleversand
placethemachineinneutral.
2.MovethethrottletotheFastposition.
Note:Alwaysengagethebladeswiththethrottlein
theFastposition.
3.Pulluponthebladecontrolswitchtomoveittothe
Onpositionandengagetheblades(
Figure14).
16
Figure14
1.Controlpanel2.Bladecontrolswitch—On
position
DisengagingtheBlades
PushdownonthebladecontrolswitchtomoveittotheOff
positionanddisengagetheblades(Figure15).
Figure15
1.Controlpanel2.Bladecontrolswitch—Off
TestingtheSafetyInterlock
System
Testthesafetyinterlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Whilesittingontheseat,withthecontrolleversinpark
position,andmovethebladecontrolswitchtoOn.Try
startingtheengine;theengineshouldnotcrank.
2.Whilesittingontheseat,movethebladecontrol
switchtoOff.Moveeithermotioncontrollevertothe
center,unlockedposition.Trystartingtheengine;the
engineshouldnotcrank.Repeatwiththeothermotion
controllever.
3.Whilesittingontheseat,movethebladecontrolswitch
toOff,andlockthemotioncontrolleversinthepark
position.Starttheengine.Whiletheengineisrunning,
engagethebladecontrolswitch,andriseslightlyfrom
theseat;theengineshouldstop.
4.Whilesittingontheseat,movethebladecontrolswitch
toOff,andlockthemotioncontrolleversinthepark
position.Starttheengine.Whiletheengineisrunning,
movethemotioncontrolleverstothecenter,unlocked
position,engagethebladecontrolswitch,andrise
slightlyfromtheseat;theengineshouldstop.
StoppingtheEngine
1.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure15).
2.Movethethrottleleverbetweenhalfandfullthrottle
(Figure12).
3.TurntheignitionkeytoOff(Figure13)andremove
thekey.
Driving
Drivingthemachinebenetsfromanunderstandingof
whatzeroturnradiusmowermeans.Thedrivewheelsturn
independently,poweredbyhydraulicmotorsoneachaxle;
henceonesidecanturninreversewhiletheotherturns
forwardcausingthemachinetospinratherthanturn.This
vastlyimprovesthemachinemaneuverabilitybutmayrequire
someadjustmentiftheoperatorisunfamiliar.
WARNING
Themachinecanspinveryrapidly.Theoperator
maylosecontrolofthemachineandcausepersonal
injuryordamagetothemachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemakingsharp
turns.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placingthethrottlecontrol
intheFastpositioncanbebestforperformance.Formost
applications,operatinginthefullthrottlepositionisdesirable.
17
Figure16
1.Park(brake)position
3.Forward
2.Centerunlockposition
4.Backward
UsingtheSmartSpeed™Control
System
TheSmartSpeed™ControlSystemlever,locatedbelowthe
operatingposition(Figure17),givestheoperatorachoiceto
drivethemachineattwogroundspeedranges,highandlow.
G014475
1
Figure17
1.Smartspeedlever
Tochangespeeds:
1.Movethemotioncontrolleverstoneutralandoutward
totheparkposition;disengagethebladecontrolswitch.
WARNING
Removingyourhandsfromthemotioncontrol
leverswhilethemachineisinmotioncan
resultinalossofcontrolcausingharmtoyou
orbystanders.
Alwaysstopthemachineandmovethemotion
controlleverstotheparkpositionbefore
adjustingtheSmartSpeed™ControlSystem.
2.Adjustthelevertothedesiredposition.
Forward
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotioncontrollevers
forward(Figure16).
G008952
Figure18
Togostraight,applyequalpressuretobothmotion
controllevers(Figure16).
Toturn,releasepressureonthemotioncontrollever
towardthedirectionyouwanttoturn(Figure16).
Thefartheryoumovethemotioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleverstoneutral.
Backward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,lookbehindyouanddownas
youslowlypullthemotioncontrolleversrearward
(Figure19).
18
G008953
Figure19
Togostraight,applyequalpressuretobothmotion
controllevers(Figure19).
Toturn,releasethepressureonthemotioncontrol
levertowardthedirectionyouwanttoturn.
Tostop,pushthemotioncontrolleverstoneutral.
StoppingtheMachine
Tostopthemachine,movethemotioncontrolleversto
neutralandoutwardtotheparkposition,disengagetheblade
controlswitch,ensurethethrottleisinthefastposition,and
turntheignitionkeytooff.Remembertoremovethekey
fromtheignitionswitch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileitis
unattended.
Alwaysremovetheignitionkeyandmovethe
motioncontrolleversoutwardtotheparkposition
whenleavingthemachineunattended,evenifjust
forafewminutes.
AdjustingtheHeightofCut
Height-of-cutiscontrolledbytheleverlocatedtotherightof
theoperatingposition(Figure20).
G015319
1
2
3
Figure20
1.Height-of-cutlever3.115mm(4.5inch),
Transportposition
2.Height-of-cutpositions
1.Pullupandinwardonthelevertomoveittothe
desiredcuttingposition.
2.Onceatthedesiredcuttingposition,slowlylowerthe
leveruntilitengagestheposition.
Thetransportpositionisthehighestheight-of-cutpositionor
cuttingheight115inch[4.5mm](Figure20).
AdjustingtheAnti-Scalp
Rollers
Wheneveryouchangetheheight-of-cut,itisrecommended
toadjusttheheightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssotherollersdonottouch
thegroundinnormal,atmowingareas.
1.Disengagethebladecontrolswitch(PTO),movethe
motioncontrolleverstotheneutrallockpositionand
settheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Adjusttheanti-scalprollerstooneofthefollowing
positions:
•Upperhole—usethispositionwiththemowerdeck
inthe63mm(2-1/2inch)andbelowheight-of-cut
positions(
Figure21).
•Lowerhole—usethispositionwiththemower
deckinthe76mm(3inch)andaboveheight-of-cut
positions(
Figure21).
19
g019929
1
2
3
4
5
Figure21
1.Anti-scalproller4.Upperhole—themower
deckinthe63mm
(2-1/2inch)andbelow
height-of-cutpositions
2.Lowerhole—themower
deckinthe76mm(3inch)
andaboveheight-of-cut
positions
5.Bolt
3.FlangeNut
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positiontheseat
whereyouhavethebestcontrolofthemachineandaremost
comfortable.
1.Raisetheseatandloosentheadjustmentboltsjust
enoughthatseatcanmove(Figure22).
G014477
1
Figure22
1.Adjustmentbolt
2.Movetheseattothedesiredpositionandtightenthe
bolts.
AdjustingtheMotionControl
Levers
AdjustingtheHeight
Themotioncontrolleverscanbeadjustedhigherorlowerfor
maximumoperatorcomfort.
1.Removethe2boltsholdingthecontrollevertothe
controlarmshaft(Figure23).
2.Movethecontrollevertothenextsetofholes.Secure
theleverwiththe2bolts(
Figure23).
4
1
2
G014970
3
Figure23
1.Controlarmshaft3.Slotted,upperhole
2.Controllever
4.Bolt
3.Repeattheadjustmentfortheoppositecontrollever.
AdjustingtheTilt
Themotioncontrolleverscanbetiltedforeoraftfor
maximumoperatorcomfort.
1.Loosentheupperboltholdingthecontrollevertothe
controlarmshaft.
2.Loosenthelowerboltjustenoughtopivotthecontrol
leverforeoraft(
Figure23).Tightenbothboltsto
securethecontrolinthenewposition.
3.Repeattheadjustmentfortheoppositecontrollever.
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.Never
towthemachinebecausedamagemayoccur.
Thismachinehasanelectricbrakemechanismandtopush
themachinetheignitionkeyneedstobeintheRunposition.
Thebatteryneedstobechargedandfunctioningforthe
electricbraketobedisengage.
ToPushtheMachine
1.Parkthemachineonalevelsurfaceanddisengagethe
bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtopark
position,stoptheengine,andwaitforallmovingparts
tostopbeforeleavingtheoperatingposition.
20
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Toro TimeCutter ZS 4200S Riding Mower User manual

TimeCutter ZS 4200S Riding Mower
Toro
Brand
Toro
Model
TimeCutter ZS 4200S Riding Mower
Category
Lawnmowers
Type
User manual
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