Toro GrandStand Mower, With 40in TURBO FORCE Cutting Unit User manual

GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Toro
Brand
Toro
Model
GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3376-396RevB
GrandStand
®
Mower
With36inor40inTURBOFORCE
®
Cutting
Unit
ModelNo.74534—SerialNo.313000001andUp
ModelNo.74536—SerialNo.313000001andUp
ModelNo.79534—SerialNo.313000001andUp
ModelNo.79536—SerialNo.313000001andUp
g020526
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3376-396*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g020527
1
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythefollowingwords:
•Dangersignalsanextremehazardthatwillcauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
•Warningsignalsahazardthatmaycauseseriousinjuryor
deathifyoudonotfollowtherecommendedprecautions.
•Cautionsignalsahazardthatmaycauseminoror
moderateinjuryifyoudonotfollowtherecommended
precautions.
Thismanualusestwootherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................5
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
ProductOverview.........................................................11
Controls...............................................................11
Specications........................................................12
Operation....................................................................13
AddingFuel...........................................................13
CheckingtheEngineOilLevel.................................14
BreakingInaNewMachine.....................................14
ThinkSafetyFirst...................................................14
OperatingtheParkingBrake....................................14
OperatingtheMowerBladeControlSwitch
(PTO)...............................................................15
OperatingtheThrottle............................................15
OperatingtheChoke...............................................15
OperatingtheIgnitionSwitch..................................16
UsingtheFuelShut-OffValve..................................16
StartingandStoppingtheEngine..............................16
TheSafetyInterlockSystem.....................................17
OperatingthePlatform...........................................18
DrivingForwardorBackward..................................19
StoppingtheMachine.............................................20
PushingtheMachinebyHand..................................20
TransportingMachines............................................21
LoadingMachines..................................................21
SideDischargingorMulchingtheGrass.....................22
AdjustingtheHeight-of-Cut....................................22
AdjustingtheFlowBafe........................................23
PositioningtheFlowBafe......................................23
UsingCounterweights.............................................24
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
PremaintenanceProcedures........................................26
RaisingtheMowerforAccess...................................26
ReleasetheCushionforRearAccess..........................27
Lubrication...............................................................28
HowtoGrease.......................................................28
LubricatingtheMachine..........................................28
GreasingtheFrontCasterPivots..............................28
LubricatetheCasterWheelHubs..............................29
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................30
ServicingtheSparkPlug..........................................33
FuelSystemMaintenance...........................................34
DrainingtheFuelTank...........................................34
ServicingtheFuelFilter...........................................35
ElectricalSystemMaintenance....................................35
ServicingtheBattery...............................................35
ServicingtheFuses.................................................37
DriveSystemMaintenance.........................................37
AdjustingtheTracking...........................................37
CheckingtheTirePressure......................................39
AdjustingtheCasterPivotBearing............................39
AdjustingtheElectricClutch....................................40
CoolingSystemMaintenance......................................40
CleaningtheAirIntakeScreen..................................40
CleaningtheCoolingSystem....................................40
BrakeMaintenance....................................................41
ServicingtheBrake.................................................41
BeltMaintenance......................................................42
CheckingtheBelts..................................................42
ReplacingtheMowerDeckBeltfor36in
Mowers.............................................................42
ReplacingtheMowerDeckBeltsfor40in
Mowers.............................................................42
ReplacingthePumpDriveBelt.................................43
ControlsSystemMaintenance.....................................44
AdjustingtheMotionControlHandle
Positions............................................................44
HydraulicSystemMaintenance....................................46
ServicingtheHydraulicSystem.................................46
MowerDeckMaintenance...........................................49
ServicingtheCuttingBlades.....................................49
LevelingtheMowerDeck........................................50
ReplacingtheGrassDeector..................................54
Cleaning...................................................................55
CleaningUndertheMower......................................55
WasteDisposal.......................................................55
Storage........................................................................55
CleaningandStorage..............................................55
Troubleshooting...........................................................57
Schematics...................................................................59
3
Safety
Note:Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmericanNationalStandards
Institutecerticationwillcausenoncomplianceofthis
machine.
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothesafety
alertsymbol
,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2004.
Training
•ReadtheOperator'sManualandothertrainingmaterial.
Iftheoperator(s)ormechanic(s)cannotreadEnglishitis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glassesandhearingprotection.Longhair,looseclothing
orjewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toysandwirewhichcan
bethrownbythemachine.
•Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling.Do
notsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthatoperator'spresencecontrols,safetyswitches
andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.
Operation
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Onlystartenginefrom
theoperator'sposition.
•Besureofyourfootingwhileusingthismachine,
especiallywhenbackingup.Walk,don'trun.Never
operateonwetgrass.Reducedfootingcouldcause
slipping.
•Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect
themachine'sstability.Usecautionwhileoperatingnear
drop-offs.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Neverraisedeckwiththebladesrunning.
•NeveroperatewiththePTOshield,orotherguardsnot
securelyinplace.Besureallinterlocksareattached,
adjustedproperly,andfunctioningproperly.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,disengagedrives,engageparking
brake(ifprovided),shutoffenginebeforeleavingthe
operator'spositionforanyreasonincludingemptyingthe
catchersoruncloggingthechute.
•Stopequipmentandinspectbladesafterstrikingobjects
orifanabnormalvibrationoccurs.Makenecessary
repairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunit.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Keeppetsandbystandersaway.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopbladesifnotmowing.
•Beawareofthemowerdischargedirectionanddonot
pointitatanyone.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
4
•Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Maintenanceandstorage
•Disengagedrives,setparkingbrake,stopengineand
removekeyordisconnectsparkplugwire.Waitforall
movementtostopbeforeadjusting,cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunit,drives,mufers,
andenginetohelppreventres.Cleanupoilorfuel
spillage.
•Letenginecoolbeforestoringanddonotstorenear
ame.
•Shutofffuelwhilestoringortransporting.Donotstore
fuelnearamesordrainindoors.
•Parkmachineonlevelground.Setparkingbrake.Never
allowuntrainedpersonneltoservicemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatteryorremovesparkplugwirebefore
makinganyrepairs.Disconnectthenegativeterminalrst
andthepositivelast.Reconnectthepositiverstand
negativelast.
•Usecarewhencheckingblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only
replaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow .
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrassor,
whenequippedwithagrassbagger,forcatchingcutgrass.
Anyuseforpurposesotherthanthesecouldprovedangerous
touserandbystanders.
GeneralOperation
•Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
•Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjustorservice.
•UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforeoperatingunderany
objectsanddonotcontactthem.
•Slowdownbeforemakingturnsanduseextracaution.
•Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
•Lookbehindanddownbeforebackinguptobesureofa
clearpath.Useextracarewhenoperationinreverse.
•Neverjerkthecontrols;useasteadymotion.
•Whenloadingorunloadingthemachine,useonefull
widthrampthatiswideenoughtoextendbeyondthe
widthofthemachine.
•Nevercarrypassengers.
•Nevercarrycansorequipmentonthemachine.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy
onaslope,donotmowit.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
•Watchforholes,rutsorbumps.Tallgrasscanhide
obstacles.
•Usecautionneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Useextracarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachine.
•Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Mowslopessidetoside.
•Donotmowslopesgreaterthan20degrees.
Service
•Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
•Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
•Nevertamperwithsafetydevices.Checksafetysystems
forproperoperationbeforeeachuse.
•Useonlygenuinereplacementpartstoensurethatoriginal
standardsaremaintained.
•Checkbrakeoperationfrequently.Adjustandserviceas
required.
5
SlopeIndicator
G01 1841
Figure2
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
106-5517
1.Warning–DoNottouchthehotsurface.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-2067
115-4186
1.Interval
2.PowerTake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
7
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
116-3267
116-3290
119-0185
119-0186
36inchMowerDeck
1.Beltrouting
8
119-0187
40inchMowerDeck
1.Beltrouting
119-0217
1.Warning—stoptheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.
119-1854
1.Adjustmentknobfortractiondrivespeed.
119-2317
1.Height-of-cut(inches)
121–6049
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—keephands
awayfrommovingparts.
2.Thrownobjecthazard,
mower—donotoperate
themowerwithguardsor
shieldsremoved.
117-0454
1.Tractioncontrol
3.Slow
5.Reverse
7.Operatorpresenceswitch
2.Fast4.Neutral
6.PowerTake-off
(PTO)—disengage
9
117–3626
1.Warning—readtheOperator'sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
andremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.
3.Thrownobjecthazard—keepdeectorinplace.
7.Warning—engagetheparkingbrakeandstoptheengine
beforeleavingthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
8.Slidingandlossofcontrolhazard—donotoperatethe
machineneardrop-offsorwater;keepasafedistancefrom
drop-offs.
0
0000
0000
0000
00
00
00
00
00
00
00
00
00
00
125–4679
1.Parkingbrake—disengaged5.Enginespeed
2.Parkingbrake—engaged
6.Slow
3.PTO—engaged7.Continuousvariablesetting
4.PTO—disengaged
8.Fast
10
ProductOverview
G020528
7
8
9
10
11
Figure3
1.Sidedischargechute7.Operatorcushion
2.Battery
8.Platform(downposition)
3.Engine9.Hydraulictank
4.Fueltank10.Mowerdeck
5.Controls
11.Frontcasterwheel
6.Motioncontrollevers
Controls
Becomefamiliarwithallthecontrols(Figure4)beforeyou
starttheengineandoperatethemachine.
1
7
2
8
3
9
4
10
5
11
6
G020529
Figure4
1.Fuelcap7.Hourmeter
2.Height-of-cutlever8.Choke
3.Bladecontrolswitch(PTO)
9.Ignitionswitch
4.Rightmotioncontrollever10.Fuelgauge
5.Leftmotioncontrollever
11.Throttlecontrol
6.Parkingbrakelever
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas
operated.Itoperateswhentheengineisrunning.Usethese
timesforschedulingregularmaintenance(Figure5).
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthetank
(Figure4).
SafetyInterlockIndicators
Theblacktrianglesymbolsonthehourmeterindicatewhich
interlockcomponentisinthecorrectposition(Figure5).
BatteryIndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew
seconds,thebatteryvoltagewillbedisplayedinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedon
andwhenthechargeisbelowthecorrectoperatinglevel
(
Figure5).
11
Figure5
1.Safetyinterlocksymbols
3.Hourmeter
2.Batterylight
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengagetheelectric
clutchtodrivethemowerbladeswiththerightsidemotion
controlleverinthecenter,un-lockedposition.Pullthe
switchuptoengagethebladesandrelease.Todisengagethe
blades,pushthebladecontrolswitch(PTO)downormove
orreleasetherightsidemotioncontrolleverintotheneutral
lockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhasthree
positions:Off,RunandStart.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
FuelShut-offValve
Closethefuelshut-offvalve(locatedbehindtheoperator
cushionontherighthandsideoffueltank)whentransporting
orstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
36inchmowers:
Widthwithdeectordown131.1cm(51.62inches)
Lengthwithplatformdown188cm(74inches)
Lengthwithplatformup155cm(61inches)
Height
121.9cm(48inches)
Weight
343kg(756lb)
40inchmowers:
Widthwithdeectordown141.6cm(55.75inches)
Lengthwithplatformdown177.8cm(70inches)
Lengthwithplatformup144.8cm(57inches)
Height
121.9cm(48inches)
Weight
350.6kg(773lb)
12
Operation
AddingFuel
•Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•Donotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoorsonlevelground,in
anopenarea,whentheengineiscold.Wipeup
anygasolinethatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsgasolineto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem(if
equipped).
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto
thegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
13
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe
tankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefueltankcap.
4.Fillthefueltanktothebottomofthellerneck.
Ensurethereisemptyspaceinthetanktoallowthe
gasolinetoexpand(
Figure6).
g020863
2
4
3
G012565
1
5
Figure6
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;refertoCheckingOilLevelin
EngineMaintenance.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsinthe
safetysection.Knowingthisinformationcouldhelpyouor
anybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feetand
headisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.Beforeeachuse,checktheparkingbrake
forproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit.Referto
ServicingtheBrake(page41).
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
14
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardtotheengagedposition
(Figure7).
Figure7
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pushtheparkingbrakeleverforward.
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedinconjunctionwith
therightsidemotioncontrollevertoengageanddisengage
themowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside
motioncontrollevertothecenter,un-lockedposition.
2.Pullthebladecontrolswitch(PTO)upandreleaseit
whileholdingdowntherightsidemotioncontrollever
inthecenter,un-lockedposition.
g012781
Figure8
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthemower
blades.
•Pushthebladecontrolswitch(PTO)downtotheoff
position.
g012782
Figure9
•Movethemotioncontrolleverstoneutralandmove
therightsidemotioncontrolleverintotheneutrallock
position.
g012895
Figure10
OperatingtheThrottle
ThethrottlecontrolisvariablebetweenFastandSlow
positions(Figure11).
Alwaysusethefastpositionwhenturningonthemowerdeck
withthebladecontrolswitch(PTO).
G008946
Figure11
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
2.Pulluponthechokeknobtoengagethechokebefore
usingtheignitionswitch(
Figure12).
3.Pushdownonthechoketodisengagethechokeafter
theenginehasstarted(Figure12).
15
G008959
1
2
Figure12
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition(Figure13).
Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure13
2.Turntheignitionkeytothestoppositiontostopthe
engine.
UsingtheFuelShut-OffValve
Thefuelshut-offvalveislocatedbehindtherightsideofthe
operatorcushion.
Closethefuelshut-offvalvefortransport,maintenance,and
storage(Figure14).
Ensurethefuelshut-offvalveisopenwhenstartingthe
engine.
g020864
G008948
1
2
Figure14
1.On2.Off
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotioncontrollevertoneutrallocked
position.
4.Settheparkingbrake;refertoSettingtheParking
Brake.
5.Movethebladecontrolswitch(PTO)totheOff
position.
6.MovethethrottlelevermidwaybetweentheSlowand
Fastpositions.
Note:Awarmorhotenginemaynotrequirechoking.
16
Figure15
7.TurntheignitionkeytotheStartposition(Figure13).
Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure16
1.Off3.Start
2.Run
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds
beforeturningtheignitionswitchoff.
Figure17
Important:Makesurefuelshutoffvalveisclosedbefore
transportingorstoringthemachine,asfuelleakagemay
occur.Beforestoringthemachine,pullwireoffspark
plug(s)topreventpossibilityofaccidentalstarting.
TheSafetyInterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthemower
bladesfromrotatingunless:
•Therightsidemotioncontrolleverismovedtothe
center,un-lockedposition.
•Thebladecontrolswitch(PTO)ispulledon.
17
Thesafetyinterlocksystemisdesignedtostopthemower
bladesifyoumoveorreleasetherightsidemotioncontrol
leverintotheneutrallockposition.
Thehourmeterhassymbolstonotifytheuserwhenthe
interlockcomponentisinthecorrectposition.Whenthe
componentisinthecorrectposition,atrianglewilllight
upinthecorrespondingsquare.
Figure18
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethemachine
eachtime.
Note:Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Starttheengine;refertoStartingandStoppingthe
Engine.
2.Settheparkingbrake.
3.Movetherightsidemotioncontrollevertothecenter,
un-lockedposition.Thebladesshouldnotrotate.
4.Movethemotioncontrolleversforward.Theengine
shouldkill.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotioncontrollevertothecenter,
un-lockedposition.
7.Continueholdingtherightsidemotioncontrolleverin
thecenter,un-lockedpositionandpullupontheblade
controlswitch(PTO)andrelease.Theclutchshould
engageandthemowerbladesbeginrotating.
8.Moveorreleasetherightsidemotioncontrolleverinto
theneutrallockposition.Thebladesshouldstop
rotatingandtheenginecontinuestorun.
9.Pushthebladecontrolswitchdownandmovethe
rightsidemotioncontrollevertothecenter,un-locked
position.
10.Continueholdingtherightsidemotioncontrolleverin
thecenter,un-lockedpositionandpullupontheblade
controlswitch(PTO)andrelease.Theclutchshould
engageandthemowerbladesbeginrotating.
11.Pushthebladecontrolswitch(PTO)downtotheoff
position.Thebladesshouldstoprotating.
12.Withtheenginerunning,pullupthebladecontrol
switch(PTO)andreleasewithoutholdingrightside
motioncontrollevertothecenter,un-lockedposition.
Thebladesshouldnotrotate.
WARNING
Theoperatorplatformisheavyandmaycause
injurywhenloweringandraisingtheoperator
platform.Theplatformmaysuddenlydropifnot
supportedwhenthelatchpinispulledout.
•Donotputhandsorngersintheplatform
pivotareawhenloweringorraisingtheoperator
platform.
•Makesuretheplatformissupportedwhenthe
latchpinispulledout.
•Makesurethelatchsecurestheplatformwhen
foldingitintheupposition.Pushittightagainst
thecushionforthelatchpintolockintoplace.
•Keepbystandersawaywhenraisingorlowering
theplatform.
OperatingthePlatform
Themachinecanbeusedwiththeplatformintheupordown
position.Itistheoperator'spreferenceonwhichposition
touse.
OperatingtheMachinewiththe
PlatformUp
Operatingthemachinewiththeplatformupisrecommended
when:
•Mowingneardrop-off's
•Mowingsmallareaswherethemachineistoolong
•Areaswithlowoverhangingbranchesorobstacles
•Loadingthemachinefortransport
•Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformupsothe
latchpinlocksitintoplace.Pushtheplatformtightagainst
thecushionforthelatchpintolockintoplace.
18
OperatingtheMachinewiththe
PlatformDown
Operatingthemachinewiththeplatformdownis
recommendedwhen:
•Mowingmostareas
•Drivingacrossslopes
•Drivingdownslopes
Tolowertheplatform,pushtheplatformforwardagainstthe
cushiontoreleasepressureonthelatchpinandthenpullthe
knoboutandlowertheplatform.Makesuretoholdonto
theplatformwhenreleasingthelatch.
g020804
Figure19
1.Platformup
3.Pulltheknobouttorelease
theplatform
2.Platformdown
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottlecontrolin
thefastpositionforbestperformance.Alwaysoperateinthe
fullthrottlepositionwhenmowing.
CAUTION
Thismachinecanspinveryrapidly.Theoperator
maylosecontrolofthemachineandcausepersonal
injuryordamagetothemachine.
Slowthemachinedownbeforemakingsharpturns.
DrivingForward
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrakeinOperation.
2.Togoforward,movetherightsidemotioncontrol
levertothecenter,un-lockedposition.
G020531
4
5
1
2
3
2 4
Figure20
1.Frontreferencebar
4.Rightcontrollever
2.Leftcontrollever
5.Rightcontrolleverinthe
neutrallockposition
3.Rearreferencebar
3.Slowlypushthemotioncontrolleversforward
(Figure21).
Note:Theenginewillkillifamotioncontrolleveris
movedwiththeparkingbrakeengaged.
Thefartheryoumovethemotioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleversbacktothe
neutralposition.
19
Figure21
DrivingBackward
1.Movetherightsidemotioncontrollevertothecenter,
un-lockedposition.
2.Slowlypullthemotioncontrolleversrearward
(Figure22).
Figure22
StoppingtheMachine
Tostopthemachine,movethemotioncontrolleversto
neutral,movetherightsidemotioncontrolleverintothe
neutrallockposition,disengagethepowertakeoff(PTO),
andturntheignitionkeytooff.
Settheparkingbrakewhenyouleavethemachine;referto
SettingtheParkingBrakeinOperation.Remembertoremove
thekeyfromtheignitionswitch.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
PushingtheMachinebyHand
Theby-passvalvesallowthemachinetobepushedbyhand
withouttheenginerunning.
Important:Alwayspushthemachinebyhand.Never
towthemachinebecausehydraulicdamagemayoccur.
ToPushtheMachine
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedpositionandsettheparkingbrake.
2.Lowerthemowerdecktothelowestheight-of-cut
(HOC).Thiswillallowaccesstothebypassvalves.
3.Opentheby-passvalveonbothpumpsbyturning
themcounterclockwise1to2turns.Thisallows
hydraulicuidtoby-passthepumpsandthewheels
toturn(Figure23).
Note:Rotatetheby-passvalvesamaximumof2turns
sothevalvedoesnotcomeoutofthebodycausing
uidtorunout.
20
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Toro GrandStand Mower, With 40in TURBO FORCE Cutting Unit User manual

GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Toro
Brand
Toro
Model
GrandStand Mower, With 40in TURBO FORCE Cutting Unit
Category
Lawnmowers
Type
User manual
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