FPI Energy U35 Owner's manual

Brand: FPI

Model: Energy U35

Category: Fireplaces

Type: Owner's manual

This manual is also suitable for

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

908-172d

WARNING:

Improper installation, adjustment, alteration, service or main

tenance can cause injury, property damage, or loss of life

Refer to this manual. For assistance or additional informatio

consult an authorized installer, service agency or the ga

supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours an

liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorize

installer, service agency or the gas supplier.

FOR YOUR SAFETY

What to do if you smell gas:

Do not try to light any appliance

Do not touch any electrical switch

do not use any phone in your build

ing.

Immediately call your gas supplie

from a neighbour's phone. Follow

the gas supplier's instructions.

If you cannot reach your gas sup

plier, call the fire department.

05/04/05

Tested by:

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

U35 Gas Insert

Owners & Installation Manual

MODELS: U35-NG Natural Gas U35-LP Propane

2 U35 FPI Direct Vent Gas Insert

FPI GAS FIREPLACE INSERT

TO THE NEW OWNER

Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.

The U35 Gas Insert has been designed to provide you with all the warmth and charm of a fireplace, at

the flick of a switch. The U35-NG and U35-LP have been approved by Warnock Hersey for both safety

and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and

security for many trouble free years to follow. Please take a moment now to acquaint yourself with these

instructions and the many features of your FPI Fireplace.

U35 FPI Direct Vent Gas Insert

TABLE OF CONTENTS

FPI GAS FIREPLACE INSERT

OPERATING INSTRUCTIONS

First Fire ....................................................................... 18

Operating Instructions......................................................... 18

Lighting Procedure .............................................................. 18

Shutdown Procedure........................................................... 18

Copy of Lighting Instruction Plate ....................................... 19

Automatic Convection Fan Operation ................................. 19

Normal Operating Sounds of Gas Appliances ................... 19

MAINTENANCE

Maintenance ....................................................................... 20

General Vent Maintenance .................................................. 20

Log Replacement................................................................ 20

Glass Gasket....................................................................... 20

Steel or Gold Plated Trim .................................................... 20

Door Glass ....................................................................... 21

Flush Glass Replacement .................................................. 21

Bay Glass Replacement ..................................................... 21

Fan Maintenance ................................................................. 21

Valve Removal..................................................................... 22

Valve Installation ................................................................. 23

REPLACEMENT PARTS LIST

Parts List ....................................................................... 24

WARRANTY

Warranty ....................................................................... 31

Page

Unit Dimensions ................................................................... 2

Safety Label ......................................................................... 4

INSTALLATION REQUIREMENTS

For Your Safety ...................................................................... 5

Gas Pressure Testing........................................................... 5

Specifications ........................................................................ 5

Installation into a Solid Fuel Burning

Fireplace or Factory Built Fireplace ............................... 5

General Safety Information.................................................... 5

Installation Checklist ............................................................. 6

Materials Required ................................................................ 6

Minimum Fireplace Dimensions .......................................... 6

Clearances to Combustibles................................................ 7

Combustible Mantel Clearances .......................................... 7

INSTALLATION

Gas Connection .................................................................... 8

Venting ......................................................................... 8

Flue Liner Installation............................................................ 8

Gas Pressure Test ................................................................ 9

SIT Valve Description ........................................................... 9

Gas Insert Aeration System .................................................. 9

Optional Brick Panel.............................................................. 9

Log Installation ................................................................... 10

Faceplate & Trim ................................................................. 10

Standard Flush Door ........................................................... 11

Optional Flush Trim............................................................. 11

Flush Louvers...................................................................... 11

Optional Bay Door ............................................................... 12

Optional Bay Trim ................................................................ 12

Bay Louvers ....................................................................... 12

Double Screen Door ........................................................... 12

Kensington Front ................................................................. 13

Full Screen Front ................................................................. 15

Wiring Diagram ................................................................... 17

Optional Remote Control .................................................... 17

Optional Wall Thermostat ................................................... 17

Final Check ....................................................................... 18

Page

4 U35 FPI Direct Vent Gas Insert

SAFETY LABEL

This is a copy of the labels that accompany

each U35 Gas Insert. We have printed a copy

of the contents here for your review. The

safety label is located on a plate inside the base

of the unit visible when the bottom louver is

opened.

NOTE: FPI units are constantly being im-

proved. Check the label on the unit and if

there is a difference, the label on the unit

is the correct one.

For the State of Massachusetts, installation

and repair must be done by a plumber or

gasfitter licensed in the Commonwealth of

Massachusetts.

For the State of Massachusetts, flexible

connectors shall not exceed 36 inches in

length.

For the State of Massachusetts, the appli-

ances individual manual shut-off must be a

t-handle type valve.

U35 FPI Direct Vent Gas Insert

IMPORTANT:

SAVE THESE

INSTRUCTIONS

The FPI Gas Fireplace must be installed in ac-

cordance with these instructions. Carefully read

all the instructions in this manual first. Consult

the building authority having jurisdiction to deter-

mine the need for a permit prior to starting the

installation.

NOTE: Failure to follow the instructions could

cause a malfunction of the heater which could

result in death, serious bodily injury, and/or

property damage. Failure to follow these in-

structions may also void your fire insurance

and/or warranty.

FOR YOUR SAFETY

This appliance requires air for proper combus-

tion. Always provide adequate combustion and

ventilation air. Follow instructions and informa-

tion in CAN/CGA B149 (in Canada) or the Nation-

al Fuel Gas Code ANSI Z223.1 (in the USA),

regarding requirements for combustion and ven-

tilation air.

GAS PRESSURE

TESTING

The appliance must be isolated from the gas

supply piping system by closing its individual

manual shut off valve during any pressure

testing of the gas supply piping system at test

pressures equal to or less than

1/2 psig. (3.45 kPa).

SPECIFICATIONS

At pressures over 1/2 psig, the pipe to the unit

must be disconnected.

Gas Input Capacity:

Natural Gas 35,000 Btu/h

Propane 35,000 Btu/h

Min. Input (Fan Off)

Natural Gas 17,500 Btu/h

Propane 17,500 Btu/h

Max. Output

Fan On Fan Off

Natural Gas 26,800 Btu/h 26,300 Btu/h

Propane 27,500 Btu/h 27,000 Btu/h

Fuels: Approved for use with both natural gas,

and propane. Approved as is for use at 0' to

4,500' (0-1370m).

Electrical: 120V A.C. system.

Circulation Fan: Variable speed, 127 CFM.

Log Set: Ceramic fibre, 3 per set.

Vent System: 3" co-linear aluminum flex.

INSTALLATION

The efficiency rating of the appliance is a

product thermal efficiency rating determined

under continuous operating conditions and

was determined independent of any installed

system.

INSTALLATION INTO A

SOLID FUEL BURNING

FIREPLACE OR

FACTORY BUILT

FIREPLACE

The U35 Gas Inserts have been tested and

approved to be vented into any masonry fire-

place or approved solid fuel burning factory

built fireplace that will allow the insert to phys-

ically fit into the firebox. Refer to page 6 for

minimum fireplace clearances.

If the factory built fireplace* height is too

low for your Insert, you may remove the

smoke baffle plate and damper from the

factory built fireplace as long as these

items are saved and are reinstalled in

the event that the Insert is removed.

NOTE: Any alterations made to the listed

solid fuel burning factory built fireplace

may void the listing of the fireplace.

*Check with your local inspector before com-

mencing with this installation.

BEFORE YOU START

Safe installation and operation of this appli-

ance requires common sense, however, we

are required by the Canadian Safety Stand-

ards and ANSI Standards to make you aware

of the following:

General Safety Information

1) The appliance installation must conform

with local codes or in the absence of

local codes, with CAN/CGA B149 (in

Canada) or the National Fuel Gas Code

ANSI Z223.1 in the U.S.A. This appliance

should be installed by a qualified gas

fitter technician only.

2) Installation and repair should be done

by a qualified service person.

3) The appliance should be inspected

before use and at least annually by a

professional service person. More

frequent cleaning may be required

due to excessive lint from carpeting,

bedding material, animal hair, etc. It is

imperative that control compartments,

burners and circulating air passage-

ways of the appliance be kept clean.

4) See general construction and assembly

instructions. This appliance may only be

installed in a vented, noncombustible fire-

place.

5) This appliance is Listed for bedroom instal-

lations when used with a Listed Millivolt

Thermostat. Some areas may have further

requirements, check local codes before

installation.

6) Always connect this insert to a vent system

venting to the outside of the building enve-

lope. Never vent to another room or inside

a building. Make sure that the vent is prop-

erly sized and is of adequate height to

provide the proper draft.

7) Inspect the venting system annually for

blockage and any signs of deterioration.

8) Any glass removed for servicing must be

replaced prior to operating the appliance.

9) WARNING: Failure to position the parts

in accordance with the diagrams in

this manual or failure to use only parts

specifically approved with this appli-

ance may result in property damage or

personal injury.

10)To prevent injury, do not allow anyone who

is unfamiliar with the operation to use the

fireplace.

11)Due to high temperatures, the appliance

should be located out of high traffic areas

and away from furniture and draperies.

Children and adults should be alerted to the

hazards of high surface temperatures, es-

pecially the fireplace glass and gold trims,

and should stay away to avoid burns or

clothing ignition. Young children should be

carefully supervised when they are in the

same room as the appliance. Clothing or

other flammable material should not be placed

on or near the appliance.

Emissions from burning wood or gas could

contain chemicals known to the State of

California to cause cancer, birth defects or

other reproductive harm.

6 U35 FPI Direct Vent Gas Insert

MATERIALS

REQUIRED

No electrical power supply is required for the

gas control to operate. A 120 Volt AC power

cord is hooked up to the fan. Plug the 3 wire

cord into a suitable receptacle. Do not cut the

ground terminal off under any circum-

stances. When connected with 120 volts, the

appliance must be electrically grounded in

accordance with local codes, current version

of the Canadian Electrical Code CSA C22.1 (in

Canada) or in the absence of local codes, with

the National Electrical Code ANSI/NFPA 70.

NOTE: This unit is equipped with a

heat sensor thermodisc which will pre-

vent the blower from operating until the

unit reaches the correct temperature.

INSTALLATION

CHECKLIST

Before installing vent system ensure that the

damper plate is open and secure to prevent the

damper plate from falling down and crushing

the liner.

The FPI Gas Insert is installed as listed below.

1) Check all clearances to combustibles, see

page 7.

2) Make the gas connection. See page 8.

3) Install the 3" flue liner to the sliding connec-

tor plate. See page 8.

4) Slide the unit half way into the fireplace.

5) Pull the vent connector plate through the

tapered brackets and fasten to the front

plate. See page 8.

6) Slide the unit fully into the fireplace.

7) Test gas pressure, page 9. Check aeration

system, page 9.

8) Install the optional brick panels. See page

9) Install the log set. See page 10.

10)Assemble and install the faceplate and trim.

See page 10.

11)Install the glass front (flush or bay). See

pages 11 & 12.

12)Install both louvers (flush or bay). See

pages 11 & 12.

13)Install optional double screen door. See

page 12.

14)Install optional remote control or wall ther-

mostat, pages 17 & 18.

15)Final check: Before leaving this unit with

the customer, the installer must ensure that

the appliance is firing correctly. This in-

cludes:

a) Clocking the appliance to ensure the

correct firing rate.

b) Adjusting the primary air, if required,

to ensure that the flame does not

carbon. See page 9.

c) Ensuring that the appliance is vent-

ing correctly.

MINIMUM FIREPLACE

DIMENSIONS

The minimum fireplace clearances & dimen-

sionsfor the FPI gas fireplace insert are shown

in the following diagrams:

WARNING:

Electrical Grounding Instructions

This appliance is equipped with a

three pronged (grounding) plug for

your protection against shock haz-

ard and should be plugged directly

into a properly grounded three-

prong receptacle. Do not cut or

remove the grounding prong from

this plug.

Note: If you are installing the Molded Faceplate,

the minimum fireplace dimensions are as fol-

lows:

Width (at front): 34-1/2" (876mm)

Depth: 18" (457mm)

Height: 26-3/4" (679mm)

U35 FPI Direct Vent Gas Insert

MINIMUM CLEARANCES TO COMBUSTIBLES

From Unit

Sides A 8" / 203 mm

Ceiling B 34" / 834 mm

From Standard Surround

31-1/8" x 44-1/8" (791mm x 1121mm)

Sides D 1-15/16" / 49 mm

Ceiling E 28-7/8" / 733 mm

Max. Mantel Depth G 12" / 305 mm

Hearth Height H 0" / 0 mm

Hearth Depth I 16" / 405 mm

Hearth Width J 44" / 1118 mm

Min. Alcove Width K 48" / 1220 mm

Max. Alcove Depth L 36" / 915 mm

REGENCY BAY & FLUSH

COMBUSTIBLE MANTEL CLEARANCES

KENSINGTON FRONT

COMBUSTIBLE MANTEL CLEARANCES

Mantel can be installed anywhere in shaded area or higher using the above scale.

Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.

Because of the extreme heat this fireplace emits, the mantel clearances are critical.

Combustible mantel clearances from top of unit are shown in the above diagrams.

Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-

combustible board.

INSTALLATION

8 U35 FPI Direct Vent Gas Insert

GAS CONNECTION

GAS CONNECTION WARNING:

Only persons licensed to work

with gas piping may make the

necessary gas connections to

this appliance.

1) If the appliance is to be installed into an

existing chimney system, thoroughly clean

the masonry or factory built fireplace.

2) The appliance is provided with an opening

on the left hand side of the control compart-

ment. A 3/8" NPT gas supply pipe must be

brought near this inlet hole.

In areas of consistently high winds, we recom-

mend using the Simpson Dura-Vent System

(923GK adapter and 991 high-wind cap).

The Air Intake pipe must be attached to the inlet

air collar of the termination cap.

INSTALLATION

3) Locate the center point where the vent will

pass through the chimney above the appli-

ance. Move the appliance into the exact

location where it is to be installed. Ensure

that the Insert is level.

FLUE LINER

INSTALLATION

1) Cut the flex liner as required.

2) Mark the end of one liner to indicate

Inlet.

3) Connect the other end of the above liner to

the inlet side of the termination adaptor,

seal connection with high temperature sil-

icone. Secure with gear clamp.

4) Connect the 2nd liner to the exhaust side of

the adaptor, seal connection with high

temperature silicone. Secure with gear

clamp.

VENTING

THE APPLIANCE MUST NOT BE

CONNECTED TO A CHIMNEY FLUE

SERVING A SEPARATE SOLID FUEL

BURNING APPLIANCE.

This appliance is designed to be attached to

two 3" (76mm) co-linear aluminium flex running

the full length of the chimney. The flue length

must be a minimum length of 8 ' (2.44m) and a

maximum of 35' (10.7m). See chart below for

minimum distances from roof. Periodically check

that the vent is unrestricted.

Masonry chimneys may take various contours

which the flexible liner will accommodate. How-

ever, keep the flexible liner as straight as

possible, avoid unnecessary bending.

Part # Description

948-305 3" Flex - 35 ft.

946-529 Co-linear DV Vertical

Termination Cap

Alternate Approved Caps

980 Vertical Termination Cap

991 High Wind Cap

923GK 3" Co-linear Adaptor with flashing

5) Install flashing.

6) Insert both liners into chimney, passing

through the damper opening.

7) Install termination cap.

8) Connect the marked end of the liner to the

inlet collar of the vent connector plate

marked with an "I", seal connection with

high temperature silicone. Secure with gear

clamp.

9) Connect the 2nd liner to the exhaust collar

marked with an "E", seal connection with

high temperature silicone. Secure with gear

clamp.

NOTE: 1) Final gas connection should be

made after unit is in place to avoid

damage to line when pushing the unit

into position.

2) Mill-pac may be used instead of

high temperature silicone and screws

may be used instead of gear clamps

at connections of liner to inlet and vent

collars.

U35 FPI Direct Vent Gas Insert

OPTIONAL

BRICK PANEL

1) Unwrap the brick pattern panels from the

protective wrapping.

2) Remove the glass front if it is already

installed (see manual).

3) Put the rear brick panel flat against the back

of the unit.

4) Before installing the side brick panels,

loosen the screws for the brick tabs enough

so that you can slide the brick tabs on to the

screws easily but that the tabs are secure.

For the location of the side brick tab screws

see diagram 1.

Diagram 1

Diagram 2

GAS PIPE

PRESSURE TESTING

The appliance must be isolated from the gas

supply piping system by closing its individual

manual shut-off valve during any pressure

testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig.

(3.45 kPa). Disconnect piping from valve at

pressures over 1/2 psig.

The manifold pressure is controlled by a regu-

lator built into the gas control, and should be

checked at the pressure test point.

Note: To properly check gas pressure,

both inlet and manifold pressures

should be checked using the valve

pressure ports on the valve.

1) Make sure the valve is in the "OFF" position.

2) Loosen the "IN" and/or "OUT" pressure

tap(s), turning counterclockwise with a 1/

8" wide flat screwdriver.

3) Attach manometer to "IN" and/or "OUT"

pressure tap(s) using a 5/16" ID hose.

4) Light the pilot and turn the valve to "ON"

position.

5) The pressure check should be carried out

with the unit burning and the setting should

be within the limits specified on the safety

label.

6) When finished reading manometer, turn off

the gas valve, disconnect the hose and

tighten the screw (clockwise) with a 1/8"

flat screwdriver.

Note: Screw should be

snug, but do not over tighten.

INSTALLATION

GAS INSERT

AERATION SYSTEM

The air shutter can be adjusted by moving the

adjusting wire up or down. The wire is ac-

cessed through the bottom louver opening.

Open the air shutter for a blue flame or close

for a yellower flame. The burner aeration is

factory set but may need adjusting due to either

the local gas supply or altitude.

Minimum Air Shutter Opening:

1/8" Natural Gas

1/4" Propane

SIT Valve Description

1) Gas cock knob

2) Manual high/low adjustment

3) Pilot Adjustment

4) Thermocouple Connection - option

5) Outlet Pressure Tap

6) Inlet Pressure Tap

7) Pilot Outlet

8) Main Gas Outlet

9) Alternative TC Connection Point

CAUTION: Carbon will be produced if air

shutter is closed too much.

Note: Any damage due to carboning re-

sulting from improperly setting

the aeration controls is NOT cov-

ered under warranty.

Note: Aeration Adjustment should only

be performed by an authorized FPI

Installer at the time of installation

or service.

5) Remove the brick tabs and slide the side

brick panels into position. Install the brick

tabs. See diagrams 1 and 2.

10 U35 FPI Direct Vent Gas Insert

Rear View: Trim Assembly

Diagram 2

Rear View: Faceplate Assembly

Diagram 1

FACEPLATE & TRIM

INSTALLATION

1) Lay the faceplate panels flat, face down on

something soft so they don't scratch.

2) Take the top faceplate and align the holes in

it with the holes in the side panels. Using the

screws provided, attach from the top of the

panel (the holes in the top panel are slightly

larger than the holes in the side panel to

facilitate easier installation). Diagram 1.

Hint: Don't tighten the screws down com-

pletely at this point, continue on with

steps 3 and 4 and do a trial fit to the unit. Make

any necessary adjustments and when it fits

properly then tighten down the screws.

3) Using the connectors provided, join the left

side trim (with the ON/OFF switch) to the top

trim. Diagram 2. Connect the right side trim

to the top trim.

4) Place the trim on the assembled faceplate

panels, aligning the wire connections from

the switches with the notch on the left side

panel.

5) Connect the fan switch wires by taking the

black and red wires with the male ends (in

the grey harness) and connect them with

the wire connectors from the fan speed

control.

6) Connect the ON/OFF switch wires by tak-

ing the black and red wires with the female

ends and connect them to the ON/OFF

switch.

7) Tuck the wires into the faceplate to keep

them away from the insert using the clip

provided. Attach the clip to the rear of the

faceplate to ensure that the wires do not

touch the side of the unit.

Diagram 3.

8) The power cord should be run behind the

faceplate panel.

INSTALLATION

3) Sprinkle the vermiculite and ember combi-

nation on the sides of the firebox base.

4) Place the front logs in the unit, aligning the

holes on the underside of the logs with the

log support pins in the front of the unit.

Carefully push the logs down onto the pins.

(Hint: Install the front right side first.)

LOG INSTALLATION

WARNING: Dangerous operating condi-

tions may occur if these logs are not

positioned in their correct certified loca-

tions. Read the following instructions

carefully and refer to the attached dia-

gram.

1) Remove the logs from the box and carefully

unwrap them. The logs are fragile, handle

with care. Do not force into position.

2) Place the rear log on the rear log support in

the back of the unit with the flat side of the

log facing the back of the unit. Carefully

push the log down onto the pins.

5) Test for pilot ignition.

6) Install the door and louvers.

NOTE: There are NO Rockwool or Large

Ember pieces used on the U35 Log

Set.

U35 FPI Direct Vent Gas Insert

Diagram 4

Diagram 5

Diagram 3

INSTALLATION

9) Attach the brass trim to the faceplate by

drilling a 1/8" hole through into the faceplate

using the hole in the trim as a guide. Fasten

the trim to the faceplate panels using the

plated screws. Diagram 4.

10)Attach the faceplate panels to the insert

body using the 4 remaining black screws.

Diagram 5.

11)Push the FPI logo plate into the two holes in

the bottom left corner of the faceplate.

Diagram 1

Use the hook to pull the spring out until you can

put the hook into the slot on the bottom door

bracket. Repeat for 2nd spring. See diagram 3.

Diagram 3

Diagram 2

STANDARD

FLUSH DOOR

The standard flush door comes with a

black frame. To install the frame, simply hook

the top door flange onto the top of the unit and

swing the door towards the unit, diagram 1. Be

careful that the

glass gasket does

not roll up; there

must be a gap be-

tween the gasket

and the door lip to

ensure that the

door sits securely

on the unit. Dia-

gram 2.

To remove the flush door, reverse the above

steps.

NOTE: The chain must rest on TOP of the gas

inlet pipe

never under it.

OPTIONAL FLUSH

TRIM

Attach 2 round magnets to the back of the top

trim piece and the other 2 to the bottom trim

piece, then attach trim to the top and bottom of

Flush door.

FLUSH LOUVERS

1) The top louver is held in place by friction fit,

if the louver needs to be adjusted; bend the

bracket out as shown in the diagram.

2) Install the Spring Hinges on the left and right

side of the bottom of the Firebox using 2

screws per hinge.

3) Place the Bottom Louver near the hinge. Flip

hinge over the Bottom Louver and secure

using 3 screws.

Bottom Louver

Hinge

Location

12 U35 FPI Direct Vent Gas Insert

INSTALLATION

BAY LOUVERS

1) Install top louver by sliding the two brack-

et clips into the brackets located on top of

the bay door. See below. The fitted louver

leaves a small gap between faceplate

bottom and louver top.

Diagram 4

OPTIONAL BAY DOOR

The Bay louvers MUST be used

with the Bay glass option.

The optional Bay door is an overlay on the

flush front. The standard flush door and glass

must remain on the unit. Hook the top of the bay

door over the flush door flange and swing the

bottom against the bottom flange of the flush

door. Press down on the Bay Bottom bracket

and push in until it clips behind the bottom of the

flush front.

Slide the valve extension knobs onto the valve

knobs. Match each extension knob with the

corresponding valve knob. Extension knobs

are for Bay Front installations only.

Diagram 3

Extension knobs

for Bay Front only.

OPTIONAL BAY TRIM

Attach 4 supplied magnets each to the back of

the top and bottom trim pieces, and attach trim

to the top and bottom of Bay door. See diagrams

3 and 4.

Removing Bay Door

To remove only the Bay Door - use a screw-

driver to unclip the Bay Bottom bracket from the

flush door and then swing up and unhook from

the top flush door flange.

To remove the Bay Door & the Flush Front

together, pull the hook from the slot in the

bottom door bracket under the unit (see Stand-

ard Flush Door instructions above). Then pull

the Bay Door and Flush door out and lift off of

the flange at the top of the unit.

Note: If any maintenance etc. must be

done in the firebox, first remove

the Bay louvers and door.

2) Install bottom louver by sliding the two

bracket clips into the brackets located un-

derneath the bay door. Secure with 1 screw

into each Bottom Louver Mounting Bracket

as per diagram below. Use the bottom hole

in the bracket.

DOUBLE SCREEN

DOOR

1) Pull out the top louver.

2) Center the screen door and hook over the

flush door.

Clip locations

Clip installed on right side.

3) Open the screen door(s) and secure the

screen door to the flush door front with 2

clips on the bottom left and right side.

3) Slide the valve extension knobs onto the

valve knobs. Match the correct ext. knob

with the valve knob.

U35 FPI Direct Vent Gas Insert

THE KENSINGTON FRONT INSTALLATION

INSTALLATION

IMPORTANT: Please use the gloves provided when handling the Kensington Front to avoid fingerprints.

3) Slide the Tabs on the Blanking Plate into the slots located on Front

and secure using 2 screws.

Kensington

Front

Blanking Plate Tabs

1) Place the Kensington Front up against the unit , but do not secure.

Make the following wire connections:

Connect the fan switch wires by taking the black and red wires with

the male ends (in the grey harness) and connect them with the wire

connectors from the fan speed control.

Connect the ON/OFF switch wires by taking the black and red wires

with the female ends and connect them to the ON/OFF switch.

Tuck the wires into the faceplate to keep them away from the insert

using the clip provided. Attach the clip to the rear of the faceplate

to ensure that the wires do not touch the side of the unit.

The power cord should be run behind the faceplate panel.

Kensington

Front

Left Side Shown

2) Mount the Kensington Front onto the firebox by securing in place

using 4 screws, 2 per side.

Screws

Blanking

Plate

Screw Screw

14 U35 FPI Direct Vent Gas Insert

THE KENSINGTON FRONT

3-Panel Door Installation:2-Panel Door Installation:

Sub-Frame

1) Install the Sub-Frame by hooking the top flange onto the top of the

Glass Door and swing the Sub-Frame towards the unit. Pull out the

hooks which already secure the Glass Door and place them thru the

holes in the bottom of the Sub-Frame to secure both the Glass Door

and Sub-Frame in place together.

Glass Door

Hook

Sub-Frame

2) Mount the 2-panel Door Frame to the flange on Sub-Frame, ensuring

to line up holes. Secure using the 6 screws provided.

3) Hook the Left Side Screen Door to the Door Frame by placing the door

hinges (top & bottom) over the pins on the Door Frame. Repeat for

Right Side Screen Door.

Note: It will be easier to put the Screen Door in place by starting with

the bottom hinge.

Left Side Door

Pin on Door Frame

Note: If you find that the Left or Right Side Screen Door is lower then

the other, use the spacer provided to help align the Doors.

The spacer is to be placed over the bottom pin before installing the

Screen Door.

Sub-Frame

1) Install the Sub-Frame by hooking the top flange onto the top of the

Glass Door and swing the Sub-Frame towards the unit. Pull out the

hooks which already secure the Glass Door and place them thru the

holes in the bottom of the Sub-Frame to secure both the Glass Door

and Sub-Frame in place together.

Glass Door

Hook

Sub-Frame

2) Mount the 3-panel Screen Door / Frame Assembly to the flange on

Sub-Frame, ensuring to line-up holes. Secure using the 4 screws

provided.

INSTALLATION

U35 FPI Direct Vent Gas Insert

FULL SCREEN FRONT

INSTALLATION

1) Hold the full screen faceplate up against the unit in order to make the

following wire connections.

Pull the ON/OFF connector wires thru the box and connect them to

the switch.

Connect the fan switch wires with the wire connectors from the

fan speed control. Place clips over wires and tuck into side trim.

2) Lift the unit up slightly and push down on the corners of the Bottom

Trim Bracket and slide under unit.

3) Completely secure faceplate to the unit by securing 4 screws to the

Left and Right Side Trim.

Bottom Trim

Bracket

Push in Corners

4) Secure the Top Frame by sliding it on the screws at the top of the

full screen door. It is held in place by magnets.

Top Frame

Screw

16 U35 FPI Direct Vent Gas Insert

INSTALLATION

6) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and

secure with 3 screws each.

Bottom Frame

Hinge Location

5) Install Spring Hinges to the Left and Right Side of the bottom of the

firebox using 2 screws per hinge.

7) Install the Left and Right Side Screen Doors by placing over top of the

hinges on the faceplate.

Hold the door at a 45 degree angle to avoid scratching the faceplate.

Hinge

Screen Door

8) Close screen doors.

U35 FPI Direct Vent Gas Insert

Gas

Piezo

Ignitor

Thermocouple

Brown

Black

Red

White

Thermocouple IN

Pilot

Assembly

Thermostat

(Optional)

(Millivolt)

Remote

Receiver

(Optional)

(Millivolt)

Remote Transmitter

(Optional)

"S.I.T" Valve

ONOFF

Regency

Burner

OFF

Ground

Neutral

Live

Black

Red

Minimum Convection

Air Temp. Switch

ON OFF

Rotary Speed

Control

120V AC

60 Hz

Green

Ground

Fan

Gas Pilot

Thermopile

Thermocouple

Electrode

Lockwasher

Fan

ground

Power

cord

ground

wire

Star

washer

Nut

#8 Ground Lug

Star

washer

WIRING DIAGRAM

INSTALLATION

CAUTION: Label all wires prior to

disconnection when servicing con-

trols. Wiring errors can cause im-

proper and dangerous operation.

This heater does not require a 120V A.C.

supply for operation. However, a 120V A.C.

power supply is needed for the fan/blower

operation.

WARNING: Electrical Grounding Instructions

This appliance is equipped with a three pronged (ground-

ing) plug for your protection against shock hazard and

should be plugged directly into a properly grounded

three-prong receptacle. Do not cut or remove the

grounding prong from this plug.

Caution: Ensure that

the wires do not touch

any hot surfaces and

are away from sharp

edges.

Use the FPI Remote Control Kit approved for this

unit. Use of other systems may void your

warranty.

The remote control kit comes with a hand held

transmitter, a receiver and a wall mounting

plate.

1) Choose a convenient location on the wall to

install the receiver and the receptacle box

(protection from extreme heat is very impor-

tant). Run wires from the fireplace to that

location. Use Thermostat Wire Table.

2) Connect the wires as per the wiring dia-

grams below.

CAUTION

Do not connect the millivolt

remote control wires

to the 120V wires.

3) Install 3 AAA alkaline batteries in transmitter

and 4 AA alkaline batteries in the receiver.

Install the receiver and its cover in the wall.

Switch the remote receiver to "remote"

mode. The remote control is now ready for

operation.

OPTIONAL REMOTE CONTROL

OPTIONAL WALL

THERMOSTAT

A wall thermostat may be installed if desired,

follow the wiring diagram below. Note: the

wires are connected to the "TH" on the gas

valve. Use the table below to determine the

maximum wire length. FPI offers an optional

programmable thermostat but any 250-750

millivolt rated non-anticipator type thermostat

that is CSA, ULC or UL approved may be used.

It is recommended that the thermostat

be installed on an interior wall.

CAUTION

Do not connect the millivolt

wall thermostat wires

to the 120V wires.

18 U35 FPI Direct Vent Gas Insert

OPERATING INSTRUCTIONS

1) Turn burner OFF using "ON/OFF" switch.

2) Turn gas control knob so indicator points to

"OFF" position and allow 5 minutes for any

gas in the combustion chamber to escape.

3) Turn gas control knob counterclockwise

so indicator points to the "PILOT" position.

Depress the gas control knob fully. De-

press the ignitor button several times until

the pilot lights. After approximately one

minute, release the gas control knob. The

pilot flame should continue to burn. If the

pilot does not remain lit, repeat operation

allowing a longer period before releasing

gas control knob.

4) When the pilot stays lit, turn the gas knob

further counterclockwise to the "ON" posi-

tion.

5) Use the wall switch, thermostat or remote

control to turn on the unit.

6) Rotate the flame height regulator to adjust

the flame height higher or lower.

SHUTDOWN

PROCEDURE

1) Use the wall switch, thermostat or remote

control to turn off the main burner.

2) Turn the main gas control clockwise to the

"OFF" position to turn off the pilot.

3) Turn off all electric power to appliance if

service is to be performed.

FIRST FIRE

The first fire in your stove is part of the paint

curing process. To ensure that the paint is

properly cured, it is recommended that you

burn your fireplace for at least four (4) hours

the first time you use it with the fan on. When

first operated, the unit will release an odour

caused by the curing of the paint, the burning

off of any oils remaining from manufacturing.

Smoke detectors in the house may go off at this

time. Open a few windows to ventilate the room

for a couple of hours.

The glass panel may require cleaning

after the unit has cooled down.

DO NOT ATTEMPT TO CLEAN THE

GLASS WHILE IT IS HOT.

Note: When the glass is cold and the

appliance is lit, it may cause con-

densation and fog the glass. This

condensation is normal and will

disappear in a few minutes as the

glass heats up.

DO NOT BURN THE APPLIANCE

WITHOUT THE GLASS FRONT IN

PLACE.

OPERATING

INSTRUCTIONS

1) Read and understand these instructions

before operating this appliance.

2) Check to see that all wiring is correct and

enclosed to prevent possible shock.

3) Check to ensure there are no gas leaks.

4) Make sure the glass in the door frame is

properly positioned. Never operate the ap-

pliance with the glass removed.

5) Verify that the venting and cap are unob-

structed.

6) Ensure that the brick panels, if used, are

installed.

7) Verify log placement. If the pilot cannot be

seen when lighting the unit, the logs have

been incorrectly positioned.

8) The unit should never be turned off, and on

again without a minimum of a 60 second

wait.

LIGHTING

PROCEDURE

IMPORTANT: Gas cock knob cannot be

turned from "PILOT" to "OFF" unless it is

partially depressed.

14 GA.

16 GA.

18 GA.

20 GA.

22 GA.

50 Ft.

32 Ft.

20 Ft.

12 Ft.

9 Ft.

Recommended Maximum Lead Length

(Two-Wire) When Using Wall

Thermostat (CP-2 System)

Wire Size Max. Length

Thermostat Wire Table

FINAL CHECK

Before leaving this unit with the customer, the

installer must ensure that the appliance is firing

correctly. This includes:

1) Clocking the appliance to ensure the correct

firing rate (rate noted on label) at 15 minutes.

2) If required, adjusting the primary air to en-

sure that the flame does not carbon. First

allow the unit to burn for 15 min. to stabilize.

3) Check for proper draft.

CAUTION

Any alteration to the product that

causes sooting or carboning that

results in damage to the exterior facia

is not the responsibility of

the manufacturer.

During the first few fires, a white film

may develop on the glass front as part

of the curing process. The glass should

be cleaned or the film will bake on and

become very difficult to remove. Use a

non-abrasive cleaner and NEVER clean

the glass while it is hot.

IMPORTANT

To ignite or reignite the pilot,

you must first release the

tension springs below the door.

Only when the pilot holds, without pressure

being applied to the control knob, reapply the

tension springs to the door. The unit must

not be operated with the tension springs

unattached.

U35 FPI Direct Vent Gas Insert

OPERATING INSTRUCTIONS

COPY OF LIGHTING INSTRUCTION PLATE

AUTOMATIC

CONVECTION

FAN OPERATION

The fan operates automatically, turn the knob on

the side of the faceplate to adjust to the desired

speed. The fan will turn on as the stove comes

up to operating temperature. After the unit has

been turned off and the unit cooled to below a

useful heat output range the fan will shut off

automatically.

NORMAL OPERATING

SOUNDS OF

GAS APPLIANCES

It is possible that you will hear some sounds

from your gas appliance. This is perfectly nor-

mal due to the fact that there are various gauges

and types of steel used within your appliance.

Listed below are some examples. All are nor-

mal operating sounds and should not be

considered as defects in your appliance.

Blower:

FPI gas appliances use high tech blowers to

push heated air farther into the room. It is not

unusual for the fan to make a "whirring" sound

when ON. This sound will increase or decrease

in volume depending on the speed setting of

your fan speed control.

Burner Tray:

The burner tray is positioned directly under the

burner tube(s) and logs and is made of a

different gauge material from the rest of the

firebox and body. Therefore, the varying thick-

nesses of steel will expand and contract at

slightly different rates which can cause "tick-

ing" and "cracking" sounds. You should also be

aware that as there are temperature changes

within the unit these sounds will likely re-occur.

Again, this is normal for steel fireboxes.

Blower Thermodisc:

When this thermally activated switch turns ON

it will create a small "clicking" sound. This is the

switch contacts closing and is normal.

Pilot Flame:

While the pilot flame is on it can make a very slight

"whisper" sound.

Gas Control Valve:

As the gas control valve turns ON and OFF, a

dull clicking sound may be audible, this is normal

operation of a gas regulator or valve.

Unit Body/Firebox:

Different types and thicknesses of steel will

expand and contract at different rates resulting

in some "cracking" and "ticking" sounds will be

heard throughout the cycling process.

TO TURN OFF GAS APPLIANCE

FOR YOUR SAFETY READ BEFORE LIGHTING

4)Push in control knob all the way and

hold in. Continually push and release

the black button on spark igniter until

pilot lights. Continue to hold the

control knob in for about 1/2 minute

after the pilot is lit. Release knob and

it will pop back up. Pilot should remain

lit. If it goes out, repeat steps 1) to 4).

If knob does not pop up when

released, stop and immediately call

your service technician or gas

supplier. If the pilot will not stay lit

after several tries, turn the gas control

knob to “OFF” and call your service

STOP! Read the safety information

above on this label.

1)Push in gas control knob slightly

and turn clockwise to “OFF”.

Knob cannot be turned from “PI-

LOT” to “OFF” unless knob is pushed

in slightly. Do not force.

2)Wait five (5) minutes to clear out any

gas. If you then smell gas STOP!

Follow step “B” in the Safety Infor-

mation above on this label. If you

don’t smell gas, go to the next step.

3)Turn knob on gas control counter-

clockwise to“PILOT”.

1) Push in the gas control knob slightly and turn clockwise to “OFF”. Do not force.

2) Turn off all electric power to the appliance if service is to be performed.

CAUTION: Hot while in operation. Do not touch. Severe Burns may result. Due

to high surface temperatures keep children, clothing and furniture, gasoline

and other liquids having flammable vapors away. Keep burner and control

compartment clean. See installation and operating instructions

accompanying appliance.

LIGHTING INSTRUCTIONS

technician or gas

supplier.

5)Turn gas control knob

counterclock-wise

to “ON”.

6) Use rocker switch to

operate main burner.

A)This appliance has a pilot which

must be lighted by hand. When

lighting the pilot, follow these

instructions exactly.

B)BEFORE LIGHTING smell all around

the appliance area for gas. Be sure

to smell next to the floor because

some gas is heavier than air and

will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance.

- Do not touch any electric switch, do

not use any phone in your building.

- Immediately call your gas supplier

from a neighbours phone. Follow

the gas supplier’s instructions.

- If you cannot reach your gas

supplier, call the fire department.

C)Use only your hand to push in or turn

the gas control knob. Never use tools.

If the knob will not push in or turn by

hand, don’t try to repair it, call a

qualified service technician. Force or

attempted repair may result in a fire

or explosion.

D)Do not use this appliance if any part

has been under water. Immediately

call a qualified service technician to

inspect the appliance and to replace

any part of the control system and any

gas control which has been under

water.

E) This appliance needs fresh air for

safe operation and must be installed

so there are provisions for adequate

combustion and ventilation air.

DO NOT REMOVE THIS INSTRUCTION PLATE

WARNING: If you do not follow these instructions exactly, a fire or

explosion may result causing property damage, personal injury or loss

of life. Improper installation, adjustment, alteration, service or maintenance

can cause injury or property damage. Refer to the owner’s information

manual provided with this appliance. For assistance or additional

information consult a qualified installer, service agency or gas supplier.

OFF

ELEMENT

THERMO-

ELECTRIQUE

VEILLEUSE

PILOT BURNER

THERMOPILE

908-017b

You may shut off the pilot during prolonged non use periods to conserve fuel.

This appliance must be installed in accordance with local codes, if any; if none, follow the

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation

Codes, CSA B149.1. (Australia: AG601, New Zealand: NZS 5261)

20 U35 FPI Direct Vent Gas Insert

MAINTENANCE

GENERAL VENT

MAINTENANCE

Conduct an inspection of the venting system

semi-annually. Recommended areas to inspect

as follows:

1) Check the Venting System for corrosion in

areas that are exposed to the elements.

These will appear as rust spots or streaks,

and in extreme cases, holes. These compo-

nents should be replaced immediately.

2) Remove the Termination Cap, and shine a

flashlight down the Vent. Remove any bird

nests, or other foreign material.

3) Check for evidences of excessive conden-

sation, such as water droplets forming in

the inner liner, and subsequently dripping

out the joints, Continuous condensation

can cause corrosion of caps, pipe, and

fittings. It may be caused by having exces-

sive lateral runs, too many elbows, and

exterior portions of the system being ex-

posed to cold weather.

4) Inspect joints, to verify that no pipe sections

or fittings have been disturbed, and conse-

quently loosened. Also check mechanical

supports such as Wall Straps, or plumbers'

tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs.

Turn off the gas valve and allow the unit to cool

before opening door to carefully remove the

logs. The pilot light generates enough heat to

burn someone. If for any reason a log should

need replacement, you must use the proper

replacement log. The position of these logs

must be as shown in the diagram under Log

Installation.

NOTE: Improper positioning of logs may create

carbon build-up and will alter the unit’s perform-

ance which is not covered under warranty.

GLASS GASKET

If the glass gasket requires replacement use

glass gasket (Part # 936-265) for the Bay Front

and a tadpole gasket for the Flush Front (Part

# 936-155).

STEEL OR GOLD TRIM

The steel or 24 carat gold plated finish on the trim

requires little maintenance, and need only be

cleaned with a damp cloth. DO NOT use abra-

sive materials or chemical cleaners, as they

may harm the finish and void the warranty.

Top View of pilot flame

Incorrect flame pattern will have small, proba-

bly yellow flames, not coming into proper

contact with the rear of the burner or thermo-

pile.

6) Each time the appliance is lit, it may cause

condensation and fog the glass. This

condensation and fog is normal and will

disappear in a few minutes as the glass

heats up.

Never operate the appliance without

the glass properly secured in place

or with the door open.

7) Do not use this appliance if any part has

been under water. Immediately call a qual-

ified service technician to inspect the ap-

pliance and to replace nay part of the

control system and any gas control which

has been under water.

8) Periodically check the pilot flames. Correct

flame pattern has three strong blue flames:

1 flowing around the thermopile and 1

around the thermocouple, and 1 flowing

across the rear of the burner (it does not

have to be touching the burner).

Note: If you have an incorrect flame pat-

tern, contact your FPI dealer for

further instructions.

CLOTHING OR OTHER FLAMMA-

BLE MATERIAL SHOULD NOT BE

PLACED ON OR NEAR THE APPLI-

ANCE.

WARNING: CHILDREN AND

ADULTS SHOULD BE ALERTED

TO THE HAZARDS OF HIGH SUR-

FACE TEMPERATURE AND

SHOULD STAY AWAY TO AVOID

BURNS OR CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BE

CAREFULLY SUPERVISED WHEN

THEY ARE IN THE SAME ROOM

AS THE APPLIANCE.

CAUTION: ANY SAFETY SCREEN

OR GUARD REMOVED FOR SERV-

ICING AN APPLIANCE MUST BE

REPLACED PRIOR TO OPERAT-

ING THE APPLIANCE.

MAINTENANCE

INSTRUCTIONS

1) Always turn the gas valve to off before

cleaning. For relighting, refer to lighting

instructions. Keep the burner and control

compartment clean by brushing and vacu-

uming at least once a year.

When cleaning the logs, use a clean soft

paint brush as the logs are fragile and

easily damaged.

2) Clean (never when unit is hot) appliance,

door and louvers with a damp cloth. Never

use an abrasive cleaner. The gold louvers

(and optional gold door) may be scratched

if abrasives are used to clean them.

The heater is finished in a heat resistant

paint and should only be refinished with

heat resistant paint (not with wall paint). FPI

uses StoveBrite Paint - Metallic Black #6309.

3) Make a periodic check of burner for proper

position and condition. Visually check the

flame of the burner periodically, making

sure the flames are steady; not lifting or

floating. If there is a problem, call a qualified

service person.

4) The appliance and venting system must be

inspected before use, and at least annual-

ly, by a qualified field service person, to

ensure that the flow of combustion and

ventilation air is not obstructed.

During the annual service call, the burners

should be removed from the burner tray

and cleaned. Replace the embers but do

not block the pilot.

5) Keep the area near the appliance clear and

free from combustible materials, gasoline

and other flammable vapours and liquids.

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FPI Energy U35 Owner's manual

Brand: FPI

Model: Energy U35

Category: Fireplaces

Type: Owner's manual

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