Toro MMX-858H-P Mortar Mixer User manual

FormNo.3447-581RevA

MMX-658H-PMortarMixer

ModelNo.60217—SerialNo.322000001andUp

ModelNo.60221—SerialNo.322000001andUp

ModelNo.60221HD—SerialNo.322000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3447-581*

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

TireInformation—TheDOTtireinformationislocated

onthesideofeachtire.Thisinformationgivesload

andspeedratings.Replacementtiresshouldhavethe

sameorbetterratings;refertoSpecications(page

17)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

Ifyoubelievethatyourmachinehasadefectwhich

couldcauseacrashorcouldcauseinjuryordeath,

youshouldimmediatelyinformtheNationalHighway

TrafcSafetyAdministration(NHTSA)ifyoulivein

theUnitedStatesorTransportCanadaifyoulivein

Canada,inadditiontonotifyingTheT oroCompany.

IfNHTSAorTransportCanadareceivessimilar

complaints,itmayopenaninvestigation,andifitnds

thatasafetydefectexistsinagroupofmachines,it

mayorderarecallandremedycampaign.However,

NHTSAorTransportCanadacannotbecomeinvolved

inindividualproblemsbetweenyou,yourdealer,or

TheToroCompany.

TocontactNHTSA,youmaycalltheVehicle

SafetyHotlinetoll-freeat1-888-327-4236;goto

http://www.safercar.gov;orwriteto:Administrator,

NHTSA,1200NewJerseyAvenue,SEWestBuilding,

Washington,DC20590.Youcanalsoobtain

otherinformationaboutmotorvehiclesafetyfrom

http://www.safercar.gov.

TocontactTransportCanada,youmaycall

1-800-333-0510or(819)994-3328;goto

http://www.tc.gc.ca/roadsafety/;writeto:Road

SafetyandMotorVehicleRegulationDirectorate,

TransportCanada,TowerC,PlacedeVille,330

SparksStreet,Ottawa,Ontario,K1A0N5;oremail

[email protected].

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,

reproongmaterial,grout,andothersmall-grained

Portlandcementproducts.Avehicleequippedwith

anappropriatepintlehitchorballhitchcantowthe

machine.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

VisitT orodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessory

information,helpndingadealer,ortoregisteryour

product.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g249187

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

3

Contents

Safety.......................................................................5

SafeOperatingPractices....................................5

SafetyandInstructionalDecals..........................8

Setup.......................................................................11

1InstallingtheDumpHandle.............................11

2InstallingtheT owPole...................................12

3InstallingtheSafetyChain..............................12

4AdjustingtheMixingPaddles.........................12

ProductOverview...................................................13

Controls...........................................................14

EngineControls............................................15

Specications..................................................17

Operation................................................................17

TowingtheMachine..........................................17

AdjustingtheAxleWidth...................................20

PreparingtoUsetheMachine...........................21

OpeningtheCowl.............................................21

ClosingtheCowl...............................................22

AddingFuel......................................................22

PerformingDailyMaintenance..........................23

StartingtheEngine...........................................23

ShuttingOfftheEngine.....................................24

MixingtheMaterial...........................................24

DumpingtheMaterial........................................26

CleaningtheDrum............................................26

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................28

PreparingtheMachineforMaintenance............28

DisconnectingtheSpark-PlugWire..................28

RemovingtheDividerPlate..............................28

InstallingtheDividerPlate................................28

Lubrication..........................................................29

LubricatingtheBearings,Seals,and

Gears............................................................29

EngineMaintenance...........................................30

ServicingtheAirCleaner..................................30

ServicingtheEngineOil....................................31

ServicingtheSparkPlug...................................33

CleaningtheSparkArrester..............................34

RemovingandInstallingtheEngine..................35

FuelSystemMaintenance...................................37

CleaningtheFuel-SedimentCup......................37

DrainingtheFuelT ank......................................37

ElectricalSystemMaintenance...........................38

ServicingtheLightBulbs..................................38

DriveSystemMaintenance..................................39

TireAirPressure...............................................39

InspectingtheTires..........................................39

TorquingtheWheelLugNuts............................39

ServicingtheReductionCase...........................40

BeltMaintenance................................................42

InspectingtheBelts..........................................42

AdjustingtheBeltTension.................................42

ReplacingtheBelts...........................................43

AligningthePulleys..........................................45

PaddleMaintenance............................................46

AdjustingthePaddles.......................................46

Cleaning..............................................................48

CleaningtheMachine.......................................48

Storage...................................................................48

Troubleshooting......................................................50

4

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.T oreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alertsymbol

(Figure2),whichmeans:Caution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always

followallsafetyinstructionstoavoidseriousinjuryor

death.

WARNING

Machiningorhandlingstone,masonry,

concrete,metal,andothermaterialscan

generatedust,mists,andfumescontaining

chemicals,suchassilica,knowntocause

seriousorfatalinjuryorillness,suchas

respiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe

sourcewherepossible.Usewaterfordust

suppressionwheneverpossible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupational

andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards

frominhalation,youandallbystanders

shouldweararespiratorapprovedby

OSHAforthematerialthatyouare

handling.

Training

•Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,andallow

themachinetocoolbeforeadjusting,cleaning,

storing,orrepairingthemachine.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingthem.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto

property.

Towing

•Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure

thatthetowingvehicleismechanicallysoundand

ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethatitisthe

propersizeforthehitchcoupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor

thepintlehook.

•Inspectthehitchandcouplingforwear.Donot

towthemachinewithdamagedorwornhitches,

couplings,chains,orothercomponents.

•Checktheairpressureofthetiresonthetowing

vehicleandadjustthepressureasneeded.

•Checkthetiretreadandsidewallfordamageand

wearandreplacethetireifnecessary.

•Properlyattachthesafetychainstothetowing

vehiclebycrossingthechainsandremovingany

extraslack.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifequipped).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if

equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing

vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skiddingorjackkning.Smooth,gradualstartsand

stopsimprovestowing.

•Avoidsharpturnstopreventrolling.Towonlywith

avehiclethathasahitchdesignedfortowing.Do

notattachtowedequipmentexceptatthehitch

point.

5

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Placechocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

Knowhowtoshutdownthemachinequicklyinan

emergency.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipmentand

appropriateclothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearloosejewelry.

•Ensurethatthemachineisonalevelsurface

beforeoperatingit.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinated.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotrunanengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthereare

nopeopleorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended.

Alwaysshutofftheengineandverifythatall

movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront

post.

•Donotoperatethemachineundertheinuence

ofalcoholordrugs.

•Donotplaceyourhandsoranysolidobjectinto

thedrumwhenthemachineisinoperation.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•Ifthemixingpaddlesstrikeanobjectorifthe

machinestartsmakinganunusualnoiseor

vibration,shutofftheengine,waitforallmoving

partstostop,andemptythedrum.Inspectfor

cloggingordamage.Clean,repair,and/orreplace

anydamagedparts.

6

•Donotruntheengineindoorsorinanenclosed

area.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Donotoperatethemachinewhenthereistherisk

oflightning.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengine,disconnectthespark-plug

wire,andwaitforallmovementtostopbefore

adjusting,cleaning,orrepairingthemachine.

–Lettheenginecoolbeforeperforming

maintenanceorstoringthemachine.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthe

machinewiththeenginerunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetopreventres.Cleanupoilorfuel

spills.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments

withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

fastenerstightened.Replaceallwornordamaged

decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Shutofftheengineandinspectthemachineif

anobjectentersthedrumorcausesanother

obstruction.Makeallnecessaryrepairsbefore

startingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallfastenersandhoseclampssecurely

tightenedandallequipmentingoodcondition.

•UseonlygenuineTororeplacementparts.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal125-4939

125-4939

1.Warning—readthe

Operator’sManual.

4.Toxicgasinhalation

hazard—Donotrunthe

engineinanenclosed

space.

2.Handandarm

entanglementatthe

beltdrive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keepyourhands

awayfrommovingparts;

keepallguardsand

shieldsinplace.

5.Explosionhazard—shut

offtheengineandkeep

awayfromameswhen

refueling.

3.Entanglementhazard

atpaddles—shutoff

theengineandwait

forallmovingpartsto

stopbeforeperforming

maintenance.

decal125-8175

125-8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

decal125-8216

125-8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan88km/h

(55mph).

8

decal130-8322

130-8322

1.Usefuelwithanalcohol

contentbyvolumeunder

10%only.

3.Donotusefuelwithan

alcoholcontentgreater

than10%byvolume.

2.ReadtheOperator's

Manualformore

informationonfuel.

decal133-8062

133-8062

decal137-7483

137-7483

9

decal137-7491

137-7491

1.ReadtheOperator’sManual.

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Dumphandle1

Carriagebolt

2

1

Nut2

Installthedumphandle.

2

Towpolekit(soldseparately)

1

Installthetowpole(side-dumpmodels

only).

Safetychain(includedwiththetowpole

kit)

1

3

Connectinglink(includedwiththetow

polekit)

2

Installthesafetychain.

4

Nopartsrequired

–

Adjustthemixingpaddles.

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2

Carriagebolt

2Nut

Procedure

1.Cutthecabletiestoremovethedumphandle

fromtheundersideofthegrate.

2.Installthedumphandletothesideofthedrum

using2carriagebolts(installedontheinsideof

thedrum)andnutsasshowninFigure3.

g232183

Figure3

11

2

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

TowPoleSpecications

Purchasethetowpolekit(includingfasteners)that

meetsyourneedsfromyourAuthorizedService

Dealer.Themachinehasthefollowingtowpole

options:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

(50inches)

50mm(2inch)ball—forged78.7cm(31inches)or127cm

(50inches)

Pintle

78.7cm(31inches)or127cm

(50inches)

InstallingtheTowPole

1.Removetheboltandnutfromthetowpole

(Figure4).

g019804

Figure4

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein

thepolewiththeholeintheframetting(Figure

4).

3.Inserttheboltthroughtheholesinthettingand

thepole(Figure4).

4.Threadthenutontotheboltandtightenthem

untiltheyaretightagainsttheframetting

(Figure4).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha

newGrade5orGrade8locknut.

3

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain(includedwiththetowpolekit)

2

Connectinglink(includedwiththetowpolekit)

Procedure

Safetychainandconnectinglinkareincludedinthe

towpolekit(soldseparately);referto2Installingthe

TowPole(page12).

Formahookontheendofabendablepieceofrodor

stiffwire(notincluded)andinstallthesafetychainand

connectinglinksasshowninFigure5.

g035100

Figure5

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

12

4

AdjustingtheMixing

Paddles

NoPartsRequired

Procedure

Adjustthepaddlebladestobeascloseaspossible

totheinnerwallsofthedrum;refertoAdjustingthe

Paddles(page46).

ProductOverview

g232184

Figure6

Rightside

1.Rearcowl

7.Clutchlever13.Chute

2.Frontcowl8.Drumlatch14.Axle

3.Grate

9.Frontpost

15.Cowllatch

4.Bagsplitter10.Towpole16.Wheel

assembly

5.Dumphandle

11.Safety-chain

keyhole

6.Grateliftarm

12.Drum

13

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ClutchLever

Usetheclutchlevertoengageanddisengagethe

paddles.

g019875

Figure7

1.Clutchlever

DrumLatch

Usethedrumlatchtosecurethedrumtothemix

position(upright)formixingoperationsandwhen

transportingthemachine.

g019877

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedump

positionandtorotatethedrumtothemixposition

(upright).

g232185

Figure9

1.Dumphandle

14

EngineControls

g019744

Figure10

Model60221HDshown

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

6.Oildipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

g232310

Figure11

Models60217/C,60221/Cshown

1.Recoil-starthandle5.Throttlelever

2.Fuelvalve

6.Oildipstick

3.Chokelever7.Oil-drainplug

4.Fuelcap

8.On/Offswitch

FuelValve

Thefuelvalve(Figure12andFigure13)islocated

underneaththechokelever.Movetheleverforthe

fuelvalvetotheONpositionbeforeattemptingtostart

theengine.Whenyouhavenishedmixing,shutoff

theengineandmovethefuel-valvelevertotheOFF

position.

g018792

Figure12

Model60221HDshown

1.Fuelvalve3.Throttlelever

2.Chokelever

g232321

Figure13

Models60217/C,60221/Cshown

1.Fuelvalve

2.Chokelever

ChokeLever

Usethechokelever(Figure12andFigure13)tostart

acoldengine.Beforepullingtherecoil-starthandle,

movethechokelevertotheCLOSEDposition.Once

15

theengineisrunning,movethechokelevertothe

OPENposition.Donotusethechokeiftheengineis

alreadywarmeduporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure12andFigure11)controls

thespeed(rpm)oftheengine.Itislocatednexttothe

chokelever.Itsetstheenginespeedandtherefore

canincreaseanddecreasetherotationspeedofthe

mixingpaddles.Forbestperformance,setthiscontrol

totheFASTpositionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitchislocatedonthefrontoftheengine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

g021103

Figure14

1.OFFposition2.ONposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

10andFigure11)quicklytoturntheengineover.

Theenginecontrolsdescribedabovemustallbeset

correctlyfortheenginetostart.

Oil-LevelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit

doesnotallowtheenginetorunintheeventtheoil

levelisbelowthesafeoperatinglimit.

16

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model

60217,60217C60221,60221C

60221HD

BatchCapacity0.17m

3

(6.0ft

3

)0.23m

3

(8.0ft

3

)0.23m

3

(8.0ft

3

)

TotalVolume

0.19m

3

(6.7ft

3

)0.24m

3

(8.6ft

3

)0.24m

3

(8.6ft

3

)

DrumMaterialPolyethylenePolyethylenePolyethylene

Length

(withouttowpole)

150cm

(59inches)

168cm

(66inches)

168cm

(66inches)

Width86cm

(34inches)

86cm

(34inches)

86cm

(34inches)

Height142cm

(56inches)

142cm

(56inches)

142cm

(56inches)

Weight250kg

(552lb)

254kg

(560lb)

254kg

(560lb)

Axle

86to117cm(34to46inches)

extendable

86to117cm(34to46inches)

extendable

86to117cm(34to46inches)

extendable

Engine

Kohler

®

CH395Kohler

®

CH395Honda

®

GX240

Drivebeltbeltbelt

Operation

TowingtheMachine

Beforetowingthemachine,readalltheinformation

andperformalltheapplicableprocedurestointhis

sectiontoensuresafeandpropertowing.

WARNING

Towingthemachineathighspeedincreases

theriskofahitchmalfunctionandtirefailure.

Higherspeedsalsoincreasethemomentum

ofthemachineandbrakingdistance.Ifthe

machinedetachesfromthetowvehicleathigh

speed,itcouldcausedamagetoproperty,or

injuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing

themachine.Forpoorroadconditionsor

inclementweather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionand

tirefailure.Inaddition,materialcouldbounce

outofthedrumandhitothervehiclesand/or

people.Materialinthedrumincreasesthe

weight,whichaffectsmomentumandbraking

distance.

Donottowthemachinewithmaterialinthe

drum.

•ReviewandunderstandtheSafeOperating

Practices(page5).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

TowVehicleRequirements

Beforeconnectingthemachinetoyourtowvehicle,

ensurethatyourvehicleispreparedasfollows:

•Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine;referto

Specications(page17).

•UseaClass2orlargerreceiver.

•Ensurethatyourtowvehiclehastheappropriate

hitchtotowthemachine;optionsincludea50mm

(2inch)ballhitchorapintlehitch.

•Ifthemachineisequippedwithatrailer-lightkit,

ensurethattheelectricalconnectorofthetow

17

vehicleiscompatiblewiththeelectricalconnector

ofthemachine.Themachineusesastandard

4-pin,atplug.Ifyourtowvehiclehasadifferent

typeofplug,obtainanadapterfromanautomotive

partsstore.

PreparingtheMachineforTowing

1.Shutofftheengineandfuelvalve.

2.Emptythedrum.

3.Positionthedruminthemixposition(upright)

andlockit.

4.Closetheenginecowlandsecurethecowl

latches(Figure15).

g019741

Figure15

5.Ifyouhaveadjustedtheaxletothenarrow

position(ifequippedonyourmodel),extendthe

axle;refertoAdjustingtheAxleWidth(page20).

6.Inspectthetires;refertoInspectingtheTires

(page39).

HitchingtheMachinetoaTow

Vehicle

Yourmachineisequippedwith1ofthefollowing

hitchtypes;hitchitasdescribedintheappropriate

procedure:

•Stamped-ballcoupler—HitchingaStamped-Ball

Coupler(page18)

•Forged-ballcoupler—HitchingaForged-Ball

Coupler(page18)

•Pintle-hitchcoupler—HitchingaPintle-Hitch

Coupler(page19)

HitchingaStamped-BallCoupler

1.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthe

couplerwithSAE30motoroil.

3.HitchthemachineasshowninFigure16.

g035113

Figure16

HitchingaForged-BallCoupler

1.Applyremovablethread-lockingcompoundto

thethreadsofthecouplerbolttopreventthe

couplerhandlefromcomingloose.

Important:Applythread-lockingcompound

asneededinthefuture.

2.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

3.HitchthemachineasshowninFigure17.

18

g035115

Figure17

Note:Useawrenchtokeeptheboltfrom

spinning.

HitchingaPintle-HitchCoupler

g035164

Figure18

ConnectingtheSafetyChainsto

theTowVehicle

1.Pullthesafetychainthroughtheslotsinthe

keyholes,sothatthelengthsoneachsideare

equal.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping

tothegroundifthehitchdoesnotholdthe

connection.

g021177

Figure19

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafety

chainmountingpointonthetowvehiclewiththe

connectinglinks(Figure20).

Important:Ensurethatthechainhas

enoughslackforturningaroundcorners

whentowingthemachine.

Note:Stowtheexcesschaininsidethebottom

ofthefrontpostbypushingitintothekeyholes

andlatchingtheappropriatelinksintothe

keyholeslots.

19

g019927

Figure20

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

4.Chain

ConnectingandCheckingthe

Lights

MachinesEquippedwithaLightKitOnly

1.Connecttheelectricalplugofthemachinewith

theelectricalplugofthetowvehicle(Figure23).

g020828

Figure21

Note:Themachineusesastandard4-pin,at

plug.Ifyourtowvehiclehasadifferenttype

ofplug,obtainanadapterfromanautomotive

partsstore.

2.EnsurethatthetowvehicleisintheNEUTRAL

position,engagetheparkingbrake,andstart

theengine.

3.Testthelightsasfollows:

A.Turnontheheadlightsofthetowvehicle.

Thetaillightsofthemachineshould

illuminate.

B.Pressthebrakepedalofthetowvehicle.

Thebrakelightsofthemachineshould

illuminate.

C.Operateeachturnsignalofthetowvehicle

inturn.

Thecorrespondingturn-signallightsofthe

machineshouldilluminate.

AdjustingtheAxleWidth

ModelswithAdjustableAxlesOnly

Ifyourmodelisequippedwithanadjustableaxle

(Figure23),youcanadjusttheaxletothenarrow

positiontomovethemachinethroughanarrow

accesspoint,suchasthegateofafenceorthe

doorwayofabuilding.

WARNING

Themachineisnotstablewhentowedwith

theaxleinthenarrowposition.

Towthemachinewiththeaxleinthewide

position.

Important:Themachineislessstablewiththe

axleinthenarrowposition.Onlyadjustittothe

narrowpositionwhennecessarytomovepastan

obstruction,thenreturnittothewideposition

beforetowingoroperatingthemachine.

1.Parkthemachineonalevelsurfaceand

disconnectthemachinefromthetowvehicle.

2.Securethemachinefrommovement.

3.Emptythedrum,moveittotheuprightposition,

andlockthedrum.

4.Alignajackwithanadequateliftheight

andweightcapacityundertheaxle;referto

Specications(page17).

5.Liftthemachineuntilthetiresareofftheground.

6.Useajackstandateachsupportpointonthe

rearframeextension(Figure22).

WARNING

Mechanicalorhydraulicjacksmayfailto

supportthemachineandcauseserious

injury.

Usejackstandswhensupportingthe

machine.

20

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