Chicago Electric 99760 Set Up And Operating Instructions Manual

Brand: Chicago Electric

Model: 99760

Category: Power tools

Type: Set Up And Operating Instructions Manual

Chicago Electric 99760 is a 12V Diesel Transfer Pump with a 10 GPM maximum capacity and a 1/4 HP motor. It is designed to pump diesel fuel or light oil only. The pump has a 30-minute duty cycle, meaning that it can be used for a total of 30 minutes in each 1-hour period. It comes with a 12' l x 1" OD x 14TPI hose and a nozzle. The pump has thermal overload protection to prevent damage from overheating. It is not designed to pump gasoline or other flammable liquids.

12V DIESEL TRANSFER PUMP

99760

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

2008 by Harbor Freight Tools

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 99760 For technical questions, please call 1-800-444-3353. Page 2

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning

procedures. Write the product’s serial

number in the back of the manual near the

assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and

dry place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

General Power Tool

Safety Warnings

WARNING Read all safety

warnings and instructions.

Failure to follow the warnings and

instructions may result in electric

shock, re and/or serious injury.

Save all warnings and

instructions for future reference.

The term ″power tool″ in the

warnings refers to your mains-

operated (corded) power tool or

battery-operated (cordless) power

tool.

Work area safety1.

Keep work area clean and well lit. a.

Cluttered or dark areas invite acci-

dents.

Do not operate power tools in b.

explosive atmospheres, such as in

the presence of ammable liquids,

gases or dust. Power tools create

sparks which may ignite the dust or

fumes.

Keep children and bystanders c.

away while operating a power tool.

Distractions can cause you to lose

control.

Electrical safety2.

Do not expose power tools to rain a.

or wet conditions. Water entering

SKU 99760 For technical questions, please call 1-800-444-3353. Page 3

a power tool will increase the risk of

electric shock.

Do not abuse the Power Cables. b.

Never use the cables for carrying

or pulling the power tool. Keep

cables away from heat, oil, sharp

edges or moving parts. Damaged

or entangled cables increase the risk

of electric shock.

Personal safety3.

Stay alert, watch what you are do-a.

ing and use common sense when

operating a power tool. Do not use

a power tool while you are tired

or under the inuence of drugs,

alcohol or medication. A moment

of inattention while operating power

tools may result in serious personal

injury.

Use personal protective equip-b.

ment. Always wear eye protection.

Safety equipment such as dust mask,

non-skid safety shoes, hard hat, or

hearing protection used for appropri-

ate conditions will reduce personal

injuries.

Prevent unintentional starting. c.

Ensure the switch is in the off-po-

sition before connecting to power

source and/or battery,

Do not overreach. Keep proper d.

footing and balance at all times.

This enables better control of the

power tool in unexpected situations.

Dress properly. Do not wear loose e.

clothing or jewelry. Keep your

hair, clothing and gloves away

from moving parts. Loose clothes,

jewelry or long hair can be caught in

moving parts.

Only use safety equipment that f.

has been approved by an appropri-

ate standards agency. Unapproved

safety equipment may not provide

adequate protection. Eye protection

must be ANSI-approved and breath-

ing protection must be NIOSH-ap-

proved for the specic hazards in the

work area.

Power tool use and care4.

Do not force the power tool. Use a.

the correct power tool for your ap-

plication. The correct power tool will

do the job better and safer at the rate

for which it was designed.

Do not use the power tool if the b.

switch does not turn it on and off.

Any power tool that cannot be con-

trolled with the switch is dangerous

and must be repaired.

Disconnect the Power Cables c.

from the power source and/or the

battery before making any adjust-

ments, changing accessories, or

storing power tools. Such preven-

tive safety measures reduce the risk

of starting the power tool accidentally.

Store idle power tools out of the d.

reach of children and do not allow

persons unfamiliar with the power

tool or these instructions to oper-

ate the power tool. Power tools are

dangerous in the hands of untrained

users.

Maintain power tools. Check for e.

misalignment or binding of moving

parts, breakage of parts and any

other condition that may affect the

power tool’s operation. If dam-

aged, have the power tool repaired

before use. Many accidents are

caused by poorly maintained power

tools.

SKU 99760 For technical questions, please call 1-800-444-3353. Page 4

Use the power tool in accordance f.

with these instructions, taking into

account the working conditions

and the work to be performed. Use

of the power tool for operations differ-

ent from those intended could result

in a hazardous situation.

Battery tool use and care5.

Under abusive conditions, liquid a.

may be ejected from the battery;

avoid contact. If contact acciden-

tally occurs, ush with water. If

liquid contacts eyes, additionally

seek medical help. Liquid ejected

from the battery may cause irritation

or burns.

Service6.

Have your power tool serviced by a.

a qualied repair person using

only identical replacement parts.

This will ensure that the safety of the

power tool is maintained.

Transfer Pump Safety Warnings

Do not pump gasoline or other am-1.

mable liquids with this tool. This tool

is designed to pump diesel fuel or

light oil only.

Maintain labels and nameplates on 2.

the tool. These carry important safety

information. If unreadable or miss-

ing, contact Harbor Freight Tools for a

replacement.

Avoid unintentional starting. Prepare to 3.

begin work before turning on the tool.

When using a handheld power tool, 4.

maintain a rm grip on the tool with

both hands to resist starting torque.

Do not leave the tool unattended 5.

when it is connected to an electrical

power source. Turn off the tool, and

disconnect it from its power source

before leaving.

This product is not a toy. Keep it out 6.

of reach of children.

People with pacemakers should 7.

consult their physician(s) before use.

Electromagnetic elds in close prox-

imity to heart pacemaker could cause

pacemaker interference or pacemak-

er failure. In addition, people with

pacemakers should:

• Avoid operating alone.

• Do not use with power switch locked

on.

• Properly maintain and inspect to

avoid electrical shock.

• Any power cord must be properly

grounded. Ground Fault Circuit Inter-

rupter (GFCI) should also be imple-

mented – it prevents sustained elec-

trical shock.

WARNING: Handling the power 8.

cables on this product will expose

you to lead, a chemical known to the

State of California to cause cancer,

and birth defects or other reproduc-

tive harm. Wash hands after han-

dling. (California Health & Safety

Code § 25249.5, et seq.)

WARNING: The brass components 9.

of this product contain lead, a chemi-

cal known to the State of California

to cause birth defects (or other repro-

ductive harm). (California Health &

Safety code 25249.5, et seq.)

The warnings, precautions, and in-10.

structions discussed in this instruction

manual cannot cover all possible con-

ditions and situations that may occur.

It must be understood by the operator

that common sense and caution are

SKU 99760 For technical questions, please call 1-800-444-3353. Page 5

factors which cannot be built into this

product, but must be supplied by the

operator.

SAVE THESE

INSTRUCTIONS.

SPECIFICATIONS

Electrical Requirements 12 VDC Battery

Pump Capacity 10 GPM Maximum

Pump Speed 3400 RPM

Motor Power 1/4 HP

Duty Cycle 30 Minutes*

Hose Size 12’ l x 1” OD x 14TPI

Compatible Fluids Diesel Fuel Only

Note: Pump has thermal overload protection.

*A “30 minute duty cycle” means that

this tool may be used for a total of 30 min-

utes in each 1 hour period. For example, it

could be used for 10 minute intervals on,

then 10 minute intervals off, resulting in 30

minutes of use in each 60 minute cycle.

Overuse will cause excessive wear to this

tool or premature failure.

UNPACKING

When unpacking, check to make sure

that the item is intact and undamaged. If

any parts are missing or broken, please

call Harbor Freight Tools at the number

shown on the cover of this manual as soon

as possible.

INSTRUCTIONS FOR

PUTTING INTO USE

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Disconnect the tool from its

electrical power source before

assembling or making any

adjustments to the tool.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

Assembly

Notice the Flow Direction arrow 1.

molded into the Pump Body (8). Be

sure that the Outlet Hose with Nozzle

is connected to the outlet side of the

pump.

Apply sealing tape to the Hose (21) 2.

threads and screw clockwise into

the base of the Handle (22). Tighten

securely.

Apply sealing tape to the Hose (21) 3.

threads and screw clockwise into the

output opening of the Pump Body (8).

Tighten securely.

Install an intake hose (1” OD x 14 4.

TPI not included) to the Pump Body

(8). Apply sealing tape to the hose

threads and screw clockwise into

SKU 99760 For technical questions, please call 1-800-444-3353. Page 6

the input opening of the Pump Body.

Tighten securely.

CAUTION! Intake Hose must be

approved for use with diesel fuel.

Functions

This pump will transfer up to 10 Gal-1.

lons per Minute of diesel fuel, pow-

ered by a 12 Volt vehicle battery (not

included).

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Tool Set Up

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Unplug the tool from its power

source before performing any

inspection, maintenance, or

cleaning procedures.

Work Piece and Work Area Set Up

Designate a work area that is clean 1.

and well-lit. The work area must not

allow access by children or pets to

prevent injury and distraction.

Route the Power Cables along a safe 2.

route from the Battery (not included)

to the work area without creating a

tripping hazard or exposing the Pow-

er Cables to possible damage. The

Power Cables must reach the work

area with enough extra length to al-

low free movement while working.

There must not be hazardous ob-3.

jects, such as utility lines or foreign

objects, nearby that will present a

hazard while working.

Have rags ready to clean up any 4.

spilled diesel fuel.

General Operating Instructions

Connect the Power Cables to your 1.

12 Volt battery (not included) by

attaching the clamps to the battery

terminals. Be sure to connect the

Red clamp to the Positive (+) battery

terminal, and the Black clamp to the

Negative (-) battery terminal. If you

do not connect the clamps to the cor-

rect polarity, the pump will not func-

tion properly.

Input OpeningOutput Opening

SKU 99760 For technical questions, please call 1-800-444-3353. Page 7

Secure a good quality strainer (not 2.

included) to the end of the suction

hose. Insert the intake hose (not in-

cluded) into the source tank of diesel

fuel. Be sure the strainer is fully im-

mersed in uid.

Insert the Nozzle into the destination 3.

tank.

Press the Power Switch (5) down to 4.

start the pump.

Squeeze the Handle Trigger to dis-5.

charge fuel into the destination tank.

Do not let go of the handle during fuel

transfer.

When fuel has been transferred, let 6.

go of the Handle Trigger. When fuel

stops owing, turn the Pump off.

Remove Handle from destination tank

and place in a secure location.

Cap the destination tank to prevent 7.

fuel spilling.

Remove the intake hose from the 8.

source tank, allowing fuel to drain out

of the hose before removing it. Cap

the source tank to prevent spills.

Clean, then store the tool indoors out 9.

of children’s reach.

MAINTENANCE AND

SERVICING

Procedures not specically

explained in this manual

must be performed only by a

qualied technician.

TO PREVENT

SERIOUS INJURY

FROM TOOL FAILURE:

Do not use damaged

equipment. If abnormal noise

or vibration occurs, have the

problem corrected before

further use.

Cleaning, Maintenance, and

Lubrication

BEFORE EACH USE,1. inspect the

general condition of the tool. Check

for loose screws, misalignment or

binding of moving parts, cracked or

broken parts, leaking hoses, dam-

aged electrical wiring, and any other

condition that may affect its safe

operation.

Replacing the Fuse. 2. Loosen the two

screws holding the Rear Cover (2) in

place. Remove the Rear Cover, ex-

posing the Fuse (19) and Fuse Carri-

er (18). Replace the Fuse by pulling it

straight out of the Carrier, and press-

ing a new Fuse in place. Replace the

Rear Cover.

AFTER USE,3. clean external surfaces

of the tool with clean cloth.

4. WARNING! If the Power Cables

of this power tool are damaged,

they must be replaced only by a

qualied service technician.

SKU 99760 For technical questions, please call 1-800-444-3353. Page 8

Troubleshooting

Problem Possible Causes Likely Solutions

Tool will not start 12 V Battery is dead or 1.

discharged.

Power Cables are not 2.

connected.

Fuse Burned Out.3.

Check power of battery. 1.

Check that Power Cables are connected.2.

Replace Fuse.3.

Will not operate or

pumps fuel wrong

direction

Power Cables are connected in 1.

the wrong polarity

Reverse Power Cable Clamps to Red on 1.

Positive (+) battery terminal and Black to

Negative (-) terminal.

Poor Fuel Transfer Hoses or Handle is clogged.1.

Hoses are leaking.2.

Intake hose is not submerged 3.

in fuel or source tank is low or

empty.

Check and clean if necessary.1.

Check for leaks and repair if necessary.2.

Check intake hose and source tank.3.

Follow all safety precautions whenever diagnosing or servicing the

tool. Disconnect power supply before service.

PARTS LIST

Part Description Qty.

1 12 V Motor 1

2 Rear Cover and Terminal Board

Kit with Power Cables

3 Seal Kit 1

4 Brush Cover 1

5 Single Pole Power Switch 1

6 Key 1

7 Compensating Ring 1

8 Pump Body 1

9 Rotor 1

10 Blade 1

11 Bypass Valve 1

12 Bypass Spring 1

13 O-ring 2207 1

14 Screw M5x8 1

15 O-ring 3208 1

16 Front Cover 1

17 Base 1

18 Fuse Carrier (Blade type) 1

19 Fuse 15A 1

20 Handle 1

21 Output Hose 1

22 Nozzle 1

SKU 99760 For technical questions, please call 1-800-444-3353. Page 9

ASSEMBLY DIAGRAM

Not Shown:

#21 Output Hose

#22 Nozzle

SKU 99760 For technical questions, please call 1-800-444-3353. Page 10

LIMITED 1 YEAR WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high

quality and durability standards, and warrants to the original purchaser that this prod-

uct is free from defects in materials and workmanship for the period of one year from

the date of purchase (90 days if used by a professional contractor or if used as rental

equipment). See engine manufacturer’s warranty which covers engine. This warranty

does not apply to damage due directly or indirectly, to misuse, abuse, negligence or

accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack

of maintenance. We shall in no event be liable for death, injuries to persons or property,

or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or con-

sequential damages, so the above limitation of exclusion may not apply to you. THIS

WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with

transportation charges prepaid. Proof of purchase date and an explanation of the com-

plaint must accompany the merchandise. If our inspection veries the defect, we will ei-

ther repair or replace the product at our election or we may elect to refund the purchase

price if we cannot readily and quickly provide you with a replacement. We will return re-

paired products at our expense, but if we determine there is no defect, or that the defect

resulted from causes not within the scope of our warranty, then you must bear the cost

of returning the product.

This warranty gives you specic legal rights and you may also have other rights

which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not avail-

able individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT

HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS

QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR

DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD

BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE

BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE

ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER

INSTALLATION OF REPLACEMENT PARTS THERETO.

Chicago Electric 99760 Set Up And Operating Instructions Manual

Brand: Chicago Electric

Model: 99760

Category: Power tools

Type: Set Up And Operating Instructions Manual

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Chicago Electric 99760 Set Up And Operating Instructions Manual

Chicago Electric 99760 Set Up And Operating Instructions Manual

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