Navien stirling engine m-CHP installation manual Page No:
4 of 88
Contents
1.0 GENERAL INFORMATION .......................................................................................... 6
1.1
P
RODUCT DESCRIPTION
.................................................................................................. 6
1.2
C
ERTIFICATION
D
ETAILS
................................................................................................. 7
1.2.1 Scope of certification .......................................................................................... 7
1.3
H
AZARD
.................................................................................................................... 7
1.4
C
ONTROL OF
S
UBSTANCES
H
AZARDOUS TO
H
EALTH
................................................................. 8
1.5
M
AINTENANCE AND
S
ERVICING
......................................................................................... 8
2.0 TECHNICAL SPECIFICATIONS ................................................................................... 9
2.1
P
ERFORMANCE DATA AND
G
ENERAL SPECIFICATIONS
................................................................. 9
2.2
M
INIMUM INSTALLATION AND SERVICE CLEARANCES
............................................................... 10
2.3
F
LUE SYSTEM SPECIFICATIONS
........................................................................................ 11
2.3.1 Horizontal flue systems. .................................................................................... 11
2.3.2 Vertical flue systems ......................................................................................... 12
2.3
KD
NAVIEN
APPLIANCE INTERNALS
................................................................................. 14
3.0 INSTALLATION REQUIREMENTS ............................................................................. 15
3.1
S
TATUTORY REQUIREMENTS
........................................................................................... 15
3.2
P
RODUCT POSITION
..................................................................................................... 16
3.3
F
LUE TERMINAL LOCATION
............................................................................................. 16
3.4
C
ENTRAL HEATING SYSTEM
............................................................................................. 18
3.4.1 Hydraulic resistance .......................................................................................... 20
3.4.2 Water treatment ............................................................................................... 20
3.5
G
AS SUPPLY
.............................................................................................................. 20
3.6 Electricity supply ................................................................................................. 21
3.7
C
ONDENSATE DRAIN
.................................................................................................... 21
4.0 INSTALLATION PROCEDURE ................................................................................... 22
4.1
U
NPACKING
.............................................................................................................. 22
4.2
P
REPARING THE WALL FOR INSTALLATION
............................................................................ 23
4.2.1 Fitting the wall mounting template...................................................................... 23
4.3
M
OUNTING THE APPLIANCE
............................................................................................. 25
4.3.1 Lifting Equipment ............................................................................................. 25
4.3.1.1
Use of Lifting Gear .................................................................................................... 25
4.4
C
ONDENSATE
D
RAIN
.................................................................................................... 26
4.5
G
AS
C
ONNECTION
...................................................................................................... 29
4.6
H
EATING SYSTEM CONNECTION
........................................................................................ 30
4.7
P
RESSURE
R
EILEF
V
ALVE
............................................................................................... 31
4.8
F
LUE SYSTEM PREPARATION
............................................................................................ 31
4.8.1 For a concentric flue system .............................................................................. 31
4.8.2 For a separate flue system................................................................................. 31
4.9
E
LECTRICAL
C
ONNECTION
.............................................................................................. 33
4.9.1 General ........................................................................................................... 33
4.9.2 Appliance Loom Schematic Diagram .................................................................... 35
4.9.3 Accessing the Controller Assembly ...................................................................... 42
4.9.4 Accessing All the Electricity Connections .............................................................. 43
4.9.5 KD NAVIEN external control options .................................................................... 45
4.9.6 Connecting external valve and sensors ................................................................ 47
5.0 COMMISSIONING AND TESTING ............................................................................. 49
5.1
E
NGINE
T
RANSIT
B
RACKETS
........................................................................................... 49
5.2
E
LECTRICAL
I
NSTALLATION
............................................................................................ 50
5.3
G
AS
I
NSTALLATION
..................................................................................................... 52
5.4
F
ILLING THE CENTRAL HEATING CIRCUIT
. ............................................................................ 52