Grizzly Power Roller G1095/G1096 User manual

Grizzly
Brand
Grizzly
Model
Power Roller G1095/G1096
Type
User manual

This manual is also suitable for

MODEL G1095/G1096
1-HP POWER FEEDER
with 4-ROLLER & 4-SPEED
OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES


Table of Contents
INTRODUCTION ............................................... 2




SECTION 1: SAFETY ....................................... 8

 
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
 
 
SECTION 3: SETUP ....................................... 13
 
 
 
 
 
 
 
 
SECTION 4: OPERATIONS ........................... 19
 
 
 
SECTION 5: MAINTENANCE ......................... 21
 
 
 
SECTION 6: SERVICE ................................... 22
 
 
SECTION 7: WIRING ...................................... 24
 
 
SECTION 8: PARTS ....................................... 27
 
 
WARRANTY AND RETURNS ........................ 32


INTRODUCTION
Foreword
       




      

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Functional Overview
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1095 POWER FEEDER 4 ROLLER / 4 SPEED,
SINGLE-PHASE
EgdYjXi9^bZch^dch/
Weight.............................................................................................................................................................. 144 lbs.
Length/Width/Height...........................................................................................................43-1/4 x 23-1/2 x 29-1/2 in.
Foot Print (Length/Width)............................................................................................................................. N/A x N/A
H]^ee^c\9^bZch^dch/
8Vgidc&
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight...................................................................................................................................................... 71 lbs.
Length/Width/Height................................................................................................................... 30 x 12 x 22 in.
8Vgidc'
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 79 lbs.
Length/Width/Height................................................................................................................... 30 x 13 x 11 in.
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Switch................................................................................................................................................ Forward/Reverse
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 9 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.......................................................................................................................................................................... No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps......................................................................................................................................................6.2/2.7A
Speed........................................................................................................................................3450/1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 2
Power Transfer ................................................................................................................................ Gear/Chain
Bearings................................................................................................................................. Lubricated for Life
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Min. WorkPiece Length.....................................................................................................................................6 in.
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The information contained herein is deemed accurate as of 4/20/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2Model G1095
Operation Info
No. Of Feed Speeds......................................................................................................................................... 4
Feed Speeds........................................................................................................................ 13, 26, 36, 72 FPM
Swing.................................................................................................................................................... 360 deg.
Vertical Movement................................................................................................................................. 9-1/2 in.
Horizontal Movement........................................................................................................................... 24-1/4 in.
Rotation.................................................................................................................................. Forward, Reverse
Roller Info
No. Of Rollers....................................................................................................................................................4
Roller Width............................................................................................................................................2-3/8 in.
Roller Diameter...................................................................................................................................... 4-3/4 in.
Roller Suspension..................................................................................................................................... 3/4 in.
Max Hght Rollers Parallel Table Surface............................................................................................... 8-1/2 in.
Centers Between Rollers..............................................................................................................................5 in.
Other
Column Diameter................................................................................................................................... 2-1/4 in.
Construction Info
Roller Construction.................................................................................................................. Synthetic Rubber
Housing Construction................................................................................................................. Cast Aluminum
Supports Construction.......................................................................................................................... Cast Iron
Column Construction.................................................................................................................................. Steel
Paint.......................................................................................................................................................... Epoxy
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side
Assembly Time ........................................................................................................................................... 45 minutes
Features:
Rollers are Spring Tensioned with 3/4" Travel
Heavy-Duty Gear Reduction with Hardened Gears
Universal Positioning with Handle Locks
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1096 POWER FEEDER 4 ROLLER / 4 SPEED, 3-
PHASE
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Weight.............................................................................................................................................................. 144 lbs.
Length/Width/Height...........................................................................................................43-1/4 x 23-1/2 x 29-1/2 in.
Foot Print (Length/Width)............................................................................................................................. N/A x N/A
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8Vgidc&
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight...................................................................................................................................................... 70 lbs.
Length/Width/Height................................................................................................................... 30 x 12 x 22 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 80 lbs.
Length/Width/Height................................................................................................................... 30 x 13 x 11 in.
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Switch................................................................................................................................................ Forward/Reverse
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 9 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.......................................................................................................................................................................... No
Phase Converter................................................................................................................................................ G5841
Bdidgh/
BV^c
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase.........................................................................................................................................................Three
Amps......................................................................................................................................................3.4/2.5A
Speed........................................................................................................................................3450/1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 2
Power Transfer ................................................................................................................................ Gear/Chain
Bearings................................................................................................................................. Lubricated for Life
BV^cHeZX^[^XVi^dch/
Ldg`e^ZXZ8VeVX^i^Zh
Min. WorkPiece Length.....................................................................................................................................6 in.
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The information contained herein is deemed accurate as of 4/20/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2Model G1096
Operation Info
No. Of Feed Speeds......................................................................................................................................... 4
Feed Speeds........................................................................................................................ 13, 26, 36, 72 FPM
Swing.................................................................................................................................................... 360 deg.
Vertical Movement................................................................................................................................. 9-1/2 in.
Horizontal Movement........................................................................................................................... 24-1/4 in.
Rotation.................................................................................................................................. Forward, Reverse
Roller Info
No. Of Rollers....................................................................................................................................................4
Roller Width............................................................................................................................................2-3/8 in.
Roller Diameter...................................................................................................................................... 4-3/4 in.
Roller Suspension..................................................................................................................................... 3/4 in.
Max Hght Rollers Parallel Table Surface............................................................................................... 8-1/2 in.
Centers Between Rollers..............................................................................................................................5 in.
Other
Column Diameter................................................................................................................................... 2-1/4 in.
Construction Info
Roller Construction.................................................................................................................. Synthetic Rubber
Housing Construction................................................................................................................. Cast Aluminum
Supports Construction.......................................................................................................................... Cast Iron
Column Construction.................................................................................................................................. Steel
Paint.......................................................................................................................................................... Epoxy
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side
Assembly Time ........................................................................................................................................... 45 minutes
Features:
Rollers are Spring Tensioned with 3/4" Travel
Heavy-Duty Gear Reduction with Hardened Gears
Universal Positioning with Handle Locks
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Identification
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g^Zh^cXgZVhZg^h`d[^c_jgn#
$/ ./4 &/2#% -!#().%29 Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
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XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
 $/ ./4/6%22%!#(BV^ciV^chiVW^a^in
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ldg`e^ZXZid`^X`WVX`#
 !,7!93 ,/#+ -/"),% "!3%3
)& 53%$ "%&/2% /0%2!4).'
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#%24!). $534 -!9 "% (!:!2$/53
id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY
Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[
i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY
ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg
i]ViineZd[Yjhi#


Additional Safety for Power Feeders
5. WORKPIECE SUPPORT.   


6. STOPPING FEEDER.   

7. ADJUSTMENTS.   
     

8. EXPERIENCING DIFFICULTIES. 
     

     

1. SAFETY ACCESSORIES.  

2. TOOL SPEED. 
  

3. FEEDING SPEED.    
      
      
        

4. HAND SAFETY.    
       
       
      

No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.


220V Single-Phase
Operation (G1095)
Full Load Amperage Draw
      


Power Supply Circuit Requirements




      
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
 
Extension Cords

    

         

 

 

Figure 2
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
      

       
       
Figure 2


<gdjcY^c\E^c
8jggZci
8Vggn^c\
7aVYZh
<gdjcYZY
DjiaZi7dm
Full Load Amperage Draw
 
Power Supply Circuit Requirements




      
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
 
220V Three-Phase
Operation (G1096)
Extension Cords

    

     

       

Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 3
Power Connection Device


        

Figure 3


Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
    
       

Description Qty
 
 
 
 
Items Needed for
Setup
      
    
       
please imme-
diately call Customer Service at (570) 546-9663
for advice.

       
Otherwise, filing a freight claim can be difficult.


Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.


Inventory



Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box Inventory (Figures 4 & 5) Qty
A. 
B.  
C. 
D. 
E. 
F. 
G. 
       



SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 4
Figure 5


Hardware Recognition Chart


       

       
Figure 6
      
For optimum performance, clean all moving
parts or sliding contact surfaces.  
      
      


Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
       

Figure 6. 

Figure 8.
Figure7
       

      Figure 7   

Assembly
     
  Figure 8  




Base MountingPage 17


        
      


Through
Bolt Mounting  Direct Mounting 
 Page 18      

      






Figure 9





;ZZY
;ZZY
TablesawShaper
8jiiZg
;ZZY
Jointer
8jiiZg]ZVY
7aVYZ
;ZcXZ ;ZcXZ
;ZcXZ
)i]"GdaaZg
BdYZah
Figure 9.
Base Mounting


Direct Mounting
       

Figure 11



         


Through-Bolt Mounting
     

Figure 10.
Machine Table
;aViLVh]Zg
;aViLVh]Zg
AdX`LVh]Zg
AdX`^c\=ZmCji
IVWaZ
Hjeedgi
LZWW^c\
7dai
Feeder
Base
Figure 11.
Through-Bolt Mounting

       
   Figure 10   
       





Direct Mounting
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Grizzly Power Roller G1095/G1096 User manual

Grizzly
Brand
Grizzly
Model
Power Roller G1095/G1096
Type
User manual
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