Rotary SM65-55 Owner's manual

Brand: Rotary

Model: SM65-55

Type: Owner's manual

This manual is also suitable for

OM-SM-1

Rev.A 5/10/2014

4 -Post Alignment Lift

SM65-51/55,SM55LT-51

Installer: Please return this booklet to literature package and give to lift owner/operator.

SJ140506

EC Declaration of Conformity

Pursuant to EC Directive 2006/42/EC on Machinery (Annex II A)

Name and address of manufacturer BlitzRotary GmbH

      HüngerStr.55

      78199Bräunlingen,

Deutschland

Thisdeclarationrelatessolelytothemachineasconguredwhenlaunchedontothecommercialmarket;

partswhichhavebeenaddedbytheenduserand/ormodicationsmadefollowingpurchaseremain

unaffected.UnauthorisedmodicationsorchangestothismachineinvalidatethisDeclaration.

We hereby declare that the machine described below

Productdesignation:4-postlift

Series/typedesignation:

Loadcapacity6500kg SM65-51,SM65-55

Loadcapacity5500/3500kg SM55LT-51

Machine/serialnumber:  ...................................................

Yearofmanufacture:   20…

complies with all key provisions of Machinery Directive 2006/42/EC.

Furthermore,themachinecomplieswiththeprovisionsoftheElectromagneticCompatibilityDirective

2004/108/ECandtheLowVoltageDirective2006/95/EC(safetystandardshavebeenmetpursuantto

AnnexI,No.1.5.1oftheMachineryDirective2006/42/EC).

Related harmonised standards:

EN1493:2010    Vehiclelifts

ENISO12100:2010   Safetyofmachinery–basicconcepts

EN60204-1:2006+A1：2009 Electrical equipment of machines

EN349:1993+A1:2008   Safetyofmachinery–Minimumdistances

ENISO13850:2008  Safetyofmachinery–emergencystops

Related miscellaneous technical standards and specications:

BGG945    Inspectionoflifts

BGR500    Useofworkequipment

BGVA3   AccidentPreventionRegulationrelatingtoElectricalinstallations

and Equipment

Nameofpersonauthorizedtocompilethetechnicaldocumentation:

Mr.Pohl,HüngerStr.55,78199Bräunlingen

Place,date:

Bräunlingen,19.05.2014  ___________________________

      FrankScherer/ManagingDirector

Table of Contents

1. Introduction................................................................4

1.1Aboutthisoperatingmanual....................................4

1.2Warningandinformationsymbols...........................4

1.3Intendeduse...........................................................5

1.4Incorrectuse,incorrectbehavior............................5

1.5Internalaccident,healthandsafety,andenvironme-

ntalinformation........................................5

2. Safety ............................... .......................... ....6

2.1Operators..................................................................6

2.2Basicsafetyrequirements........................................6

2.3Permittedaxleloadsandweightdistribution........7

2.4Banonunauthorizedmodicationsoralterations......8

2.5Experts,competentpersons......................................8

2.6Maintenancecontractors,installationstaff................8

2.7Safetyinspectionsbycompetentpersons................9

3. The 4-Post Lift ...............................................10

3.1Overviewofparts.....................................................10

3.2Generalworkow.....................................................10

3.3Workarea,dangerzones.........................................11

3.4Safetymechanisms..................................................11

3.5Controlunit ........................................................15

4. Operation .......................................................16

4.1Emergencystop........................................................16

4.2Switchthemachineon.............................................16

4.3Determinethevehicledata......................................16

4.4Drivingon.................................................................17

4.5Lifting/lowering...........................................17

4.6Driveoff...................................................................18

4.7Switchthemachineoff.............................................18

5. Problems, causes, actions............................19

5.1Troubleshootingbytheoperator..............................19

5.2Troubleshootingbyauthorizedmaintenance

contractors.......................................................................21

6. Authorized lowering .......................................24

6.1 Manuallyloweringtheliftwhenthereisaheight

differenceof>50mm.......................................................24

6.2Levelingtherollingjacks..........................................25

6.3Emergencymanualfunction.....................................25

7. Technical data .................................................27

8. Cleaning ...........................................................28

9. Maintenance and repair ..................................29

9.1Qualicationofmaintenanceandrepairstaff...........29

9.2Maintenanceandrepairsafetyregulations..............29

9.3Maintenancework ...........................................30

9.4Approvedhydraulicoils............................................33

9.5Check,rell,changethehydraulicoil.......................34

9.6Repairwork(Repairs)..............................................35

10.Transport, Storage ...................................37

10.1Transport.................................................................38

10.2Ofoading..................................................................38

10.3Storage....................................................................38

11.Assembly ........................................................39

11.1Assemblysafetyinstructions.................................39

11.2Quickassemblyinstructions..................................39

11.3Sitespecications...................................................40

11.4Installationpreparations..........................................40

11.5Preparetherunways...............................................41

11.6Preparethecrossbeams........................................41

11.7Setupthecables....................................................42

11.8Fastentherunwaystothecrossbeams.................42

11.9Assembletheliftcolumn.........................................42

11.10Attachthelatchbarsandcables...........................43

11.11Attachtheexiblehose.........................................44

11.12Assemblethehydraulicsmodule..........................44

12. Electrical connections ..................................45

12.1Safetyinstructionsforconnectingpowercables....45

12.2Connecttheliftpowersupply.................................46

13. Commissioning .............................................48

13.1Testthepneumaticandhydraulicsystem..............48

13.2Testthesafetymechanism.....................................48

13.3Aligntherollingjacks..............................................49

13.4Levelingthemainlift................................................49

14. Wheel alignment kit AK... (optional) ............50

14.1Suppliedparts........................................................50

14.2Assembly................................................................50

14.3Adjustmentwork.....................................................51

15. Disassembly ...................................................52

16. Disposal ..........................................................53

16.1Environmentalproceduresfordisposal...................53

16.2Packaging................................................................53

16.3Oils,grease,andotherchemicalsubstances..........53

16.4Metals/Electronicwaste........................................53

ANNEX

• SM65-51/55,SM55LT-51:

 Pneumaticcircuitdiagram,wiringdiagrams,

 hydrauliccircuitdiagram,sparepartslists

• Maintenanceschedule:Instructionsforconducting

visualinspectionsandfunctiontesting

• Inspectionlog

1. Introduction

1.1 About this operating manual

The post lift conforms to state of the art technolo-

gyandcomplieswiththeapplicableoccupational

health&safetyandaccidentpreventionregulations.

Notwithstanding,improperuseoruseotherthanthat

whichisintendedmayresultinariskoffatalor

physicalinjurytotheuserorthirdpartiesandmay

alsoresultindamagetoproperty.

It is therefore imperative that the relevant people

carefullyreadandunderstandthisoperatingmanu-

al.Readtheinstructionscarefullytopreventincor-

rectuse,potentialhazardsanddamage.Thepost

liftshouldalwaysbeoperatedaccordingtoregula-

tions.

Pleasenotethefollowing:

• Theoperatingmanualmustbekeptnearthelift

andbeeasilyaccessibleforallusers.

• Thisoperatingmanualprovidesinformationon

thepostliftsSM65-51,SM65-55,SM55LT-51

variantwithliftingtable..

• Make sure that you have read and understood

Chapter 2, Safety and also the operating

instructions supplied with the machine.

• Weassumenoliabilityfordamageandopera-

tionalbreakdownswhichmayoccurasaresultof

non-compliancewiththeinstructionscontained

withinthisoperatingmanual.

• Installationandcommissioningoftheliftsis

describedindetailinChapters11to13.

Installation may only be carried out by authorized

installationspecialistsandqualiedelectricians.

• Ifyoushouldrunintodifcultiespleasecontact

aspecialist,ourcustomerserviceorspareparts

departmentoroneofourrepresentatives.

• Illustrationsmaydifferfromthesuppliedversion

ofthemachine.Functionsorprocessestobe

carriedoutremainthesame.

Disclaimer:

 Weassumenoresponsibilityforprintingerrors,

mistakesandtechnicalchanges.

 Thebrandsandtrademarksmentionedinthis

documentrefertotheirownersortheproducts

thereof.

1.2 Warning and information symbols

Warningsareidentiedbythefollowing

symbols,dependingonthehazardclassication.

Beespeciallyawareofsafetyandhazardswhen

workinginsituationsidentiedbywarningsymbols.

Complywiththeoccupationalhealth&safety

andaccidentpreventionregulationswhichare

applicableinyourcountry.

Risk of death or injury

Direct threat to life and health

   ofpeople.Non-compliancemay

   leadtodeathorseriousinjury.

Risk of death or injury

    Potentialrisktolifeandhealth

   ofpeople.Non-compliancemay

   leadtoseriousorcriticalinjury.

Risk of injury

    Potentiallyhazardoussituation.

    Non-compliancemayleadto

    minorormoderateinjury.

Damage to property

    Potentiallyhazardoussituation.

    Non-compliancemayleadto

    damagetoproperty.

Other Symbols

INFO symbol

  UsefulinformationandTips.

Bullet point:

Forlistswithkeyinformation

ontherespectivesubject.

Handling instructions:

Carry out the detailed steps

insequence.

Handling instructions,warning

Carry out the detailed steps in

sequence.

DANGER

WARNING

CAUTION

ATTENTION

1.3 Intended use

The post lift may only be used:

• Inindoorareasforliftingunoccupiedmotorvehi-

cles.

• Forliftingvehicleswithamax.loadcapacityof

6500kg,5500kg,accordingtotheliftvariant.

Thepermittedloadcapacityoftheliftingtableis

max.3500kg.

• Iftheweightisdistributedcorrectly.Bydefault,

the load should be centered in the direction of

motion.Ifthemainload(e.g.engine)ishowever

atthefrontortheback,thefollowingapplies:

•mainlift:atfrontmax.2/3,

 atback1/3ofloadorviceversa.

•forliftingtables:atfrontmax.3/5,

 atback2/5ofloadorviceversa.

• Withcorrectlyaligned,adjustablerunways.The

vehicle must be approximately centered on the

tworunways.

• InaccordancewiththetechnicaldatainChapter

7,intechnicallysoundcondition.

1.4 Incorrect use, incorrect behavior

Incorrectbehaviorpresentsaresidualrisktothe

lifeandhealthofthepeopleworkingintheliftarea.

The manufacturer assumes no liability for

damageresultingfromuseotherthantheintended

purposeandfromincorrectbehavior.

The following is prohibited:

• Climbingontoorridingonthepostliftortheload.

• Liftingwhentherearepeopleinthevehicle.

• Lifting/loweringwhenpeopleoranimalsareinthe

dangerzone,inparticularbelowthelift.

• Jerkyliftingorlowering.Donotcausetheliftto

vibrate.

• Throwingobjectsontoorunderthelift.

• Liftingavehicleattheincorrectpick-uppoints

whenusingaliftingtable.

• Liftingaloadononlyonerunwayofthemainlift

ortheliftingtable.

• Loiteringorworkinginthedangerzonewhenitis

notloweredintothelockposition(latchbars).

• Activatingthemachinewhensafetyequipmentor

mechanismsarenotinplace(Example:locking

latchesarenottted).

• Drivingontotheliftwhentheadjustablerunways

areincorrectlyaligned.

• LiftingloadsnotlistedinChapter1.3.

• Liftingvehiclescontaininghazardousgoods.

• Operatingoutdoorsorinworkshopsatriskfrom

reorexplosion.

• Washingcarsonthepostlift.

• Modicationsofanykind.

1.5 Internal accident, health and safety, and

environmental information

Thisoperatingmanualdoesnotincludetheope-

ratinginstructionswhichneedtobedraftedbythe

userofthepostlift.

 Theinternaloperatinginstructionsregulateacti-

onswithinthecompanyforthepreventionofaccid-

ents,andriskstohealth&safetyandtheenvironm-

ent.

These also include actions in the case of an

emergency,rstaidmeasuresetc.

2. Safety

2.1 Operators

Thepostliftmayonlybeoperatedwithoutsuper-

visionbypersonswho:

• Are18yearsoldandabove.

• Arefamiliarwiththebasicregulationsonhealth&

safetyandaccidentprevention.

• Havebeentrainedtohandleandoperatethepost

lift.

• Haveproventheirabilitytodosotothecompany.

• Havebeenexpresslyappointedinwritingtoope-

ratethelift.

• Havereadandunderstoodtheoperatingmanual.

2.2 Basic safety requirements

• Onlyoperatethepostliftafteraspecialisthasce-

tiedintheinspectionlogthatithasbeencorrec-

tlysetup.

• Alwaysfollowtheoperatinginstructions(labelson

thepostlift).

• Ifseveralpeopleworkonthepostlift,asupervis-

ormustbeappointedbythecompany.

• Thepostliftmayonlybeoperatedintechnically

soundconditionwithregardtosafetyandwithall

safetymechanismsinplace.

• Thecontrolboxorcontrolunitmayonlybeopen-

edbyaqualiedelectrician.

• Safetyinspectionsmustbeconductedregularly,

atleastonceannually.

• Ifsignsofadefectappear,immediatelyshut

downthepostlift,informasupervisorandcontact

thecustomerserviceifnecessary.

• Keeptheworkareacleanandfreeofoil,grease,

andcontamination.

• Beforelifting/lowering,checkthattheacoustic

alarm(buzzer)works.

• Beforestandingorworkinginthedangerzone

underneaththemainlift/liftingtable,loweritinto

thelockposition(latchbars)usingthe"Down“

button.

• Theremustbenoobstaclesinthepathofthe

mainliftortheliftingtables.

• Alwaysmonitortheloadcarefullywhenliftingand

lowering.

• Alwaysstopthevehiclessafely,centeredonthe

runways.Securethevehicleagainstrollingwith

wheelchocks.

• Forliftswithliftingtables:

 Alwaysliftthevehiclewiththeliftingtableonthe

pick-uppointsapprovedbythevehiclemanufac-

turer.Liftitforashortdistanceandcheckthat

thepick-uppointsaresecure.Onlythencanthe

vehiclebemovedtotherequiredheight.

• Takestepsagainsttrafcintheareaofthepost

lift.Donotparkothervehiclesinthedangerzone.

• Donotloadmainliftsandliftingtablebeyondthe

permittedcapacity,complywiththepermittedaxle

loadsandloaddistributioninaccordancewith

Chapter2.3.

• Whendisassemblingorttingheavyvehicle

parts,watchoutfordangerousshiftsinthe

weightbalance,inparticularwhenthevehicle

issupportedbyliftingtable.Securethevehicle

beforehand.

• Alwaysfullylower,switchoffandsecuremain

liftsandliftingtablestopreventunauthorized

useaftercompletionofwork(turnmainswitchto

"OFF“andlock).

• Followthemaintenanceandserviceschedule,

recordperformanceofmaintenanceandservicing

(Chapter9).

• Installation,maintenanceandservicingmay

only be carried out by authorized specialists

(maintenancecontractors)(Chapter9).

• Onlyqualiedelectriciansmayworkontheelec-

trics.

• Onlytrainedpeoplewithknowledgeofhydraulics/

pneumaticsmayworkonhydraulicorpneumatic

equipment.

• Appropriatepersonalprotectiveequipment

mustbewornwhenworkingintheareaofthe

liftinaccordancewiththeapplicablehealth&

safetyandaccidentpreventionregulations.For

example,protectivegloves,protectivegoggles,

safetyshoes.

• Onlyoriginalsparepartsfromthemanufacturer

maybeused.

• The lift must be inspected by a specialist after

repairinganysupportingparts.

2.3 Permitted axle loads and weight

distribution

Beforeliftingthevehicle,youmustensurethatthe

weightdistributioniscorrect.

Whentheweightdistributioniscorrect(default

position in direction of motion) the main load is

locatedatthefront(e.g.engine).

Risk of injury through toppling of

the vehicle when incorrectly loaded.

  Complywiththepermittedloadcapacityasin

 Fig.1and2.

  Complywiththepermittedweightdistribution

 asinFig.1and2.

  Complywiththeapproveddistancesbetween

 pick-uppointsasinFig.3.

Figure 1: SM55LT-51 (with lifting table)

Load capacity

•Mainlift  5500kg

•Liftingtable 3500kg

Permittedweightdistribution

•Mainlift  frontmax.2/3:

    F1=max.3670kg

    backmax.1/3:

    F2=max.1830kg

•Liftingtablefrontmax.3/5:

    F1:2100kg

    backmax.2/5:

    F2:1400kg

Figure 2: SM65 -51/55

Load capacity

•Mainlift  6500kg

Permittedweightdistribution

   frontmax.2/3:

  FA1=max.4330kg

    backmax.1/3:

    FA2=max.2170kg

Figure 3: Approveddistancebetweenpick-up

pointsonliftingtable

•Length max.2.1m

•Width min.1.4m

WARNING

↓ ↓

←

FA1

FA2

max 2.1m

min 1.4m

2.4 Ban on unauthorized modications or

alterations

• Unauthorizedmodicationsandalterationstothe

postliftarenotpermittedforsafetyreasons.

• Theoperatingpermitshallalsobedeemednull

andvoid.

• The Declaration of Conformity also becomes null

andvoid.

2.5 Experts, competent persons

Thepostliftmustbeinspectedaftercommiss-

ioningandatregularintervals(aftermax.oneyear),

aswellasafterdesignmodicationsorrepairofsup-

portingparts.Inspections may be carried out by

the following people:

Certied expert

Thesearepeoplewhohavespecialistknowled-

geintheeldofliftsbasedontheirprofessional

trainingandexperience.

Expertsshouldbeabletoinspectliftsandmake

anexpertassessmentthereof.

 TÜVexperts,specialistengineersfromthemanu-

facturerorself-employedspecialistengineerscan

beusedforinspections.

Competent persons

 Thesearepeoplewhohaveadequateknowledge

intheeldofliftsbasedontheirprofessionaltraining

andexperience.

Theyaresufcientlyfamiliarwithhealth&safety

andaccidentpreventionregulationsaswellaswith

lifttechnologyinordertobeabletoassessthe

occupationalhealth&safetycomplianceoflifts.

2.6 Maintenance contractors, installa-

tion staff

 Maintenance,servicingandinstallationwork

may only be done by companies or specialists

authorizedbythemanufacturer.

 Thesepeopletrainedintheeldofliftsareco-

mpetentpersons,whoaretrainedformaintenance

aswellasrepairwork.

 Acompetentpersonisapersonwhohasadequ-

ateknowledgebasedonhisprofessionaltraining

andexperienceandisalsofamiliarwithkeyregul-

ationssothathe:

• Canassesstheworkassignedtohim,

• Canrecognizepotentialrisks,

• Cantakeactionsrequiredtoeliminatetherisk,

• Andhastherequiredknowledgeofrepairand

 tment.

 Thespecialistknowledgeofacompetentperson

must enable him to be in a position to

• Readandfullyunderstandcircuitdiagrams,

• Fullyunderstandthecontextwithparticularregard

toanyinstalledsafetyequipment.

• Possessknowledgeofthefunctionanddesignof

systemcomponents.

Simplefaultsonthepostliftmayberectiedby

operatingstaff.

Intheeventofamoreseriousfault,contactan

authorizedmaintenancecontractor.

2.7 Safety inspections by competent

persons

 Safetyinspectionsmustbecarriedouttoguar-

anteethesafetyoflifts.

 Safetyinspectionsshouldbecarriedoutinthe

followingcases:

• Beforeinitialoperation,afterinitialinstallation.

Usetheform"Initialsafetyinspectionbeforein-

stallation“.

•Afterinitialoperationatregularintervals,butat

leastonceayear.Usetheform"RegularSafety

Inspection“.

• Afteranydesignmodicationtopartsofthelift.

Usetheform"UnscheduledSafetyInspection“.

  Theinitialsafetyinspectionaswellasthe

safety inspections must be carried out by a

competent person

.Werecommendthat

you also perform maintenance in the course

oftheinspection.

  Unscheduledsafetyinspectionsandspec-

 ialmaintenanceworkarerequiredinthe

eventofdesignmodicationstothelift

(ttingadditionalparts).Thesafetyinspe-

ction must be carried out by a competent

person.

 UsetheformsuppliedintheAnnexcon-

 taininglistsforcarryingoutsafetyinsp-

ections.Pleaseusetherelevantformand

stapleittothemanualaftercompletion.

3. The 4-Post Lift

3.1 Overview of parts

Figure 4: Example of a 4-post lift with lifting

table (SM55LT-51)

1.Standardliftcolumn

2.Liftcolumnwithcontrolunit

3.Automaticrampchock

4.Crossbeams

5.Powerunit

6.Controlbox

7.Compressedairunitwithlubricator(option)

8.Baseplate

9.Fixedrunway

10.Drive-onramp

11.Latchbar

12.Slaverunway

13.Slipplate

14.Liftingtable(SM55LTonly)

15.Fillerplate

T Nameplate

3.2 General workow

• Afterdeterminingthevehicledataandaligning

therunways,thevehicleisdrivenontothemain

liftandsecuredagainstrolling.

• Thevehicleisraisedtothedesiredheightwith

themainlift.

• Withoptionalliftingtable:

 Ifaliftingtableisused,themanufacturer-

approvedpick-uppointsonthevehicleare

selectedandthematchingsupportsareplaced

underneath.Afteradjustingtheselectoron

thecontrolunitandcheckingthattheweight

distributioniscorrect,thevehicleisliftedbythe

liftingtable,andthelockinglatchthenlocks.

Onlythencanworkcontinueinthedangerzone.

• Mainliftsandliftingtablearettedwithapneu-

maticlockingmechanism.

• Iftheliftlowersevenslightly,forsafetyreasons

itautomaticallymovesintothelatchbar(locking

latch).

• Aftercompletionofthework,thevehicleislow-

eredagaintothegroundanddrivenoff.































3.3 Work area, danger zones

Figure5:Workarea,dangerzones

1.Controlarea

2.Workareaanddangerzone

3.Vehicleoverhang

Riskofinjuryinthedangerzoneofthe

post lift in the event of incorrect

  behavior.

Onlyremaininthedangerareaifyou

have been trained and briefed and

  assignedtothearea.

  Keeptheworkareaclean.

Keepescaperoutesclearsothatyou

canleavethedangerzonequickly

andsafelyintheeventofanemer-

gency.

3.4 Safety mechanisms

See gures 6 ... 13

Safety mechanisms protect both

people and lift. They must not be

disabled!

  Postliftdangerzonesareprotectedby

safetymechanisms.

  Functionandconditionofthesafetymecha-

 nismsmustbecheckeddaily!

  Ifsafetymechanismsaretriggered,thepost

liftstopsimmediately.

  Ifsafetymechanismsaredefective,thepost

liftmustbetakenoutofuseimmediately

 andthemainswitchlockedwithapadlock.

Any further use must be prevented until the

 machineisfullyrepaired!

  Ifthepostliftismovedortakenoutofusefor

 longperiods,checkthesafetymechanisms

 beforere-commissioningandrepairifnec-

 essary.

WARNING

min 2m

min 0.8m

①

②

③

1. Buzzer

Acousticalarm.Sounds:

•Whenloweringthemainlift<120mm

(footprotection).

•Whenloweringtheliftingtable(handand

ngerprotection).

•Whentroubleshooting(lifting/loweringusing

theoverrideswitch,forheightequalizingor

duringemergencymanuallowering).

2. Lockable main switch

 "ON“setting:Postliftreadyforuse.

 "OFF“setting:Postliftoutofuse.Themains

voltageisstillpresentinsidethecontrolbox.

 Switchingoff(OFF)immediatelystopsany

movementofthepostlift(=emergencystop).

3. Locking latch on each lift column

 Thelockingmechanismconsistsofalatchbar

androllerwithcamshaft.Latchbarwith100mm

lockinglatchnotches.

If a fault occurs in the hydraulic system or if

thecablebreaksorbecomesslack,thebrake

mechanismisactivated.Thecamispressed

againstthelatchbarthroughapowerfulspring

action.Inadditionalockcamlatches(viaan

airpiston)intothelatchbar.Allupordown

movementsstopimmediately.Anyfurtherlow-

eringisprevented.

4. Locking latch on both lifting table

Thelockingmechanismconsistsoftoothed

lockbars.Onreleasingtheliftorlowerbutton,

theupperbracketswingsdown.Thelockbars

engage(ratchets).

5. Foot protection switch on the lift column with

control unit

 Deactivatestheloweringprocessataliftheight

of120mm(footprotection,otherwiseacrushing

orshearinghazardexists).

 Youcanonlylowerfromthisheightbypressing

the"Lowerindangerzone“button(1-button

safetyswitch).

6. Pressure control valve

Thepressurecontrolvalve(arrow)isfactory

settoca.210bar.

 Preventsasuddenloweringoftheliftintheeve-

ntofaleakinthehydraulichose(loweringspeed

=max.1.5xdefaultspeed).

7. Lowering valve (emergency release) and

emergency manual valves

•Pos.6.1Loweringvalveforemergencyrelease

ofthemainlift(SM65lift).

•Pos.7:Emergencymanualvalvefor

mainliftandrollingjack.Fitteddifferentlyacco-

rdingtovariant.Beforeusecheckassignmentto

mainliftandliftingtable.

Duringapowerfailurethevalvescloseand

stopanymovement.

8. Broken cable and slack cable switch

•Pos.8.1:Brokencableswitch:

 Thisswitchisactivatedifthecableisbroken.

Allmovementofthepostliftstopsimmediately.

Thecontrolbuttonswillnotfunction.Consulta

competentpersonforrepair.

• Pos.8.2:Slackcableswitch:

 Thisswitchisactivatedwhenthecableistoo

slack.Allmovementofthepostliftstopsimm-

ediately.TheDownbuttonwillnotfunction.The

Upbuttonwillhoweverfunctioninorderthatthe

cablecanbepulledtightagainbyraisingthelift

slightly.

7.1

6.1

7.3

7.2

Lock nut

9. Photo sensor for rolling jack runways:

Guardsagainstheightdifferencesof>50mm

betweentherunways

 Stopstheloweringorliftingprocessifthedif-

ferenceinheightbetweenthetworunwaysis

greaterthan50mm.

3.5 Control unit

All movement of the lift stops immediately

whenyoureleaseapressedbutton.

Figure 14: Control unit in the lift column

Selector, onlyforSM55LTvariantwithlifting

table:

•Leftsetting:Mainliftactive

•Rightsetting:Liftingtableactive

2. UP button

 Formainliftsorliftingtables.

 Functionsonlyifthebuttonispressed.

 Postlift/liftingtablerunwaysmoveup.

3.On/Off switchforoptionallighting.

4. DOWN button

•Formainliftsorliftingtables.

Functionsonlyifthebuttonispressed.

  Themainliftorliftingtablerunwaysmoveup

for around 2 seconds to release themselves

 fromthelockinglatches.

 Runwaysmovedownuntiltheautomaticshut-

offisactivated120mmabovetheground

 (footprotection,otherwisethismaypresent

acrushingandshearinghazard).The lower-

ingprocessstops.

5. LOCK button

•Formainliftsorliftingtables.

 Functionsonlyifthebuttonispressed.

•Mainlift:Locksthecrossbeamsinthelatchbars

ofthefourliftcolumns.Keepbuttonpresseduntil

allcrossbeamslocksecurelyintothelatchbars.

•Liftingtable:Lowersbothrunwaysontothetoot-

hedlockbars(ratchets).

 Keepbuttonpresseduntilbothrunwayslockse-

curelyintothelatchbars.

6.DOWN button in the danger zone below 120

•Formainlifts.

 Onlyfunctionsafterthe120mmautomaticshut-

offhasreactedtoDOWN(4).Therunwayscan

thenbeloweredcompletelyifonlybutton(6)is

pressedatthattime.Abuzzersoundsthrough-

outtheentireloweringprocess.

7. Buzzer

Acousticalarm.Sounds:

•Whenthemainliftisbeinglowered<120

mm (Foot protection)

•Whentheliftingtableisbeinglowered(hand

andngerprotection).

•Whentroubleshooting(lifting/loweringusing

theoverrideswitch,forheightequalizingor

duringemergencymanuallowering).

8.Lockable main switch

 "ON“setting:Postliftreadyforuse.

 "OFF“setting:Postliftoutofuse.Themains

voltageisstillpresentinsidethecontrolbox.

 Switchingoff(OFF)immediatelystopsany

movementofthepostlift(=emergencystop).

4. Operation

Risk of injury when lowering the

load onto objects below the lift

or the vehicle. Vehicle may topple

over.

  Beforelowering,youmustremoveallobjects

 fromunderneaththelift.Thisappliesinparti-

culartochassisstandsandauxiliaryjacks.

  Alwaysmonitortheliftandvehiclecarefully

 whenliftingorlowering.

Risk of fatal injury if load is incor-

rectly distributed on both lifting

tables.Vehicle may topple over.

  Checkthataxleloadsandweightdistribution

 arecorrectinaccordancewithChapter1.3.

  Securetheloadwithadequatelysizedchas-

 sisstands.

Risk of fatal injury in the event of

malfunction or damaged parts.

  Shutdownpostlift.Todoso,setthemain

 switchto"OFF“andlockitwithapadlock.

 Consultacompetentperson.

When working with the post lift, make

sure you follow the instructions listed

in Chapter 2. Safety.

4.1 Emergency stop

1.Toperformanemergencystop,setthemainswi-

tchtoOFF("OFF“setting).Themainliftorthelift-

ingtablestopsimmediately.

4.2 Switch the machine on

1.Switchonthepowersupplywiththemainswitch

("ON“setting).

2.Checktheoperationalstatusofthemainliftand

theliftingtable.

3.Checkthefunctionalityofthecontrolbuttons.

4.Checkthefunctionalityofthebuzzer.Todoso

raisetherunwaysslightlyfromthebottompositi-

onandloweragain.Abuzzermustsoundwhen

lowering.

5.Lowerthemainlift(includingdrive-onramps)

liftingtablecompletely.

6.Keepworkareaandrunwaysclean(noobjects

lyingaround,nogrease,nooil).

4.3 Determine the vehicle data

1.Determinetheweightdetailsandthevehicle

height(seevehiclelicense).

Checkthevehiclecenterofgravity,check

 theloadandbody.Checkthepermitted

weightdistributiononthelift.

2.Comparedetailswiththenominaldataofthelift.

3.Determinetheapprovedpick-uppointsaccordi-

ngtothemanufacturersspecications.

4.Ifthevehicledataisnotavailable,askthesup-

ervisor.

DANGER

4.4 Driving on

1.Ifrequired,settheadjustablerunways(Fig.15,

PosR)accordingtothewidthofthevehicle.To

movethem,loosen2runwayboltsoneachofthe

twocrossbeams,movetherunwaysinparallel,

thentightentheboltsagain.

2.Drivethevehicleontotherunwayscenteredon

bothsides(havesomeoneguideyouon).Make

surethatthewheelsdonothangovertheedges

oftherunways.

3.Applythevehiclehandbrake,getout,andclose

allvehicledoors.

4.Securethevehiclewithchocksagainstrolling.

5.Placesupportsorpadsatthe4approvedpick-up

points.Onlyusesupportsorpadsapprovedby

themanufacturer.Thesemustbecorrectlyand

stablypositioned.

6.Takesafetymeasurestoensurethatneither

people nor loads can collapse or fall and loads

cannotslip.Makesuretheweightdistributionis

correct.

4.5 Lifting/lowering

Risk of injury in the post lift zone.

Donotputpeopleatriskwhentheliftorlift-

ingtablemoves.

Alwaysmonitorthedangerzoneswhenlifting

 orlowering.

No-onemuststandinthetrafczoneofthe

lift.

Danger of crushing and shearing of

limbs (foot, toe, nger etc.). Possib-

le uncontrolledmovement when lo-

wering in the danger zone (below

the runways, cross beams) or when

moving the lifting table scissors.

Nopartsofthebodybelowtherunways,cro-

ssbeams,orintherollingjackscissorszone

  Abuzzersoundsduringtheloweringprocess

inthedangerzone<120mm.

  Donotplaceobjectsbelowtheliftorthelifti-

ngtable,

Damage to high vehicles when LIF-

TING

and LOWERING. Vehicles

which are too high may collide with

the ceiling.

  EvenwhenLOWERING,themainliftorlift-

 ingtablebrieymovesup(outofthelatches).

  Monitortheprocessconstantly.

  Makesurethatthevehicledoesnotcollide

 withtheceiling.

  Theliftingorloweringprocessmustbecarri-

ed out uniformly so that the load does not

changeposition.

  Ifthevehicledoesnotremainstable,endall

movementimmediately.Thenturnthemain

switchto"OFF“andlockit.Thevehiclemust

nowbeloweredbyanauthorizedcompetent

person.

DANGER

WARNING

ATTENTION

Raising the lift

1.Settheselectortotheleft(mainlift).

2.LiftthemainliftslightlywiththeUPbutton.

3.Checkthesteadinessandpick-upstabilityofthe

vehicle.

4.Onlystarttoliftsmoothlyandtotherequired

heightifthevehicleisstable.

Destruction of the hydraulic pump.

Operating error, when the main lift

is moved for long periods to its full

rise.

  Onlymovethelifttojustbelowitsfullrise.

Thenreleasethebutton.

5.Lowerthemainliftwiththe"Lock“buttontothe

lockposition.

 Complywithoccupationalhealth&safetyand

 accidentpreventionregulations.Usesafety

 standswhendisassemblingheavyparts.

  Checkthatweightdistributioniscorrect.

Raise the lifting table

6.Settheselectortotheright(liftingtable).

7.Checkthepositionofthesupportsorpadsand

correctifnecessary.

8.LiftthevehicleslightlywiththeUpbutton.

9.Proceedasdescribedabove(Pos.3to5).

Lifting with a slack cable

Ifthemainliftisontheskew,theslackcable

 switchactivatesastop.Onlytheliftfunction

isstillactive.Thebuzzersoundscontinuously

 throughoutthelifting.Theliftfunctionisalso

lockedifthecablebreaks.

  Ifthecableisslack,presstheUpbutton.

Raise the lift so that all 4 cables are

tensioned.

Lowering the main lift or lifting table

1.Removeallobjectsintheliftandliftingtable

zone,inparticularundertheliftandliftingtable.

2.Settheselectortothedesiredposition.

3.UsingtheDownbutton,steadilylowertheliftor

theliftingtableuntiltheautomaticshut-off(120

mm)isactivated.

 Todoso,rstmovetherunwaysupforaround

2secondstoreleasethemfromtheratchets.

 Onlythenmovetherunwaysdownuntiltheau-

tomaticshut-offisactivated.Theloweringproc-

essstops.

 Whenlowering,makesurethatthemainlift

lowerssmoothly.Ifnotthenstoptheprocess.

 Ifthemainliftisskew,moveitupwardsslig-

htlysothatthecablespulltight..Thenconti-

nuetheloweringprocess.Ifthisdoesnot

work,consultacompetentperson.

4.Tocompletelylowertheliftpress"Lock“and

"Lowerinthedangerzone“together.

Move the main lift or liftingtablerighttothebot-

tomposition.Makesurethatthedrive-onramps

arefullylowered.

4.6 Drive off

1.Removechocks.

2.Carefullydrivethevehicleofftheliftandaway

fromtheliftarea(havesomeonetoguideyou).

 Indoingso,makesurethatthewheelsneverrun

overtheedgeoftherunwaysoralongsidethem.

4.7 Switch the machine off

1.Disconnectthepowersupplywiththemainswitch

("OFF“setting)andlocktheswitchwithapadlock.

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Rotary SM65-55 Owner's manual

Brand: Rotary

Model: SM65-55

Type: Owner's manual

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Rotary SM65-55 Owner's manual

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