Troxus DUNE 900 Installation guide

Brand: Troxus

Model: DUNE 900

Category: Rack accessories

Type: Installation guide

DUNE 900

DUNE 900 Installation manual

ZHEJIANG FEISHEN VEHICLES INDUSTRY CO.LTD.

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Catalog

1. Front tire installation …………………………………

2. Front bumper bar installation …………………………

3. Steering handle installation ……………………………

4. Seat installation …………………………………………

5. Rear bumper bar installation ……………………………

6. Rear traction device installation ……………………

7. Coverplate of rack installation ………………………

8. Battery installation ………………………………………

9.Caution ………………………………………………………

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1.Front tire installation

1）inspection before installation.

Check if there is any damage ,deformation on the tire; use the

tire pressure tool to test the tire pressure .the tire can be

installed if the tire pressure is ok ,take corresponding

measures if the tire pressure is not in the range of standard

2） Front tire installation

install the tire into the bracket of rim, then tighten the nuts.

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2. Front bumper bar installation

1.Remove cotter of traction device ,then remove the hook

2.align the dragline pulley（2） with the upper two holes

on the front bumper bar（1）,use hexagonal flange bolt M8×30

（3）to do pre-tighten, then align the bottom two holes in the

front bumper bar, ,use hexagonal flange bolt M8×20（4）to

tighten it , after this, tighten the upper two bolts.

3.pull winch drawstring out from the middle of dragline pulley,

fit the traction hook ,fit cotter

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3. Steering handle installation

1）Adjust steering handle

loose the four bolts(2),adjust the steering handle untill

it is suitable for driving, tighten the four bolts

2） Shield of steering handle installation

install the shield onto the base of steering handle

3) Mounting plate installation

as the position shown in (2)the picture, use tapping screw and

hexagonal flat screw to fix it

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4) rearview mirror installation

fit the rearview mirror on the mounting base, adjust it until

it is suitable for driving then tighten it

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4.Rear seat installation

As shown in the picture,put forwards the slot(1) into the

slot(A),align the position(2) with the position(B),push the

hook(3) into beam(C),waggle the chair to check if the chair

shake or not , refit it if the chair shake.

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5 Rear bumper bar installation

AS shown in the picture,align the two bottom hole of the rear

bumper with the second hole on the rear handrail,use 4 inner

hexagonal flat screw(3) and 4 hexagonal flange nut to do

pre-tighten, use hexagonal flat bolts M8×20 to fix in the upper

two hole(5),tighten the bottom nuts.

Enter part(2) into part(1),fit the hinge pin (4),fit

pin(5) ,fit part(3) ,fit hexagonal flat boltM8X16（6） and

tighten it.

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7.Coverplate of rack installation

Fit the left and right coverplate (1.3),use inner

hexagonalf lat screw M6×16 to fix it,then fit the middle

coverplate .

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8.Battery installation

1）Remove bolts M6×25（2）and bolts M8×25（3）,remove

front rack.

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2）pour electrolyte solution into the battery, seal the

liquid inlet with sealing strip ,remove the maintenance

coverplate ,put the battery under the position of maintenance

coverplate, fit the electrode cable (red one is positive

electrode ,black is negative).

3） fit maintenance coverplate after fitting battery, then fit

front rack ,

9. Caution

1）use correct tool match with the fastener to prevent the

risk of slipped fastener during fitting

2）wear protect gear during installation (like glove etc.),be

carefull as the battery liquid is corrosive.

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Troxus DUNE 900 Installation guide

Brand: Troxus

Model: DUNE 900

Category: Rack accessories

Type: Installation guide

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