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AC 800M
EtherNet/IP DeviceNet
Configuration
System Version 6.0
AC 800M
EtherNet/IP DeviceNet
Configuration
System Version 6.0
NOTICE
This document contains information about one or more ABB products and may include a description
of or a reference to one or more standards that may be generally relevant to the ABB products. The
presence of any such description of a standard or reference to a standard is not a representation that
all of the ABB products referenced in this document support all of the features of the described or ref-
erenced standard. In order to determine the specific features supported by a particular ABB product,
the reader should consult the product specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property
in the ABB products described in this document.
The information in this document is subject to change without notice and should not be construed as
a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Products described or referenced in this document are designed to be connected, and to communicate
information and data via a secure network. It is the sole responsibility of the system/product owner to
provide and continuously ensure a secure connection between the product and the system network
and/or any other networks that may be connected.
The system/product owners must establish and maintain appropriate measures, including, but not lim-
ited to, the installation of firewalls, application of authentication measures, encryption of data, installa-
tion of antivirus programs, and so on, to protect the system, its products and networks, against security
breaches, unauthorized access, interference, intrusion, leakage, and/or theft of data or information.
ABB verifies the function of released products and updates. However system/product owners are ulti-
mately responsible to ensure that any system update (including but not limited to code changes, con-
figuration file changes, third-party software updates or patches, hardware change out, and so on) is
compatible with the security measures implemented. The system/product owners must verify that the
system and associated products function as expected in the environment they are deployed.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any
nature or kind arising from the use of this document, nor shall ABB be liable for incidental or conse-
quential damages arising from use of any software or hardware described in this document.
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ments specified in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC.
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All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2003-2016 by ABB.ï€
All rights reserved.
Release: April 2016ï€
Document number: 9ARD000014-600 A
9ARD000014-600 A 5
Table of Contents
About This User Manual
Intended User...................................................................................................................11
User Manual Conventions ...............................................................................................12
Warning, Caution, Information, and Tip Icons ....................................................12
Terminology.....................................................................................................................13
Released User Manuals and Release Notes.....................................................................17
Section 1 - Introduction
Overview..........................................................................................................................19
CI873 Communication Interface Module ............................................................19
Linking Device LD 800DN..................................................................................20
Device Import Wizard ..........................................................................................20
EtherNet/IP Embedded Switch Technology Overview ...................................................23
EtherNet/IP Star Topology ...................................................................................23
Linear Network ....................................................................................................24
Section 2 - Functional Description
Overview..........................................................................................................................27
User Interface ..................................................................................................................28
Hardware Tree......................................................................................................28
CI873 Connections...............................................................................................30
Status Handling ...............................................................................................................33
Status Handling for CI873 ...................................................................................33
Status Handling for LD 800DN ...........................................................................35
Status Handling for DeviceNet Slaves .................................................................37
Status Handling for EtherNet/IP Device ..............................................................39
Table of Contents
6 9ARD000014-600 A
Status Handling for S200 IO Modules................................................................. 41
CI873 Module Redundancy ............................................................................................ 42
Hot Swap.........................................................................................................................42
Hot Swap of CI873 ..............................................................................................43
Hot Swap of LD 800DN ...................................................................................... 44
Hot Swap of DeviceNet Devices.......................................................................... 44
Hot Swap of EtherNet/IP Device ......................................................................... 45
Section 3 - Device Import Wizard
Introduction ..................................................................................................................... 47
EDS File Content ................................................................................................. 47
Converting an EDS File to a Hardware Unit Type.......................................................... 49
Device ............................................................................................................ 57
File ............................................................................................................ 61
I/O Settings .......................................................................................................... 73
Section 4 - Configuration
Introduction ................................................................................................................... 103
Hardware Libraries........................................................................................................ 103
CI873 Hardware units ........................................................................................103
S200 Hardware Units......................................................................................... 106
Adding CI873................................................................................................................ 107
Inserting CI873 EtherNet/IP Communication Interface Unit ............................ 107
Configuring CI873 EtherNet/IP Communication Interface Unit....................... 108
Adding LD 800DN Linking Device Unit......................................................................109
Inserting LD 800DN Linking Device Unit ........................................................ 109
Configuring LD 800DN Linking Device Unit...................................................110
Adding DeviceNet Slave Device Unit...........................................................................121
Inserting DeviceNet Slave Device Unit ............................................................. 121
Configuring a DeviceNet Slave Device Unit ..................................................... 122
Device Identification Parameters .......................................................................124
Electronic Key Parameters................................................................................. 124
Communication Related Parameters..................................................................125
Table of Contents
9ARD000014-600 A 7
9ARD000014-600 A 7
Configuration Recovery Parameter ....................................................................131
Adding EtherNet/IP Device...........................................................................................132
Setting IP Address to an EtherNet/IP Device.....................................................132
Inserting EtherNet/IP Device unit ......................................................................133
Configuring EtherNet/IP Device........................................................................135
EtherNet/IP Device with Tag Support................................................................141
Configuring Logix 5000 series PLC Unit ..........................................................141
Adding S200 I/O Modules.............................................................................................146
Configuring S200 Adapter .................................................................................148
Inserting S200 I/O Modules ...............................................................................150
Configuring S200 I/O Modules..........................................................................152
Section 5 - Run-Time Operation
Run-Time Behavior .......................................................................................................165
Guidelines for Re-import and Re-configuration............................................................168
Re-import ...........................................................................................................168
Re-configuration.................................................................................................170
Online Upgrade and Coexistence.......................................................................172
Section 6 - Linking Device LD 800DN
Overview........................................................................................................................173
Features..........................................................................................................................173
Configuration.................................................................................................................174
BridgeWay Configuration Tool ..........................................................................174
Updating LD 800DN Firmware .........................................................................176
IP Address and MAC ID Configuration for LD 800DN ....................................179
Scan Cycle .....................................................................................................................182
LD 800DN I/O Tables ...................................................................................................183
Status and Diagnostics Indicators..................................................................................183
LD 800DN Status LED ......................................................................................184
DeviceNet Network Status LED ........................................................................184
DeviceNet Module Status LED..........................................................................185
Ethernet Activity LED .......................................................................................186
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8 9ARD000014-600 A
Ethernet Link LED............................................................................................. 186
Ethernet Module Status LED............................................................................. 186
Ethernet Network Status LED ...........................................................................187
Specifications for LD 800DN ............................................................................188
Diagnostics through Web Interface ...............................................................................189
Active Slaves......................................................................................................191
Idle Slaves Web Page .........................................................................................192
Faulted Slaves Web Page ...................................................................................193
Invalid Slaves Web Page .................................................................................... 194
Slave Status Web Page .......................................................................................195
Status & Settings Web Page............................................................................... 196
DeviceNet Devices Web Page............................................................................199
Files and File System in LD 800DN .............................................................................201
File System Structure.........................................................................................202
File System Security ..........................................................................................202
User Accounts on LD 800DN............................................................................203
Pre-existing Directories and Files......................................................................204
LD 800DN System Files.................................................................................... 204
Run/Idle State................................................................................................................209
Automatic Device Recovery .........................................................................................210
Address Recovery .............................................................................................. 210
Configuration Recovery.....................................................................................211
Configuring ADR from Control Builder............................................................ 211
Section 7 - Technical Data
General Technical Data .................................................................................................213
Technical Data for LD 800DN ......................................................................................214
Technical Data for connection to Allen Bradley Logix 5000 Series PLC on EtherNet/IP215
Technical data for S200 IO modules ............................................................................. 215
Performance Data.......................................................................................................... 216
Section 8 - Hardware Connections
Connect CI873 on CEX Bus ......................................................................................... 217
Table of Contents
9ARD000014-600 A 9
9ARD000014-600 A 9
Connect CI873 to LD 800DN........................................................................................218
Connectors..........................................................................................................218
Power ...........................................................................................................218
DeviceNet...........................................................................................................219
Ethernet RJ45.....................................................................................................220
Auxiliary RS-232 9 Pin D-Subminiature ...........................................................221
Appendix A - Troubleshooting EDS File
Appendix B - Troubleshooting CI873 Log Entries
Connection Error................................................................................................247
Configuration Error............................................................................................252
Index
Table of Contents
10 9ARD000014-600 A
9ARD000014-600 A 11
About This User Manual
Any security measures described in this document, for example, for user access,
password security, network security, firewalls, virus protection, etc., represent
possible steps that a user of an 800xA System may want to consider based on a
risk assessment for a particular application and installation. This risk assessment,
as well as the proper implementation, configuration, installation, operation,
administration, and maintenance of all relevant security related equipment,
software, and procedures, are the responsibility of the user of the 800xA System.
This user manual describes the integration of CI873 interface for EtherNet/IP and
DeviceNet communication in AC 800M, Common Industrial Protocol (CIP)
architecture, and integration of CIP in Control Builder and AC 800M.
The main areas covered in user manual are:
• CI873 EtherNet/IP Hardware Library (CI873EthernetIPHWLib).
• Device Import Wizard, used to import the Electronic Da
ta Sheet (EDS) files
into Control Builder.
Intended User
This user manual is intended for engineers who are planning and designing
EtherNet/IP and DeviceNet networks. The reader is expected to be familiar with the
Control Builder programming tool and the AC 800M products under the 800xA
system.
User Manual Conventions About This User Manual
12 9ARD000014-600 A
User Manual Conventions
Microsoft Windows conventions are normally used for the standard presentation of
material when entering text, key sequences, prompts, messages, menu items, screen
elements, etc.
Warning, Caution, Information, and Tip Icons
This User Manual includes Warning, Caution, and Information where appropriate to
point out safety related or other important information. It also includes Tip to point
out useful hints to the reader. The corresponding symbols should be interpreted as
follows:
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
Electrical warning icon indicates the presence of a hazard that could result in
electrical shock.
Warning icon indicates the presence of a hazard that could result in personal
injury.
Caution icon indicates important information or warning related to the concept
discussed in the text. It might indicate the presence of a hazard that could result
in corruption of software or damage to equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project or how to
use a certain function
About This User Manual Terminology
9ARD000014-600 A 13
Terminology
A complete and comprehensive list of terms is included in System 800xA System
Guide Functional Description (3BSE038018*). The listing includes terms and
definitions that apply to the 800xA System where the usage is different from
commonly accepted industry standard definitions and definitions given in standard
dictionaries such as Webster’s Dictionary of Computer Terms. Terms that uniquely
apply to this User Manual are listed in the following table.
Term/Acronym Description
AC 800M ABB controller 800 series, general purpose process
controller series by ABB.
ADR Automatic Device Recovery: Feature of the DeviceNet
master which allows a slave node that has dropped off
the network to be replaced with another device of the
same type.
BWConfig BWConfig is an MS Windows application, which is used
to communicate with LD 800DN over a standard RS-232
serial link. BWConfig is used to set the IP address, MAC
ID, and upgrade firmware for the LD 800DN (Ethernet to
DeviceNet Gateway).
CIP Common Industrial Protocol.
Class 1 Communication I/O Communication which requires dedicated CIP
connection to be established.
Class 3 Communication I/O communication that uses symbolic representation
(tag based) to write data in to the Allen Bradley PLC.
DeviceNet Network The DeviceNet network is an open device level network
that provides connections between simple industrial
devices (such as sensors and actuators) and
ï€
higher-level devices (such as programmable controllers).
Devices Represents EtherNet/IP or DeviceNet device with
profiles (general purpose, modular, PLC, etc).
Terminology About This User Manual
14 9ARD000014-600 A
EDS The Electronic Data Sheet (EDS) file contains device
specific information of EtherNet/IP and DeviceNet
devices.
EtherNet/IP The EtherNet/IP network offers a full suite of control,
configuration, and data collection services by layering
the Common Industrial Protocol over the standard
protocols used by the Internet (TCP/IP and UDP).
EtherNet/IP uses TCP/IP for general
messaging/information exchange services and UDP/IP
for I/O messaging services for control applications. This
combination of well-accepted standards provides the
functionality required to support both information data
exchange as well as control applications.
Explicit Messaging Explicit Messaging provide a one-time transport of a
data item. They can be sent as connected or
unconnected. These messages are typically point-to-
point.
HW Abbreviation for Hardware.
I/O Abbreviation for Input and Output.
I/O Adapter An I/O Adapter receives implicit communications
requests from an I/O Scanner, then produces and
consumes its I/O data, typically at the requested cyclic
rate. An I/O adapter can be a simple digital input device,
or something more complex such as modular pneumatic
valve system.
I/O Connection CIP connection which provides dedicated, special
purpose communication paths between producing
application and one or more consuming applications for
data exchange.
I/O Messages/Packet I/O Message consists of a Connection ID and optional
associated I/O data. One I/O message means one
complete Input/ Output Assembly data.
Term/Acronym Description
About This User Manual Terminology
9ARD000014-600 A 15
Implicit messaging ï€
(I/O Messaging)
Also known as I/O messaging. Implicit Messages are
exchanged across I/O Connections with an associated
Connection ID. The Connection ID defines the meaning
of the data and establishes the regular/repeated
transport rate and the transport class. It can be point-to-
point or multicast and are used to transmit application
specific I/O data.
ISP Input Set as Predetermined. ISP values are preset
default values of channels, as seen by the application,
when communication between CI873 and I/O devices
break. ISP is set to the last good value if there is any
channel error.
I/O Scanner An I/O Scanner initiates implicit connections with I/O
adapter devices, that is, it is an I/O Client. A scanner is
typically the most complex type of EtherNet/IP device, as
it must deal with issues such as configuration of which
connections to make, and how to configure the adapter
device. Scanners also typically support initiating explicit
messages, that is, it is also an Explicit Message Client. A
programmable controller is an example of an I/O
scanner (used interchangeably with Scanner class).
LD 800DN LD 800DN is a linking device, which is used to connect
DeviceNet devices with the control level network.
Linking Device EtherNet/IP to DeviceNet gateway, referred to as LD
800DN in the Control Builder hardware tree.
O->T Originator to Target. (used to describe packets that are
sent from the originator to the target)
RPI
(Requested Packet
Interval)
The rate of packet transmission from one node to
another.
Scan List The list of DeviceNet devices that needs LD 800DN to
establish connection with.
Term/Acronym Description
Terminology About This User Manual
16 9ARD000014-600 A
T- > O Target to Originator. (used to describe packets that are
sent from the target to the originator).
Targe t Term used for Server/Slave of CIP connection.
Term/Acronym Description
About This User Manual Released User Manuals and Release Notes
9ARD000014-600 A 17
Released User Manuals and Release Notes
A complete list of all User Manuals and Release Notes applicable to System 800xA
is provided in System 800xA Released User Manuals and Release Notes
(3BUA000263*).
System 800xA Released User Manuals and Release Notes (3BUA000263*) is
updated each time a document is updated or a new document is released. It is in pdf
format and is provided in the following ways:
• Included on the documentation media pro
vided with the system and published
to ABB SolutionsBank when released as part of a major or minor release,
Service Pack, Feature Pack, or System Revision.
• Published to ABB SolutionsBank when a User Manua
l or Release Note is
updated in between any of the release cycles listed in the first bullet.
A product bulletin is published each time System 800xA Released User Manuals
and Release Notes (3BUA000263*) is updated and published to ABB
SolutionsBank.
Released User Manuals and Release Notes About This User Manual
18 9ARD000014-600 A
9ARD000014-600 A 19
Section 1 Introduction
Overview
The Industrial Ethernet Protocol (EtherNet/IP) is the combination of traditional
Ethernet and an industrial application layer protocol, called the Common Industrial
Protocol (CIP). EtherNet/IP is used in industrial automation applications.
DeviceNet is a low-level industrial application layer protocol, based on Common
Industrial Protocol, for industrial automation applications. DeviceNet is built on the
standard Controller Area Network (CAN).
Both EtherNet/IP and DeviceNet have several features in common with CIP. Both
serve as communication networks between industrial controllers and I/O devices.
CI873 Communication Interface Module
EtherNet/IP device interfaces with the AC 800M controller, through the CI873
communication interface module. CI873 acts as an EtherNet/IP I/O scanner class
device. It originates connections to EtherNet/IP enabled devices and exchanges real
time I/O data with them.
The CI873 communication interface provides the following functionalities:
• Configuration of EtherNet/IP and DeviceNet devices.
• CI873 as EtherNet/IP I/O scanner.
• I/O communication with EtherNet/IP and DeviceNet devices using Class 1
connection.
• Status supervision of CI873, EtherNet/IP, DeviceNet, and Linking devices.
CI873 originate a Class 1 connection to Linking device (LD 800DN) for
DeviceNet device status.
• Hot swap of CI873, LD 800DN, DeviceNet, and EtherNet/IP devices.
Linking Device LD 800DN Section 1 Introduction
20 9ARD000014-600 A
• CI873 supports connection point based Class 1 connection for reading and
writing data to EtherNet/IP devices (except Allen Bradley PLC).
• CI873 supports tag based Class 1 for tag reading and Class 3 for tag writing to
Allen Bradley Logix 5000 series PLC.
• CI873 Scanner diagnostics.
• LD 800DN Scanner diagnostics.
• CI873 Firmware Upgrade.
• Online upgrade for CI873 Firmware.
• CI873 module redundancy.
Linking Device LD 800DN
The linking device LD 800DN functions as an EtherNet/IP target on the EtherNet
network. It acts as a gateway device by forwarding the content of the messages from
EtherNet/IP networks to DeviceNet networks and vice-versa, without acting on the
content of the messages.
The LD 800DN Linking device acts as the DeviceNet Master in the DeviceNet
network, allowing connectivity to 63 DeviceNet slave devices.
Device Import Wizard
For configuring EtherNet/IP and DeviceNet devices using Control Builder, the
Electronic Data Sheet (EDS) file of the device is required. The EDS file is a
specially formatted ASCII file of the device, defining its characteristics. The device
vendor provides this file, to allow access to device configuration parameters. The
Device Import Wizard, an integrated component of the Control Builder, allows
importing of such EDS files into the hardware library.
/