Toro 36in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers Installation guide
- Category
- Lawnmowers
- Type
- Installation guide
Toro 36in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers is a mulching kit that can be installed on mid-size mowers to convert them into mulching mowers. The kit includes a discharge plate, baffles, and mulching blades. Mulching mowers cut and recut grass clippings into tiny pieces that decompose quickly and return nutrients to the soil, eliminating the need for bagging or composting. The kit is easy to install and can be used with side discharge or mulching modes. It is compatible with Toro's 36-inch TURBO FORCE cutting units, which are known for their durability and performance.
Toro 36in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers is a mulching kit that can be installed on mid-size mowers to convert them into mulching mowers. The kit includes a discharge plate, baffles, and mulching blades. Mulching mowers cut and recut grass clippings into tiny pieces that decompose quickly and return nutrients to the soil, eliminating the need for bagging or composting. The kit is easy to install and can be used with side discharge or mulching modes. It is compatible with Toro's 36-inch TURBO FORCE cutting units, which are known for their durability and performance.
FormNo.3373-828RevA
36inRecycler
®
Kit
TURBOFORCE
®
CuttingUnitforMid-SizeMowers
ModelNo.110-2080
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Safety
SideDischargeorMulchGrass
WARNING
Withoutthegrassdeector,dischargecover,or
completegrasscatcherassemblymountedin
place,youandothersareexposedtobladecontact
andthrowndebris.Contactwithrotatingmower
blade(s)andthrowndebriswillcauseinjuryor
death.
•Neverremovethegrassdeectorfromthemower
becausethegrassdeectorroutesmaterialdown
towardtheturf.Ifthegrassdeectorisever
damaged,replaceitimmediately.
•Neverputyourhandsorfeetunderthemower.
•Nevertrytoclearthedischargeareaormower
bladesunlessyoudisengagethepowertakeoff
(PTO)leverandturntheignitionkeytooff.
Alsoremovethekeyandpullthewireoffthe
sparkplug(s).
Ensurethemowerhasthehingedgrassdeectorthat
dispersesclippingstothesideanddowntowardtheturf,
whileinsidedischargemode.
Tomulchgrassclippings,thebafesmustbeinstalledinto
themowerasshowninthefollowingsteps.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3373-828*A
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemower.
2
Nopartsrequired
–
Removetheexistingblades.
3
Nopartsrequired
–
Removetheexistingbafes.
Dischargeplate1
Bolt(3/8x1inch)
2
4
Flangenut(3/8inch)
2
Installthedischargeplate.
Leftbafe
1
Rightbafe
1
Bolt(3/8x7/8inch)
6
5
Flangenut(3/8inch)
6
Installthebafes.
6
Recyclerblades2Installthenewblades.
1
PreparingtheMower
NoPartsRequired
Procedure
1.Thoroughlycleanmowerdeck.Alldebrismustbe
removedtoensurebafeswilltproperlyagainst
mowerdeck.
2.Repairallbentordamagedareasofmowerdeckand
replaceanymissingparts.
2
RemovingtheExistingBlades
NoPartsRequired
Procedure
Removetheexistingbladesfromthespindles(
Figure1or
Figure2).
Note:Savethebladesforusewheninsidedischarging
mode.Usethebladeboltandwasherforinstallingthe
recyclerbladesinStep4.
WARNING
Abladeissharp.Contactwithasharpbladecan
causeseriouspersonalinjury.
Wearglovesorwrapsharpedgesofthebladewith
arag.
2
Figure1
FixedDeckMowerShown
1.Blade
4.Spacer(xeddeckmower
only)
2.Bladebolt5.Thinwasher
3.Curvedwasher
6.Nut
Figure2
GrandStand
®
MowerShown
1.SailAreaofBlade3.Curvedwasher
2.Blade4.BladeBolt
.
3
3
RemovingtheExistingBafes
NoPartsRequired
Procedure
Note:Inthestepsbelow,theboltsarethreadedintothe
mowerdeck.Removethenutsrstbeforeremovingbolts.
1.Removethemowerbeltcoverfromthemowerdeck
(Figure3).
2.Removethebolts,washersandangenutsholdingthe
leftfrontbafeinplace(Figure3).
3.Forxeddeckmowersonly,installthebolt,washer
andnutintothecasterwheelmountingbracketafter
removingthefrontleftbafe.
4.Removetheboltsandangenutsholdingthedischarge
bafeinplace(
Figure3orFigure4).Installthenuts
andboltstocovertheholesafterthebafeisremoved.
5.Removethelargeangednutorcamlockandwasher
byunscrewingitfromtheadjustableowbafe
(Figure3).
6.Removetheboltholdingtheadjustableowbafein
place(Figure3).
Note:Savethebafesandhardwareforusewhen
changingtosidedischargingmode.
g018622
1 10
2
12
9 3 4 1 1 5
8
7
6
12
3
Figure3
FixedDeckMowerShown
1.Largeangednut7.Dischargebafe
2.LockNut8.TurboForcemowerdeck
3.Bolt
9.Bolt,installafterremoving
thedischargebafeto
coverthehole
4.Smallwasher10.Locknut,installafter
removingthedischarge
bafetocoverthehole
5.Leftfrontbafe11.Carriageboltusedfor
GrandStandandoating
deckmowersatthis
location
6.AdjustableFlowBafe12.Carriagebolt
4
g018624
1
2
3
Figure4
GrandStandMowerShown
1.Removeandretainfor
conversionbacktoside
dischargemode
3.GrandStandmowerdeck
2.Tocovertheholes,install
thenutandboltafter
removingthedischarge
bafe
4
InstallingtheDischargePlate
Partsneededforthisprocedure:
1Dischargeplate
2
Bolt(3/8x1inch)
2
Flangenut(3/8inch)
Procedure
Installthedischargeplatetotheoutsideofthemounting
bracketwith2bolts(3/8x1inch)and2nuts(3/8inch)
(Figure5).
Figure5
FixedDeckMowerShown
1.Mower
deck
2.Nut(3/8
inch)
3.Discharge
plate
4.Bolt(3/8x
1inch)
5
5
InstallingtheBafes
Partsneededforthisprocedure:
1
Leftbafe
1
Rightbafe
6
Bolt(3/8x7/8inch)
6
Flangenut(3/8inch)
Procedure
Note:Allholesexistinthemowerdeckforinstallingthe
newbafes.
Note:Looselyinstallthebafestoalignthebafeswithall
existingholesinthemower.
1.Installtherightbafeintothemower.
2.Looselyinstalltherightbafetothemowerdeckwith
1bolt(3/8x7/8inch)and1angenut(3/8inch)
(
Figure6).
3.Looselyinstalltherightbafetothedischargeplate
with1bolt(3/8x7/8inch)and1angenut(3/8inch)
(Figure6).
4.Installtheleftbafeintothemower.
5.Looselyinstalltheleftbafetothemowerdeckwith
2bolts(3/8x7/8inch)and2angenuts(3/8inch)
(
Figure6).
6.Looselyinstalltheleftbafetotheleftsidewallofthe
mowerdeckwith1bolt(3/8x7/8inch)and1ange
nut(3/8inch)(Figure6).
7.Looselyinstalltheleftbafetotherightbafewith
1bolts(3/8x7/8inch)and1angenuts(3/8inch)
(Figure6).
g018719
1 2
3 4 1 3
1
3
1
5
3
3
Figure6
FixedDeckMowerShown
1.Bolt(3/8x7/8)3.Flangenut(3/8inch)5.Leftbafe
2.Mowerdeck
4.Rightbafe
6
6
InstallingtheNewBlades
Partsneededforthisprocedure:
2Recyclerblades
Procedure
Important:Thesailpartoftheblade(i.e.,theturned
upsection)mustfacetheinsideofthemower(Figure7).
1.Forxeddeckmowersonly,adjustthebladesbyusing
the4spacers(1/4inch)onthebladespindlebolts;
refertotheOperator'sManual.
2.Installthenewbladestothespindleswithwashersand
bladeboltsthatwerepreviouslyremoved(Figure7or
Figure8).
3.Forxeddeckmowersonly,tightenthebladeboltto
75-80ft-lb(101-108N-m)(Figure7).
4.ForGrandStandmowersandoatingdeckmowers,
tightenthebladeboltto85-110ft-lb(115-150N-m)
(Figure8).
5.Rotatethebladesandensurethereisclearancebetween
thebladesandthebafes.
6.Tightenallboltsandnutsforthebafes(
Figure6).
WARNING
Abladeissharp.Contactwithasharpbladecan
causeseriouspersonalinjury.
Wearglovesorwrapsharpedgesofthebladewith
arag.
Figure7
FixedDeckMowerShown
1.Blade
4.Spacer(xeddeckmower
only)
2.Bladebolt5.Thinwasher
3.Curvedwasher
6.Nut
7
Figure8
GrandStand
®
MowerShown
1.SailAreaofBlade3.Curvedwasher
2.Blade4.BladeBolt
Operation
SelectingtheProper
Height-of-Cut
Removeapproximatelyoneinchornomorethan1/3ofthe
grassbladewhencutting.Inexceptionallylushanddense
grassyoumayneedtoraisetheheight-of-cutsettingor
converttosidedischargeorbaggingoperations.
MowinginExtremeConditions
Airisrequiredtocutandrecutgrassclippingsinthemower
housing,sodonotsettheheight-of-cuttoolowortotally
surroundthehousingbyuncutgrass.Alwaystrytohaveone
sideofthemowerhousingfreefromuncutgrass,allowingair
tobedrawnintothehousing.Whenmakinganinitialcut
throughthecenterofanuncutarea,operatethemachine
slowerandbackupifthemowerstartstoclog.
MowingatProperIntervals
Undermostnormalconditionsyouwillneedtomowevery
4–5days.However,grassgrowsatdifferentratesatdifferent
times.Thus,inordertomaintainthesameheight-of-cut,
whichisagoodpractice,you'llneedtocutmorefrequentlyin
earlyspring;asthegrassgrowthrateslowsinmidsummer,
cutonlyevery8–10days.Ifyouareunabletomowforan
extendedperiodduetoweatherconditionsorotherreasons,
converttosidedischargeorbaggingoptionsormowrst
withtheheight-of-cutatahighlevel;thenmowagain2–3
dayslaterwithalowerheightsetting.
MowingwithSharpBlades
Asharpbladecutscleanlyandwithouttearingorshredding
thegrass.Adullbladewilltearandshredthegrass.Tearing
andshreddingcausesthegrasstoturnbrownattheedges
whichimpairsgrowthandincreasessusceptibilitytodisease.
AfterOperating
Toensureoptimumperformance,cleantheundersideofthe
mowerhousingaftereachuse.Ifresidueisallowedtobuild
upinthemowerhousing,cuttingperformancewilldecrease.
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Toro 36in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers Installation guide
- Category
- Lawnmowers
- Type
- Installation guide
Toro 36in Recycler Kit, TURBO FORCE Cutting Unit for Mid-Size Mowers is a mulching kit that can be installed on mid-size mowers to convert them into mulching mowers. The kit includes a discharge plate, baffles, and mulching blades. Mulching mowers cut and recut grass clippings into tiny pieces that decompose quickly and return nutrients to the soil, eliminating the need for bagging or composting. The kit is easy to install and can be used with side discharge or mulching modes. It is compatible with Toro's 36-inch TURBO FORCE cutting units, which are known for their durability and performance.
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