Toro TX 1000 Compact Tool Carrier User manual

Type
User manual

This manual is also suitable for

FormNo.3406-878RevA
TX1000CompactToolCarrier
ModelNo.22327—SerialNo.316000164andUp
ModelNo.22327G—SerialNo.316000001andUp
ModelNo.22328—SerialNo.316000200andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3406-878*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Theenclosedengineowner'smanualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedtomove
variousearthandmaterialsforlandscapingandconstruction
work.Itisdesignedtooperateawidevarietyofattachments
eachofwhichperformaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressureLevel...............................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
StabilityData..........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................13
Controls...............................................................13
MessageDisplay.................................................16
Specications........................................................17
Attachments/Accessories........................................17
Operation....................................................................18
ThinkSafetyFirst...................................................18
AddingFuel...........................................................18
FillingtheFuelTanks..............................................19
CheckingtheEngine-OilLevel.................................20
CheckingtheHydraulic-FluidLevel..........................20
CheckingtheEngineCoolant...................................21
BleedingtheFuelSystem.........................................22
StartingandShuttingOfftheEngine.........................22
StoppingtheMachine.............................................23
MovingaNon-functioningMachine.........................23
UsingAttachments.................................................23
SecuringtheMachineforTransport..........................25
LiftingtheMachine................................................25
Maintenance.................................................................26
RecommendedMaintenanceSchedule(s)......................26
PremaintenanceProcedures........................................27
UsingtheCylinderLocks.........................................27
OpeningtheHood.................................................27
ClosingtheHood...................................................28
OpeningtheRear-AccessCover...............................28
RemovingtheFrontScreen......................................28
RemovingtheSideScreens......................................28
Lubrication...............................................................29
GreasingtheMachine.............................................29
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................31
FuelSystemMaintenance...........................................32
CheckingtheFuelLinesandConnections..................32
DrainingtheFuelFilter/WaterSeparator...................33
ReplacingtheFuelFilterCanisterandIn-Line
Filter.................................................................33
DrainingtheFuelTanks..........................................33
ElectricalSystemMaintenance....................................34
ServicingtheBattery...............................................34
ServicingtheFuses.................................................36
DriveSystemMaintenance.........................................36
ServicingtheTracks................................................36
CoolingSystemMaintenance......................................39
ServicingtheCoolingSystem...................................39
BeltMaintenance......................................................40
CheckingtheAlternator/FanBeltTension.................40
ControlsSystemMaintenance.....................................40
HydraulicSystemMaintenance....................................41
ReplacingtheHydraulicFilter..................................41
ChangingtheHydraulicFluid...................................41
CheckingtheHydraulicLines...................................43
Cleaning...................................................................43
RemovingDebrisfromtheTractionUnit...................43
CleaningtheChassis...............................................44
Storage........................................................................44
Troubleshooting...........................................................45
Schematics...................................................................49
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
means:
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothingincludinggloves,safetyglasses,
longpants,substantialslip-resistantfootwear,andhearing
protection.Tiebacklonghairanddonotwearjewelry.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer
Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
Neverrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Starttheengineonly
fromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthestabilityofthemachine.
Slowdownandusecautionwhenmakingturns,crossing
roadsandsidewalks,andchangingdirectionsonslopes.
Neveroperatewithouttheguardssecurelyinplace.Be
sureallinterlocksareattached,adjusted,andfunctioning
properly.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Keephandsandfeetawayfrommovingattachments.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersandkeeppetsandbystanders
away.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
Donotoperatethemachinewhenyouaretired,ill,or
undertheinuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Readallattachmentmanuals.
Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.
Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,shutofftheengine,settheparking
brake,andremovethekeybeforeleaving.
Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof
control.
Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
Donotoverloadtheattachmentandalwayskeeptheload
levelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.
Neverjerkthecontrols;useasteadymotion.
4
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
Checkforoverheadclearances(i.e.,branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjury.Operatetheunit
onlyinareaswherethereissufcientclearanceforthe
operatortosafelymaneuvertheproduct.
Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
Also,beawareofthelocationofobjectsandstructures
thatmaynotbemarked,suchasundergroundstorage
tanks,wells,andsepticsystems.
Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom
theseareas.
Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalledanda
genuineToroattachment.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
Donotoperatethetractionunitonhillsidesorslopes
exceedingtheanglesrecommendedinStabilityData(page
7),andthoseintheattachmentOperator'sManual.Seealso
theSlopeIndicator(page8).
Operateupanddownslopeswiththeheavyendof
thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.
Raisingtheloaderarmsonaslopewillaffectthestability
ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.
Removeoraddattachmentsonlevelground.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.
UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.
Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.
Usecautionwhenoperatingonwetgrass.Reduced
tractioncouldcausesliding.
Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand
settingtheparkingbrake.
MaintenanceandStorage
Parkonlevelground,disengagetheauxiliaryhydraulics,
lowertheattachment,settheparkingbrake,shutoffthe
engine,andremovethekey.Waitforallmovementto
stopandthemachinetocoolbeforeadjusting,cleaning,
storing,orrepairing.
Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
Donotstorefuelnearamesordrainindoors.
Neverallowuntrainedpersonneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatterybeforemakinganyrepairs;refer
toUsingtheBattery-DisconnectSwitch(page34).
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopen,well-ventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.
Securetheloaderarmvalvewiththeloadervalvelock
anytimeyouneedtostopthemachinewiththeloader
armsraised.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Keepthetractionunitfreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.
5
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
Neverrefuelthetractionunitindoors.
Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
Keepcontainernozzleincontactwiththetankduring
lling.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthigh-pressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithin
afewhoursbyaqualiedsurgeon;otherwisegangrene
mayresult.
SoundPressureLevel
SoundPressureLevelThisunithasasoundpressurelevelat
theoperator’searof86dBA,whichincludesanUncertainty
Value(K)of0.6dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6396.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101dBA,
basedonmeasurementsofidenticalmachinesperISO6395.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=0.7m/s
2
Measuredvibrationlevelforlefthand=0.7m/s
2
UncertaintyValue(K)=0.3m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
WholeBody
Measuredvibrationlevel=0.29m/s
2
UncertaintyValue(K)=0.15m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
6
StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXModel22327tractionunithasafrontuphillratingofB,arearuphillratingof
D,andasideuphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa11°slope,orsidewaysona11°
slope,aslistedinthefollowingtable.
Model22327
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
15°19°16°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°20°
B
19°20°15°
C16°17°1
D
14°1
E
Model22328
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
16°19°19°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°23°
B
21°19°18°
C18°15°14°
D
15°10°10°
E
7
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
93-9084
1.Liftpoint
2.Tie-downpoint
117-3276
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
115-2047
1.Warning—donottouchthehotsurface.
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
115-4865
1.Enginecoolant
2.ReadtheOperator's
Manual.
117-2718
120-0625
1.Pinchpoint,hand—keephandsaway.
9
130-2836
1.Crushinghazard;cuttinghazard—keepawayfromthe
bucketandtheliftarm.
130-7637
1.Blinking
light—engine-coolant
temperature
6.Enginestart
2.Steadylight—engine-oil
pressure
7.Parkingbrakedisengaged
3.Blinkinglight—glowplug8.Tractionneutral
4.Steadylight—battery
warning
9.Auxiliaryleverneutral
5.Hourmeter
131-0709
1.Parkingbrake—engage2.Parkingbrake—disengage
131-0711
1.Crushinghazard—keepawayfrompinchpointsand
actuatingparts.
131-8026
1.Battery
power—disconnect
3.Off
2.On4.ReadtheOperator's
Manual.
10
131-0707
1.12Vpowersocket
7.Tilttheattachmentforward.
2.Hydraulicattachment—forwardoperation
8.Tilttheattachmentrearward.
3.Hydraulicattachment—neutralposition9.Lowertheattachment.
4.Hydraulicattachment—reverseoperation10.Raisetheattachment.
5.Enginespeed—fast11.Movetheattachmenttoaoatposition.
6.Enginespeed—slow12.Leverlock
131-0708
1.Moveforward
3.Moverearward
2.Turnright
4.Turnleft
11
131-0710
1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.
2.Warning—receivetrainingbeforeoperatingthemachine.
8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.
3.Warning—wearhearingprotection.
9.Crushinghazard—keepawayfromthebucketwhenoperating
themachine;keepbystandersawayfromthemachine.
4.Warning—engagetheparkingbrake,lowerthebuckettothe
ground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.
10.Tippinghazard—alwaysmoveupordownslopeswiththe
bucketlowered;neverdriveonaslopewiththebucketraised;
alwaysoperatewiththeheavyenduphill;alwayscarryloads
low;neverjerkthecontrollevers;useasteady,evenmotion..
5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.
11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.
6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.
12
ProductOverview
Figure4
1.Hood
7.Tie-down/liftloop
2.Auxiliary-hydraulic
couplers
8.Fuelgauge
3.Mountplate
9.Controlpanel
4.Track10.Auxiliary-hydraulics-lock
switch
5.Loaderarm
11.Operatorplatform
6.Liftcylinder
12.Parkingbrake
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.
Figure5
1.Messagedisplay6.Keyswitch
2.Powersocket7.Tractioncontrol
3.Referencebar8.Loaderarm/attachment-tilt
lever
4.Auxiliary-hydraulicslever9.Loaderlock
5.Throttlelever
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,has3
positions:OFF,RUN,andSTART.
Tostarttheengine,rotatethekeytotheSTARTposition.
Releasethekeywhenenginestartsanditmovesautomatically
totheRUNposition.
Toshutofftheengine,rotatethekeytotheOFFposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliary-hydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffthereference
barwhileoperatingthemachine.
13
TractionControl
Figure6
1.Referencebar
2.Tractioncontrol
Tomoveforward,movethetractioncontrolforward
(Figure7).
Figure7
Tomoverearward,movethetractioncontrolrearward
(Figure8).
Important:Whenreversing,lookbehindyoufor
obstructionsandkeepyourhandsonthereference
bar.
Figure8
Toturnright,rotatethetractioncontrolclockwise(Figure
9).
Figure9
Toturnleft,rotatethetractioncontrolcounterclockwise
(Figure10).
Figure10
Tostopthemachine,releasethetractioncontrol(Figure
6).
Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinemovesinthatdirection.
14
LoaderArm/Attachment-TiltLever
Totilttheattachmentforward,slowlymovetheleverto
theright(Figure11).
Totilttheattachmentrearward,slowlymovethelever
totheleft(Figure11).
Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).
Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).
Tolowertheloaderarmstoadetent(oat)position,push
theleverfullyforward(Figure11).
Note:Thisallowsattachmentssuchasthelevelerand
thehydraulicbladetofollowthecontoursoftheground
(i.e.,oat)whengrading.
Figure11
1.Detent(oat)position
4.Tilttheattachment
rearward.
2.Lowertheloaderarms.5.Tilttheattachment
forward.
3.Raisetheloaderarms.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.
LoaderLock
Theloaderlocksecurestheloaderarm/attachment-tiltlever
sothatyoucannotpushitforward.Thisensuresthatno
oneaccidentallylowerstheloaderarmsduringmaintenance.
Securetheloaderarmswiththelockanytimeyouneedto
stopthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsoitclearstheholeinthecontrol
panelandswingittotheleft,infrontoftheloader-armlever,
pushingitdownintothelockedposition(Figure12).
Figure12
1.Loaderarm/attachment-tilt
lever
2.Loaderlock
Loader-ControlReferenceBar
Theloader-controlreferencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever(Figure
4).
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforwarddirection,
movetheauxiliary-hydraulicsleverforward(Figure13).
Tooperateahydraulicattachmentinreversedirection,move
thehydraulicsleverrearward(Figure13).
IfyoureleasetheleverwhileintheFORWARDorREVERSE
position,theleverautomaticallyreturnstotheNEUTRAL
position(Figure13).
Figure13
1.Forwardowhydraulics
3.Neutral
2.Reverseowhydraulics
15
Auxiliary-Hydraulics-LockSwitch
Presstheauxiliary-hydraulics-lockswitchtolockthe
auxiliary-hydraulicsleverintheFORWARDpositionandfree
yourhandforothercontrols(Figure5).
ParkingBrakeLever
Tosettheparkingbrake,rotatethebrakelevertoleft(Figure
14).
Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.
Figure14
Toreleasethebrake,rotatethebrakelevertotheright.
Note:Youmayneedtoadjustthetractioncontroltorelease
thebrakepinsandrotatethelever.
FuelGauge
Thisgaugemeasurestheamountoffuelinthefueltanks
(Figure4).
MessageDisplay
Engine-CoolantTemperature
Iftheenginecoolantbecomestoohot,thelightontheleft
ashesandthehornsounds(Figure15).Ifthishappens,
disengagetheauxiliaryhydraulicsandletthemachinerunat
highidletoallowthecoolingsystemtocoolthemachine.
Checkthecoolantlevelwhentheenginehasfullycooled.
Important:Donotshutofftheengine,asthismay
causethemachinetooverheat.
Figure15
Engine-OilPressure
Iftheengine-oil-pressurebecomestoolow,thelightonthe
leftilluminatessteadily(Figure16).Ifthishappens,shutoff
theengineimmediatelyandchecktheoil.Iftheoillevelis
low,addoiland/orlookforpossibleleaks.
Figure16
GlowPlug
Thelightontherightasheswhiletheglowplugsarecharged
andwarmingtheengine(Figure17).
Figure17
Battery-ChargeIndicatorLight
Ifthebatterychargebecomestoolow,thelightontheright
illuminatessteadily(Figure18).Ifthishappens,shutoffthe
engineandchargeorreplacethebattery.RefertoServicing
theBattery(page34)
Figure18
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunitandthefollowing
indicators:
Enginestart—displayswhenyoustarttheengine
Figure19
16
Parkingbrake—displayswhenyoudisengagetheparking
brake
Figure20
Tractionneutral—displayswhenthetractioncontrolis
intheNEUTRALposition
Figure21
Auxiliaryleverneutral—displayswhentheauxiliarylever
isintheNEUTRALposition
Figure22
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model22327
Width
85cm(33inches)
Length
256cm(101inches)
Height
138cm(54inches)
Weight
1234kg(2,720lb)
Operatingcapacity(withstandard
bucket)
454kg(1,000lb)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Model22328
Width
103cm(41inches)
Length
256cm(101inches)
Height
138cm(54inches)
Weight
1297kg(2,860lb)
Operatingcapacity(withstandard
bucket)
454kg(1,000lb)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToro-approvedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
17
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Ensure
thattheareaisclearofpeopleanddebris.Youshould
alsoknowandhavemarkedthelocationsofallutility
lines.
ThinkSafetyFirst
Carefullyreadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
CAUTION
Thismachineproducessoundlevelsthatcancause
hearinglossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.
G009027
1
2
Figure23
1.Weareyeprotection.2.Wearhearingprotection.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.
Fueltankcapacity:41L(11USgallons)
Usesummer-gradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Usingwinter-grade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristics,whicheasesstartingandreduces
fuellterplugging.
Usingsummer-gradefuelabove-7°C(20°F)contributes
towardlongerfuelpumplifeandincreasedpowercompared
towinter-gradefuel.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltankor
conditioneropening.
Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.
Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
18
FillingtheFuelTanks
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
Fillthefueltanksoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
Neverllthefueltanksinsideanenclosed
trailer.
Neversmokewhenhandlingfuelandstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkthatcan
ignitethefuelvapors.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron
atruckortrailerbed,becauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.
Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer
ratherthanfromafuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
FillthefueltanksasshowninFigure24.
Note:Thefuel-tankcapsclickwhenyouclosethemsecurely.
Usethebracketstolockthefueltanks.
Figure24
19
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andshutofftheengine.
2.Removethekeyandallowtheenginetocool.
3.Openthehoodandsecurethehoodprop.
4.Cleanaroundtheoildipstickandoil-llercap(Figure
25).
Figure25
1.Oil-llercap2.Oildipstick
5.Checktheoilandaddadditionaloilasneeded(Figure
26).
Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.
Figure26
CheckingtheHydraulic-Fluid
Level
ServiceInterval:Every25hours
HydraulicTankCapacity:37.9L(10USgallons)
RefertoChangingtheHydraulicFluid(page41)forhydraulic
uidspecications.
Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.
1.Removetheattachment,ifoneisinstalled;referto
RemovinganAttachment(page24).
2.Parkthemachineonalevelsurface.
3.Raisetheloaderarmsandinstallthecylinderlocks;
refertoInstallingtheCylinderLocks(page27).
4.Shutofftheengineandremovethekey.
5.Openthehoodandsecurethehoodprop.
6.Removetherightsidescreen;refertoRemovingthe
SideScreens(page28).
7.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure27).
Figure27
1.Hydraulicller-neckcap
8.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure28).
Note:Theuidlevelshouldbebetweenthe2notches
ofthedipstickwhilethearmsareloweredoratthe
lowernotchwhilethearmsareraised.
20
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Toro TX 1000 Compact Tool Carrier User manual

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