Toro 410 Garden Tractor User manual
- Category
- Lawnmowers
- Type
- User manual
Operator’s Manual
Original Instructions (EN)
Register your product at www.Toro.com
Form No. 3353–241
410 Garden Tractor
Model No. 72200—Serial No. 250000001 and Up
2
2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
This spark ignition system complies with Canadian
ICES–002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB–002 du Canada.
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . .
Gasoline and Oil 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 12. . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner 12. . . . . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil Level 12. . . . . . . . . . . . . . . . . . . .
Setup 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 13. . . . . . . . . . . . . . . . .
Activating and Installing the Battery 13. . . . . . . . . .
Checking the Engine Oil 14. . . . . . . . . . . . . . . . . . .
Page
Checking the Tractor Lubrication 14. . . . . . . . . . . .
Learn to Operate the Tractor 14. . . . . . . . . . . . . . . .
Test Driving the Tractor 14. . . . . . . . . . . . . . . . . . . .
Checking the Safety System 14. . . . . . . . . . . . . . . .
Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 15. . . . . . . . . . . . . . . . . . . . . . . .
Controls 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Parking Brake 15. . . . . . . . . . . . . . . .
Starting and Stopping the Engine 15. . . . . . . . . . . .
Operating the Power Take Off (PTO) 16. . . . . . . . .
The Safety Interlock System 16. . . . . . . . . . . . . . . .
Indicator Control Module 18. . . . . . . . . . . . . . . . . .
Driving Forward or Backward 18. . . . . . . . . . . . . . .
Stopping the Machine 19. . . . . . . . . . . . . . . . . . . . .
Operating the Attachment Lift Lever 19. . . . . . . . .
Positioning the Seat 19. . . . . . . . . . . . . . . . . . . . . . .
Headlights 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the Tilt Steering Wheel 20. . . . . . . . . . .
Pushing the Machine by Hand 20. . . . . . . . . . . . . . .
Maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 21. . . . . . . .
Servicing the Engine Oil 22. . . . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 23. . . . . . . . . . . . . . . . . .
Servicing the Spark Plug 25. . . . . . . . . . . . . . . . . . .
Greasing and Lubrication 25. . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 26. . . . . . . . . . . . . . . . .
Servicing the Brake 26. . . . . . . . . . . . . . . . . . . . . . .
Servicing the Fuel Tank 27. . . . . . . . . . . . . . . . . . . .
Servicing the Fuel Filter 27. . . . . . . . . . . . . . . . . . .
Servicing the Front Wheel Toe-In 28. . . . . . . . . . . .
Transaxle Fluid 28. . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Fuses 28. . . . . . . . . . . . . . . . . . . . . . .
Servicing the Headlights 28. . . . . . . . . . . . . . . . . . .
Servicing the Battery 29. . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 32. . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram 33. . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 36. . . . . . . . . . . . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
3
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
m–2345
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note: emphasizes general
information worthy of special attention.
Safety
This machine meets or exceeds the B71.1–2003
specifications of the American National Standards
Institute, in effect at the time of production. However,
improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Safe Operating Practices
The following instructions are from ANSI standard
B71.1—2003.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
General Operation
• Read, understand, and follow all instructions in the
operator’s manual and on the machine before starting.
• Do not place hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at all
times.
• Allow only responsible adults who are familiar with
the instructions to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before
mowing. Stop the machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing up.
• Never direct discharged material toward anyone.
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward the
operator. Stop the blade(s) when crossing gravel
surfaces.
• Do not operate the mower without either the entire
grass catcher, discharge guard or other safety devices
in place and working.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove key before dismounting.
• Disengage blades when not mowing. Stop the engine
and what for all parts to come to a complete stop
before cleaning the machine, removing the grass
catcher or unclogging the discharge chute.
• Operate the machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
4
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear safety goggles or safety glasses with side
shields when operating mower.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding
mower–related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others from
serious injury.
• Always follow the recommendations for wheel weights
or counterweights.
Slope Operation
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks or other hidden
obstacles. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so you will not have to
stop or shift while on a slope.
• Do not mow on wet grass. Tires may lose traction.
• Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping or turning on a slope. If tires
lose traction, disengage the blades and proceed slowly
straight down the slope.
• Keep all movement on slopes slow and gradual. Do
not make sudden changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating mower with grass
catchers or other attachments; they can affect the
stability of the machine. Do not use on steep slopes.
• Do not try to stabilize the machine by putting your
foot on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly turn over if a wheel goes
over the edge of a cliff or ditch, or if an edge caves in.
Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of a responsible adult, not the operator.
• Be alert and turn the machine off if children enter the
area.
• Before and while backing or changing direction, look
behind, down, and side–to–side for small children.
• Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere with
safe machine operation.
• Children who have been given rides in the past may
suddenly appear in the mowing area for another ride
and be run over or backed over by the mower.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may block your
view of a child.
Towing
• Tow only with a machine that has a hitch designed for
towing. Do not attached towed equipment except at
the hitch point.
• This product has a limited towing capacity for small
attachments, such as leaf sweepers, rollers or carts.
The combined weight of the attachment and load
should not exceed the weight of the tractor. Use of
these types of attachments should be limited to flat
ground.
• Never allow children or others in or on towed
equipment.
• On slopes, the weight of towed equipment may cause a
loss of traction and control.
• Travel slowly and allow extra distance to stop.
Service
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
• Use only an approved gasoline container.
• Never remove the gas cap or add fuel when the
engine is running. Allow the engine to cool before
refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel container where
there is an open flame, spark, or pilot light such as
a water heater or other appliances.
5
• Never fill containers inside a vehicle or on a truck
or trailer with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not
possible, then refuel such equipment with a
portable container, rather than from a gasoline
dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until the
fueling is complete. Do not use a nozzle lock-open
device.
• If fuel is spilled on clothing, change clothing
immediately.
• Never overfill the fuel tank. Replace gas cap and
tighten securely.
• Never run a machine inside a closed area.
• Keep nuts and bolts tight to be sure the equipment is in
safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep the machine free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage fuel soaked
debris. Allow the machine to cool before storing.
• If you strike a foreign object, stop and inspect the
mower. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
running.
• Check grass catcher components and the discharge
guard frequently and replace with manufacturer’s
recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction decals as
necessary.
Toro Riding Mower Safety
The following list contains safety information
specific to Toro products or other safety information
that you must know that is not included in the ANSI
standards.
• Stop the engine, disconnect spark plug wire(s) and
remove key before performing any service, repairs,
maintenance or adjustments.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove the ignition and KeyChoice keys before
dismounting.
• Keep hands, feet, hair and loose clothing away from
attachment discharge area, underside of mower and
any moving parts while engine is running.
• Do not touch equipment or attachment parts which
may be hot from operation. Allow to cool before
attempting to maintain, adjust or service.
• Battery acid is poisonous and can cause burns. Avoid
contact with skin, eyes and clothing. Protect your face,
eyes and clothing when working with a battery.
• Battery gases can explode. Keep cigarettes, sparks and
flames away from battery.
• Use only Toro approved attachments. Warranty may be
voided if used with unapproved attachments.
• Do not mow across slopes exceeding 5 degrees.
• Do not mow up slopes exceeding 10 degrees.
• Do not mow down slopes exceeding 15 degrees.
• If a steep slope must be ascended, back up the hill, and
drive forward down the hill, keeping the machine in
gear.
• Use only genuine Toro replacement parts to ensure that
original standards are maintained.
6
7
Slope Chart
Fold along appropriate line
Align this edge with a vertical surface
(Tree, Building, Fence post, pole, etc.)
Example: Compare
slope with folded
edge.
8
9
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
83-6620
93-0302
92-6726
99-2985
99-5339
112168
10
99-8038
1. Mowing in reverse
enabled.
2. Power Take-off (PTO)
92-6720
1. Pull the knob out to start
the PTO.
2. Push the knob in to stop
the PTO.
92-6721
104-4163
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
4. Wear eye protection
5. Read the
Operator’s
Manual.
6. Keep bystanders a safe
distance from the battery.
11
Battery Symbols
Some or all of these symbols are on your battery.
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
4. Wear eye protection;
explosive gases can
cause blindness and other
injuries
5. Wear eye protection
6. Read the
Operator’s
Manual.
7. Keep bystanders a safe
distance from the battery.
8. Battery acid can cause
blindness or severe burns.
9. Flush eyes immediately
with water and get medical
help fast.
10. Contains lead; do not
discard.
12
Gasoline and Oil
Recommended Gasoline
Use UNLEADED Regular Gasoline suitable for
automotive use (85 pump octane minimum). Leaded
regular gasoline may be used if unleaded regular is not
available.
Important Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol
because the fuel system could be damaged. Do not mix oil
with gasoline.
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
• Fill the fuel tank outdoors, in an open area,
when the engine is cold. Wipe up any gasoline
that spills.
• Never fill the fuel tank inside an enclosed
trailer.
• Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to
1/2 inch (6 to 13 mm) below the bottom of the
filler neck. This empty space in the tank allows
gasoline to expand.
• Never smoke when handling gasoline, and stay
away from an open flame or where gasoline
fumes may be ignited by a spark.
• Store gasoline in an approved container and
keep it out of the reach of children. Never buy
more than a 30-day supply of gasoline.
• Always place gasoline containers on the ground
away from your vehicle before filling.
• Do not fill gasoline containers inside a vehicle
or on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate
the container and slow the loss of any static
charge.
• When practical, remove gas–powered
equipment from the truck or trailer and refuel
the equipment with its wheels on the ground.
• If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, rather than from a gasoline
dispenser nozzle.
• If a gasoline dispenser nozzle must be used,
keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete.
Gasoline is harmful or fatal if swallowed.
Long–term exposure to vapors can cause serious
injury and illness.
• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gas tank or
conditioner opening.
• Keep gas away from eyes and skin.
Warning
Using Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the machine to provide
the following benefits:
• Keeps gasoline fresh during storage of 90 days or less.
For longer storage it is recommended that the fuel tank
be drained.
• Cleans the engine while it runs
• Eliminates gum-like varnish buildup in the fuel
system, which causes hard starting
Important Do not use fuel additives containing
methanol or ethanol.
Add the correct amount of gas stabilizer/conditioner to the
gas.
Note: A fuel stabilizer/conditioner is most effective when
mixed with fresh gasoline. To minimize the chance of
varnish deposits in the fuel system, use fuel stabilizer at
all times.
Filling the Fuel Tank
1. Shut the engine off and set the parking brake.
2. Clean around fuel tank cap and remove the cap. Add
unleaded regular gasoline to fuel tank, until the level is
1/4 to 1/2 inch (6 to 13 mm) below the bottom of the
filler neck. This space in the tank allows gasoline to
expand. Do not fill the fuel tank completely full.
3. Install fuel tank cap securely. Wipe up any gasoline
that may have spilled.
Check Engine Oil Level
Before you start the engine and use the machine, check
the oil level in the engine crankcase; refer to Checking the
Engine Oil Level, page 22.
13
Setup
Note: Determine the left and right sides of the machine
from the normal operating position.
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
Description Qty. Use
Bolt, 1/4 x 3/4 inch
Hex Nut, 1/4 inch
2
2
Activating and installing the battery
Key 1 Use in ignition switch.
Operator’s Manual
Riding Mower Safety Video
1
1
Read before operating tractor
View before operating tractor
Checking the Tire Pressure
Refer to Checking the Tire Pressure on page 26. Check the
front and rear tire pressure. The recommended front and
rear tire pressure is 20 psi (83 kPa).
Activating and Installing the
Battery
Bulk electrolyte with 1.265 specific gravity must be
purchased from a local battery supply outlet.
Danger
Battery electrolyte contains sulfuric acid which is
a deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and robber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
• Follow all instructions and comply with all
safety messages on the electrolyte container.
1. Remove the battery from the tractor.
2. Clean the top of the battery with a paper towel.
Note: Never fill the battery with electrolyte while the
battery installed in the tractor. Electrolyte could be spilled
on other parts and cause corrosion.
3. Remove the vent caps from the battery (Fig. 2).
4. Slowly pour electrolyte into each battery cell until the
level is up to the upper line on the battery case
(Fig. 2).
Important Do not overfill the battery because
electrolyte (sulfuric acid) can cause severe corrosion and
damage to the chassis.
5. Wait five to ten minutes after filling the battery cells.
Add electrolyte, if necessary, until the electrolyte level
is up to the upper line on the battery case (Fig. 2).
6. Install the battery filler caps.
1
2
3
m–5004
Figure 2
1. Filler caps
2. Upper line
3. Lower line
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks
and flames away from battery.
Warning
14
Note: Make sure the vent caps are installed in the battery.
7. Charge the battery for 1 hour at 10 amps or 2 hours at
5 amps.
8. When the battery is fully charged, unplug the charger
from the electrical outlet, then disconnect the charger
leads from the battery posts (Fig. 3).
4
1
2
3
m–4970
Figure 3
1. Positive Battery Post
2. Negative Battery Post
3. Red (+) Charger Lead
4. Black (–) Charger Lead
9. Install the battery in the tractor and connect the battery
cables. Refer to the Installing the Battery on page 30.
Note: Do not run the tractor with the battery disconnected,
electrical damage may occur.
Checking the Engine Oil
Important The tractor is shipped from the factory with
oil in the engine crankcase
Check the oil level and add only enough oil to raise the
level to the full mark on the dipstick. Refer to Checking
the Engine Oil on page 22.
Checking the Tractor
Lubrication
Check the tractor to ensure it is lubricated. Refer to
Greasing and Lubrication on page 25.
Learn to Operate the Tractor
Learn how to operate the tractor. Read the Operation
section starting on page 15.
Test Driving the Tractor
1. Fill the tank with unleaded regular gasoline; Gasoline
and Oil, page 12. Open the fuel shutoff valve and
check the fuel hose and fittings for leaks.
2. As applicable, check and test the operation of the
following:
• Engine, choke and throttle controls
• Headlights
• Indicator lights
• PTO clutch and brake
• Lift system
• Parking brake
• Steering
• Tractor operation in forward and reverse
Checking the Safety System
If safety interlock switches are disconnected or
damaged the machine could operate unexpectedly
causing personal injury.
• Do not tamper with the interlock switches.
• Check the operation of the interlock switches
daily and replace any damaged switches before
operating the machine.
Caution
Refer to Checking the Safety Interlock System on
page 16.
15
Operation
Think Safety First
Please carefully read all the safety instructions. Knowing
this information could help you, your family, pets or
bystanders avoid injury.
Controls
Become familiar with all the controls (Fig. 1) before you
start the engine and operate the machine.
2
3
4
8
9
10
1
6
5
7
11
m–6514
12
Figure 1
1. Steering wheel
2. Ignition switch
3. Brake pedal
4. Parking brake lever
5. Ground speed selector
6. Throttle lever
7. Choke lever
8. Power take off (PTO)
9. Cruise control switch
10. Indicator control
module/Hourmeter
11. Tilt wheel lever
12. Hood opening
13. Attachment lift
Operating the Parking Brake
Always set the parking brake when you stop the machine
or leave it unattended.
Setting the Parking Brake
1. Push the brake pedal (Fig. 2) down and hold it in the
depressed position.
2. Lift the parking brake lever (Fig. 2) forward and
gradually take your foot off the brake pedal. The brake
pedal should stay in the depressed (locked) position.
Releasing the Parking Brake
1. Push down on the brake pedal (Fig. 2). The parking
brake lever should release.
2. Gradually release the brake pedal.
1
2
m–6516
Figure 2
1. Brake pedal 2. Parking brake lever
Starting and Stopping the
Engine
Starting the Engine
1. Sit down on the seat.
2. Set the parking brake; refer to Setting the Parking
Brake, page 15.
Note: The engine will not start unless you set the parking
brake or fully depress the brake pedal.
3. Push the PTO (power take off) to the off position
(Fig. 3).
4. Move the choke lever to the on position (Fig. 3).
Note: An engine that has been running and is warm may
not require step 4.
5. Move throttle lever to the fast position (Fig. 3).
6. Turn the ignition key and hold it in the start position
(Fig. 4). When the engine starts, release the key.
Important If the engine does not start after 10 seconds
of continuous cranking, turn the ignition key to off and let
the starter motor cool for 60 seconds; refer to
Troubleshooting, page 34.
16
7. After the engine starts, move the choke lever to off
(Fig. 3). If the engine stalls or hesitates, move the
choke lever back to on for a few seconds. Then move
the throttle lever to desired setting. Repeat this as
required.
5
3
1
2
6
m–6523
4
Figure 3
1. PTO—Off
2. Choke–On
3. Choke–Off
4. Throttle lever
5. Fast
6. Slow
3
2
1
1208
4
Figure 4
1. Off
2. Lights
3. Run
4. Start
Stopping the Engine
1. Push the PTO (power take off) to off (Fig. 3).
2. Move the throttle lever between half and full throttle
(Fig. 3).
3. Turn the ignition key to off (Fig. 4).
Operating the Power Take Off
(PTO)
The power take off (PTO) engages and disengages power
to the electric clutch.
While the ignition key is in run or lights position and the
power take off (PTO) is engaged on, the PTO light, in the
Indicator Module, will be on. When this light is on it is a
reminder; the starter will not crank and to turn the off PTO
before getting off.
Engaging the Power Take Off (PTO)
1. Pull the power take off (PTO) to on (Fig. 5).
1
2
m–6524
Figure 5
1. Off—disengaged 2. On—engaged
Disengaging the Power Take Off (PTO)
1. Push the power take off (PTO) to off (Fig. 5).
The Safety Interlock System
If safety interlock switches are disconnected or
damaged the machine could operate unexpectedly
causing personal injury.
• Do not tamper with the interlock switches.
• Check the operation of the interlock switches
daily and replace any damaged switches before
operating the machine.
Caution
17
Understanding the Safety Interlock
System
The safety interlock system is designed to prevent the
engine from starting unless:
• You are sitting on the seat.
• The brake pedal is depressed.
• The power take off (PTO) is off.
• The hydro control pedal is in the neutral position.
The safety interlock system is designed to stop the engine
if:
• You rise from the seat when the brake pedal is released
• You rise from the seat when the power take off (PTO)
is on.
The safety interlock system is designed to stop the power
take off (PTO) if:
• You shift into reverse with the power take off (PTO)
engaged.
Testing the Safety Interlock System
Test the safety interlock system before you use the
machine each time. If the safety system does not operate
as described below, have an Authorized Service Dealer
repair the safety system immediately.
1. Set the parking brake. Move the power take off (PTO)
to the On position. Now turn the ignition key to start
while sitting on the seat; the engine should not crank.
2. Push the power take off (PTO) to the off position and
release the parking brake. Now turn the ignition key to
the Start position while sitting on the seat; the engine
should not crank.
3. Set the parking brake and move the power take off
(PTO) to the Off position. Rise from the seat and turn
the ignition key to the Start position; the engine
should not crank.
4. Set the parking brake and move the power take off
(PTO) to the Off position. While sitting in the seat,
start the engine. While the engine is running, release
the parking brake and rise slightly from the seat; the
engine should stop.
5. Set the parking brake and move the power take off
(PTO) to the Off position. While sitting in the seat,
start the engine. While the engine is running, move the
power take off (PTO) to the On position and rise
slightly from the seat; the engine should stop.
6. With the parking brake released, turn the ignition key
to the RUN run position without starting the engine.
Pull the PTO switch to on. You should hear an audible
click indicating the PTO is activated and the PTO light
will illuminate. Move the foot pedal to reverse. You
should hear an audible click indicating the PTO is
deactivated and the PTO light should turn off.
7. With the parking brake released, turn the ignition
switch to RUN without starting the engine. Pull the
PTO switch to on. Turn the KeyChoice key and
release. The Operating-in-Reverse warning light
should illuminate. Move the foot pedal to reverse. The
PTO and PTO light on the dash should remain on.
Push the PTO switch to off. The PTO light and the
Operating-in-Reverse warning light should turn off.
Setting the KeyChoice Switch to
Operate in Reverse
An interlock feature on the tractor prevents the power take
off (PTO) from operating when backing up. If you shift
into reverse with the PTO engaged (i.e., with mower
blades or other attachment running), the PTO will
disengage. Do not mow in reverse unless absolutely
necessary.
If you need to use the PTO while backing up, you can turn
off this interlock feature using the KeyChoice switch
located near the seat bracket (Fig. 6).
Danger
You could back over a child or bystander while
the mower blade(s) or other attachment is
engaged and cause serious injury or death.
• Do not mow in reverse unless absolutely
necessary.
• Do not insert the KeyChoice key unless it is
absolutely necessary.
• Always look backward and down before
backing up.
• Use the KeyChoice switch only if you are
certain no children or other bystanders will
enter the mowing area.
• Be very observant after deactivating the
interlock because the sound of the engine may
prevent you from noticing that a child or
bystander has entered the work area.
• Always remove both the ignition and
KeyChoice keys and put them in a safe place
out of the reach of children or unauthorized
users when leaving the unit unattended.
1. Engage the PTO.
18
2. Insert the KeyChoice key into the switch (Fig. 6).
m–4220
1
Figure 6
1. KeyChoice switch
3. Turn the KeyChoice key.
A red light on the front console (Fig. 7) turns on,
indicating that the interlock is disabled.
1
m–6519
Figure 7
1. Operating-in-reverse light
4. Shift into reverse and complete your task.
5. Stop the PTO, which will turn off the red light on the
console, to activate the interlock.
6. Remove the KeyChoice key and put it in a safe place
out of reach of children.
Indicator Control Module
The indicator control module (Fig. 8) contains lights for:
• Operating in reverse
• Power take off (PTO)
• Hourmeter
21 3
m–6519
Figure 8
1. Power take off (PTO)
2. Hourmeter
3. Operating-in-Reverse
Following are the conditions when indicator lights will be
on. At other times the lights should be off.
Operating in Reverse
The Operating–in–Reverse light will illuminate whenever
the KeyChoice switch is used to deactivate the
operating-in-reverse interlock. It is a reminder that the
interlock system is deactivated. The light goes out
whenever the power take off (PTO) is disengaged or the
engine is shut off.
PTO (Power Take Off)
The PTO (power take off) light will be on when the
ignition key is in the run or lights positions and the PTO
(power take off) is engaged on. When this light is on it is
a reminder; the starter will not crank and turn off the PTO
before getting off.
Hourmeter
The hourmeter records the number of hours the engine has
operated (Fig. 8). It is turned on when the ignition switch
is in the run or lights positions. Use the times for
scheduling regular maintenance.
Driving Forward or Backward
The throttle control regulates the engine speed as
measured in rpm (revolutions per minute). Place the
throttle control in the fast position for best performance.
To go forward or backward, release the parking brake:
refer to Releasing the Parking Brake, page 15. Place your
foot on the traction control pedal and slowly press on the
top of the traction control pedal to move forward or on the
bottom of the traction control pedal to move backward
(Fig. 9). The farther you move the traction control pedal
in either direction, the faster the machine will move in
that direction.
19
Note: For reverse motion, with the PTO engaged, the
operating-in-reverse interlock must be deactivated by the
KeyChoice switch located on the seat bracket on the right
hand side just below the seat.
To slow down, release the pressure on the traction control
pedal.
Important To avoid transmission damage, always
release the parking brake before moving the traction
control pedal.
1
2
1210
Figure 9
1. Forward 2. Backward
Stopping the Machine
To stop the machine, release the traction control pedal,
disengage the power take off (PTO), and turn the ignition
key to off. Also set the parking brake if you leave the
machine unattended; refer to Setting the Parking Brake,
page 15. Remember to remove the key from the ignition
switch.
Children or bystanders may be injured if they
move or attempt to operate the tractor while it is
unattended.
Always remove the ignition and KeyChoice keys
and set the parking brake when leaving the
machine unattended, even if just for a few
minutes.
Caution
Operating the Attachment Lift
Lever
The attachment lift lever (Fig. 10) is used to raise and
lower various attachments.
Raising an Attachment
1. Pull attachment lift lever rearward until latch locks. In
this position the lift will hold the attachment in the up,
or raised position.
Lowering an Attachment
1. Pull attachment lift lever rearward, to release lift
pressure, and push the button on top to release the
latch. Move lift lever forward to lower attachment.
2
1
m–6531
Figure 10
1. Lift lever 2. Button
Positioning the Seat
The seat can move forward and backward. Position the
seat where you have the best control of the machine and
are most comfortable.
1. Raise the seat and loosen the adjustment knobs
(Fig. 11).
2. Slide the seat to the desired position and tighten the
knobs.
m–4982
1
Figure 11
1. Adjustment knob
20
Headlights
The headlights are turned on with a separate position,
lights, of the ignition switch (Fig. 12). The lights are on
while the ignition switch is in the lights position even with
the engine off. Remove the key when the machine is left
unattended so lights can not be turned or discharging the
battery.
1208
1
Figure 12
1. Lights
Positioning the Tilt Steering
Wheel
The steering wheel has four tilt locations. Position the
steering wheel where you have the best control of the
machine and are most comfortable.
1. Lift the tilt lever to release the lock (Fig. 13).
2. Move the steering wheel to a comfortable position;
then release the lever to lock.
1
2
1203b
Figure 13
1. Tilt lever 2. Steering wheel
Pushing the Machine by Hand
Important Always push the machine by hand. Never
tow the machine because transaxle damage may occur.
To Push the Machine
1. Disengage the power take off (PTO) and turn the
ignition key to off.
2. Move the drive control rod to the push position. This
disengages the drive system and allows the wheels to
turn freely (Fig. 14).
To Operate the Machine
1. Move the drive control rod to the operate position
(Fig. 14).
Note: The machine will not drive unless the drive control
rod is in the operate position.
1
2
3
M–4566
Figure 14
1. Operate position
2. Push position
3. Drive control rod
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Toro 410 Garden Tractor User manual
- Category
- Lawnmowers
- Type
- User manual
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