Woodstock W1704 User manual

Category
Lathes
Type
User manual

Woodstock W1704 is a benchtop lathe that offers a wide range of features and capabilities for both beginners and experienced woodworkers. It has a 1/3 HP, 110V, universal-type motor that provides ample power for a variety of turning projects. The motor speed can be adjusted from 700 to 3200 RPM, giving you the flexibility to work with different types of wood and achieve the desired finish. The lathe also features a sturdy cast iron bed and headstock, which provide a stable and vibration-free work surface.

Woodstock W1704 is a benchtop lathe that offers a wide range of features and capabilities for both beginners and experienced woodworkers. It has a 1/3 HP, 110V, universal-type motor that provides ample power for a variety of turning projects. The motor speed can be adjusted from 700 to 3200 RPM, giving you the flexibility to work with different types of wood and achieve the desired finish. The lathe also features a sturdy cast iron bed and headstock, which provide a stable and vibration-free work surface.

INSTRUCTION MANUAL
MODEL W1704
BENCH TOP LATHE
Phone: 1-360-734-3482 • On-Line Technical Support: [email protected]
COPYRIGHT © DECEMBER, 2003 BY WOODSTOCK INTERNATIONAL, INC. REVISED OCTOBER, 2007 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China#5378TR
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About Your New Lathe ......................................................................................... 2
Woodstock Technical Support ................................................................................. 2
Warranty and Returns .......................................................................................... 3
Specifications .................................................................................................. 3
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Standard Safety Instructions .................................................................................. 4
Know Your Machine ............................................................................................. 6
Important Lathe Terms & Definitions ........................................................................ 7
Safety Instructions for Your Lathe ........................................................................... 8
Avoiding Potential Injuries .................................................................................... 9
110V Operation ............................................................................................... 10
Extension Cords ............................................................................................... 10
Grounding ...................................................................................................... 10
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Unpacking ...................................................................................................... 11
Inventory ....................................................................................................... 11
Shop Preparation ............................................................................................. 12
Initial Cleaning ................................................................................................ 12
Installing Centers ............................................................................................. 13
Removing Centers ............................................................................................ 13
Face Plate ..................................................................................................... 14
Tool Rest ....................................................................................................... 14
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Lock Handles .................................................................................................. 15
Tailstock Barrel ............................................................................................... 15
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Test Run ........................................................................................................ 16
Operation Tips ................................................................................................ 17
Selecting Turning Tools ...................................................................................... 18
Spindle Turning ................................................................................................ 19
Face Plate Turning ............................................................................................ 20
Sanding/Finishing ............................................................................................. 21
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General ......................................................................................................... 22
Lubrication .................................................................................................... 22
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This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: 
. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
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If you need the latest edition of this manual, you can download it from .
If you have comments about this manual, please contact us at:

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Motor Size ..........................................................
1
3 HP, 110V, Universal-Type Motor
Motor Speed ................................................................................ 700-3200 RPM
Amp Draw ................................................................................................ 4 A
Distance Between Centers ............................................................................ 13"
Turning Diameter .........................................................................................8"
Spindle Taper ......................................................................................... MT #1
Tailstock Taper .......................................................................................MT #1
Spindle Size ................................................................................ 1" x 8 TPI (RH)
Machine Weight ......................................................................................45 lbs
Footprint .........................................................................................23
1
2" X 5"
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
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
-6-

D
C
B
A
N
L
J
I
H
G
F
E
M
K
An important part of safety is knowing your machine and its components. Please take the time to learn
the items shown in the pictures below. The letters in the picture correspond to the following descrip-
tions in the text.
O
P

-7-
    —Controls the
speed of the lathe spindle. Always turn this
dial to the lowest setting before starting the
lathe.
 —The housing that holds the spin-
dle on the lathe.
  —Tapered at the inside
end to accept the shank of a Morse Taper
#1 (MT#1) spur center and threaded on the
outside end to accept the threads of a face
plate. The headstock spindle is also hollow
for easy removal of the spur center with a
knock-out tool.
 —Attaches the workpiece to the
spindle for turning operations.
 —Supports tools used during turn-
ing operations.
 —Mounts in the tailstock barrel
taper and supports the workpiece from the
opposite side of the spur center by engaging
in the workpiece and spinning freely.
   —Locks the tailstock
barrel in place after being driven into the
workpiece and before starting the lathe.
   Moves the
tailstock barrel in/out to firmly embed the
live center into the workpiece.
  —Locks the tailstock into
position along the bed.
   —Mounts the tool rest to
the bed and adjusts perpendicular to the
bed to bring the tool rest closer/farther
from the workpiece.
   —Secures the tool rest into
position at the proper height needed for the
workpiece.
    —Secures the tool
rest holder when the tool rest is the proper
distance from the workpiece.


In order for the safety warnings and operation
instructions to be fully understood, please take
time to learn these important lathe terms and
definitions.
 —When a workpiece is mount-
ed between both spur (headstock) and live
(tailstock) centers.
  —When a workpiece is
mounted to the face plate, which is mounted to
the headstock spindle. The face plate has holes
for attaching the workpiece or a backing block
with screws.
 —A waste board that is screwed
or bolted to the face plate, then centered and
glued to the workpiece, so that the workpiece
can be attached to the face plate without drill-
ing or screwing marks.
 —The imaginary line running from
the center of the headstock spindle to the cen-
ter of the tailstock barrel.
 —The initial stage of all turning
operations when the workpiece still has corners
and has not been rounded. Rough cutting strains
the lathe and operator more than regular turn-
ing; therefore, special precautions will apply.
  —Provides a sliding surface for
the tool rest holder and tailstock adjust-
ments.
   —Turns lathe ON/
OFF only when the safety key is installed.
  —Used to remove the spur
and live centers from their tapered spin-
dles.
  —Threads onto the headstock
spindle for non-spindle turning (usually used
for making bowls or other items that cannot
be supported from the tailstock).

-8-

-8-

 Make sure all guards are in place and that the lathe sits on a flat, stable
surface.
 Always wear eye protection or a face shield when operating the lathe.
   Always wear a respirator when using this machine. Wood dust may
cause allergies or long-term respiratory health problems.
 Before starting, be certain the workpiece has been properly imbedded on
the headstock and tailstock centers and that there is adequate clearance for the full rotation.
 Always inspect the condition of your workpiece. DO NOT turn pieces with
knots, splits, and other potentially dangerous conditions. Make sure joints of glued-up pieces have
high quality bonds and won't fly apart during operation.
 Adjust tool rest to provide proper support for the turning tool you will be
using. Test tool rest clearance by rotating workpiece by hand before turning lathe ON.
 Select the correct turning speed for your work, and allow the lathe to gain full
speed before using.
 Keep lathe chisels properly sharpened and held firmly in position when turn-
ing.
 Never operate the lathe with damaged or worn parts.
  Make sure your wood lathe is turned OFF, disconnected from its
power source, and all moving parts have come to a complete stop before starting any inspection,
adjustment, or maintenance procedure.
 DO NOT stop the lathe by using your hand against the workpiece. Allow the lathe
to stop on its own.
 Keep long hair and loose clothing articles such as sleeves, belts, and
jewelry items away from the lathe spindle.
 When face plate turning, use lathe chisels on the downward spinning side of
the workpiece only.
 Remove the tool rest when performing sanding or polishing operations on the
rotating spindle.
 Removing too much material at once may cause workpiece to fly out of
the lathe.
   . If the workpiece vibrates, immediately turn the lathe OFF.
Check to make sure the workpiece is centered and balanced. Trim excess waste off corners with a
bandsaw or table saw to reduce vibration. Make sure workpiece is securely attached in setup.

-9-

DO NOT operate with long sleeves
rolled down near moving machinery.
DO NOT cut without using tool rest.
DO NOT operate without centers
firmly embedded in workpiece.
Center fully embedded in workpiece.
Sleeves rolled up and out of the way
of the moving machinery.
Always use the tool rest.

-10-

-10-

     

    



We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
• UseacordratedforStandardService(S).
• Do not use a cord longer than 50 feet.
• Ensurethatthecordhasagroundwireandpin.
• Usethegaugesizelistedbelowasaminimum.


The Model W1704 is wired for 110V operation. Always con-
nect this machine to a dedicated circuit (wire, breaker,
plug, receptacle) with a verified ground, using the recom-
mended circuit size and plugs/receptacles listed at the
bottom of this page.
We recommend connecting this machine to a dedicated
circuit with a verified ground, using the circuit size given
below. Never replace a circuit breaker with one of higher
amperage without consulting a qualified electrician to
ensure compliance with wiring codes.
This machine must be grounded! The electrical cord sup-
plied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.




    
110V Operation 4 Amps 15A NEMA 5-15 14 Gauge
 5-15 plug and receptacle.


-11-
Layout and inventory the package contents list-
ed below and familiarize yourself with the com-
ponents shown in  to ease assembly.
 Some parts and hardware may already
be installed on the machine. Check the machine
when you use this inventory list.
 Lathe Unit (not shown) ....................... 1
 Spur Center..................................... 1
 Live Center ..................................... 1
 Face Plate ...................................... 1
 4
1
4" Tool Rest .................................. 1
 7" Tool Rest ..................................... 1
 Knock-Out Tool ................................. 1

Loose parts shipped with the lathe.


  
  
   


  


   
   
   
   

2
3
4
5
6
7

The SHOP FOX
®
Model W1704 has been careful-
ly packaged for safe transporting. If you notice
the machine has been damaged, please contact
your authorized SHOP FOX
®
dealer immedi-
ately.


-12-

The bed and other unpainted parts of your lathe
are coated with a waxy grease that protects
them from corrosion during shipment. Clean this
grease off with a solvent cleaner or citrus-based
degreaser. DO NOT use chlorine-based solvents
such as brake parts cleaner or acetone—if you
happen to splash some onto a painted surface,
you will ruin the finish.
   
 
   
   
 
 
    
   



   

  
   
  
   
   
  
  
    
    

  Some workbenches may require
additional reinforcement to support both
the machine and the operator. Make sure
you take these precautions.
  Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your lathe.
  Lighting should be bright enough
to eliminate shadow and prevent eye strain.
 Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
   
   
  
   
   

   
   
   


    
   
  



-13-

Installing spur center into
headstock spindle.
Removing spur center with
knock-out tool.
The spur and live centers are taper-fit compo-
nents that install in the same manner; however,
the spur center always goes into the headstock
spindle and the live center always goes into the
tailstock barrel.

 
 Insert the tapered end of the center into
the spindle and push firmly, as shown in
.
 Check that the center is securely installed
by giving it a quick tug. (A properly installed
center will not pull out by hand.)

A knock-out tool is included with your lathe to
remove the spur and live centers.
      

 
 Hold a clean rag under the spindle to catch
the center when you remove it.
 Using the knock-out tool, tap the center
from the outside end of the spindle (as
shown in ) and catch the center as
it falls out.


   
  



 Tool rest installed on lathe bed.
Before installing a tool rest, decide which
one will be best for your application. Unless
workpiece clearance is an issue, install the
larger tool rest to give yourself more room to
work.

 Insert the tool rest into the tool holder as
shown in .
 Lock the tool rest in place with the tool rest
lock.


-14-
 Tightening face plate to
headstock spindle.
The face plate can be installed only if the spur
center has been removed from the headstock
spindle.

 
 Thread the face plate onto the headstock
spindle.
. Tighten the face plate by placing a wrench
on the spindle flats and inserting the knock-
out tool into the spindle shoulder to hold
it in position during tightening. See 
.
 Reverse steps 2-3 to remove the face
plate.
Tool Rest
Lock
   

   
  




-15-
If you find that the tailstock adjustment handle
spins without moving the tailstock barrel, the
tailstock barrel lock may need to be re-aligned
with the catch slot in the tailstock barrel.


 
 Loosen the small setscrew from the side of
the tailstock and loosen the tailstock barrel
lock.
 Pull the tailstock adjustment handle to slide
the barrel out of the tailstock.
 Locate the catch slot, shown in ,
and align it with the barrel lock.
 Insert the barrel, replace the setscrew, and
barely tighten the barrel lock, then back it
off
1
4 to
1
2 of a turn.

 Tailstock barrel alignment slot.
 Tool rest holder and tailstock lock
nuts for adjusting lock handles.
   

   
  


The lock handles on the tool rest holder and the
tailstock can be tightened for a stronger lock-
ing action if the factory set locking action is not
tight enough for your needs. However, take care
not to over-tighten any of the parts.

 
 Using a 12mm socket or wrench, tighten
1
4
turn one of the lock nuts shown in 
, depending on which component you
wish to tighten.
 Check the locking mechanism:
• If it is satisfactory, no further adjust-
ments are necessary.
• If it is not satisfactory, repeat  
.


The purpose of a test run is to identify any
unusual noises and vibrations, as well as to
confirm that the machine is performing as
intended.

 Turn the variable speed control knob all the
way counter-clockwise or in the LOW direc-
tion as far as it will go.
 Make sure that the spur center has been
removed from the spindle.
 Pull the paddle switch up to start the lathe.
Once the lathe is running, listen for any
unusual noises. The machine should run
smoothly with little or no vibrations.
• Ifthereareanyunusualnoisesorvibra-
tions, STOP the lathe immediately by
pushing the paddle switch down.
 Unplug the lathe and investigate the source
of the noise or vibration. DO NOT make any
adjustments to the lathe while it is plugged
in. The lathe should not be run any further
until the problems are corrected.


-16-

    
    
     

     

    
       


-17-
Mount the workpiece correctly; otherwise,
the operation may be difficult and danger-
ous. Read the “Spindle Turning” & “Face
Plate Turning” instructions for ideas on how
to set up your lathe correctly.
Position the tool rest approximately
1
8"
above the center line of the workpiece and
approximately
1
4" away from the workpiece.
See  for more details.
When turning the lathe ON, stand to the
side of the spinning direction until the lathe
reaches full speed and you can verify that
the lathe will not throw the workpiece.
Always start the lathe and perform all rough
cutting with the speed setting at the lowest
point, as shown in .
Select the right speed for the size of
workpiece you are turning. Use the slower
range on the speed dial for large workpieces
(4" diameter and over); use the middle
range on the speed dial for medium sized
workpieces (2" to 4" diameter); and use
the faster range on the speed dial for small
sized workpieces (under 2" in diameter).
Keep the turning tool on the tool rest the
ENTIRE time that it is in contact with the
workpiece.
When turning pieces thicker than 2" x 2", cut
off the corners first (so the workpiece profile
looks similar to the illustrated workpiece in
 ).   shows a workpiece
too big for turning with the corners still
on.
When rough cutting face plate work, use
the live center in the tailstock for support,
as can be seen in the setup in  .
After the rough cutting is complete, move
the tailstock out of the way.
Learn the correct techniques for each tool
you will use. If you are unsure, read books
or magazines about lathe techniques and
seek training from experienced users.

 DO NOT attempt to turn workpieces
thicker than 2" x 2" without first cutting the
corners off!
 Speed dial turned all the way down
to the lowest speed.
Nfibg`\Z\
:\ek\iC`e\
;`jkXeZ\j
KffcI\jk
(
&
/
(
&
+
 Tool rest set
1
8" above the
centerline and
1
4" away from workpiece.

-18-
Lathe tools ( ) come in a variety of
shapes and sizes and usually fall into five major
categories.
 —Mainly used for rough cutting,
detail cutting, and cove profiles. The rough
gouge is a hollow, double-ground tool with
a round nose, and the detail gouge is a
hollow, double-ground tool with either a
round or pointed nose.  shows an
example of a gouge.
 —A very versatile tool that can
be used for planing, squaring, V-cutting,
beading, and parting off. The skew chisel
is flat, double-ground with one side higher
than the other (usually at an angle of 20-
40˚). shows an example of a skew
chisel.
 —Mainly used where access for
other tools is limited, such as hollowing
operations. This is a flat, double-ground
tool that comes in a variety of profiles
(Round Nose, Spear Point, Square Nose,
etc.) to match many different contours.
 shows an example of a round nose
scraper.
  —Used for sizing and cutting
off work. This is a flat tool with a sharp
pointed nose that may be single- or double-
ground.   shows an example of a
parting tool.
 —These are the unique, spe-
cial function tools to aid in hollowing, bowl
making, cutting profiles, etc.


 Basic set of lathe turning tools.
 Gouge.
 Skew chisel.
 Round nose scraper.
 Parting tool.
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Woodstock W1704 User manual

Category
Lathes
Type
User manual

Woodstock W1704 is a benchtop lathe that offers a wide range of features and capabilities for both beginners and experienced woodworkers. It has a 1/3 HP, 110V, universal-type motor that provides ample power for a variety of turning projects. The motor speed can be adjusted from 700 to 3200 RPM, giving you the flexibility to work with different types of wood and achieve the desired finish. The lathe also features a sturdy cast iron bed and headstock, which provide a stable and vibration-free work surface.

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