Champion EUCC6 User manual

E series

High Temperature

Upright Conveyor Dishwasher

Models:

EUCCW 29" wide conveyor with a 4', 6',or 8'

center section

EUCC 24" wide conveyor with a 4', 6',or 8'

center section

Installation and Service Guide with Service Replacement Parts

2674 N. Service Road, Jordan Station

Ontario, Canada L0R 1S0

905/562-4195 Fax: 905/562-4618

Toll-free: 800.263.5798

P.O. Box 4149

Winston-Salem, NC 27115

336/661-1556 Fax: 336/661-1660

Toll-free: 800.858.4477

Issue Date: 5.09.07

Manual P/N 114254 rev. A

For machines beginning with S/N J2089 and above

EUCCW-8 / EUCC-8

Dishwasher serial no.

www.championindustries.com

Beginning with Serial No. J2089 and above

EUCCW-6 / EUCC-6

EUCCW-4 / EUCC-4

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Champion Service Agent __________________________________ Tel:______________________

Champion Parts Distributor _________________________________ Tel:______________________

ATTENTION:

The dishwasher model no., serial no.,

voltage, Hz and phase are needed to

identify your machine and to answer

questions.

Please have this information on-hand

if you call for service assistance.

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477

Tel: 905/ 562-4195 Tel: 336/ 661-1556

Fax: 905/ 562-4618 Fax: 336/ 661-1660

email: [email protected] email: [email protected]

We support

For all models:

The data plate mounts to one

side of the top-mounted

control cabinet.

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i

Revision Revised Serial Number Revision

Date Pages Effectivity Description

3.16.07 All J2089 Released first edition 7.06245

3.22.07 All J2089 Rev. parts list format 7.03226

Revisions to this manual

ii

Dear Owner:

Thank-you for choosing our dishwasher.

We appreciate your business.

This manual covers two models:

EUCCW Electric high temperature flight-type conveyor dishwasher with built-in

EUCC electric booster in 40° F/22° C rise or an optional 70° F/39° C rise booster.

EUCCW Steam high temperature flight-type conveyor dishwasher with built-in

EUCC steam booster in 40° F/22° C rise or an optional 70° F/39° C rise booster.

The installation, and initial start-up of your dishwasher must be performed by qualified

electricians, plumbers, and authorized service technicians trained in commercial

dishwashers.

Champion provides authorized factory trained service agents to supervise the assembly

and initial start-up of your dishwasher.

Defects and repairs caused by unauthorized installers will not be covered by the

dishwasher warranty.

iii

E series Upright Conveyor Dishwashers

Revisions to this manual ____________________________________________________________i

Limited Warranty _______________________________________________________________ iv

Operating Instructions ___________________________________1

Construction

How to Operate your Dishwasher: Step by Step

Cleaning and Maintenance

Troubleshooting

Installation _____________________________________________ 21

The plumbing and electrical connection diagram, (P&E).

Unpack and Place

Order of Assembly

Section Assembly

Water Connection

Drain Connection

Electrical Connection

Ventilation

Initial Start-up

Service Replacement Parts _______________________________ 47

Basic Service____________________________________________ 190

Electrical

Mechanical

Electrical Schematics______________________________________

_____________ Table of Contents

Table of Contents

iv

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,

and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,

as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman

ship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by

Champion, whichever occurs first. [See below for special provisions relating to glasswashers.] The warranty

registration card must be returned to Champion within ten (10) days after installation. If warranty card is not

returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are

jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,

will either repair or replace the defective machine or accept return of the machine for full credit; provided;

however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end

(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion

elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular

working hours by a Champion authorized service technician. Defective parts become the property of Champion.

Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection

with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.

The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners.

b. Cleaning of gas lines.

c. Replacement of fuses or resetting of overload breakers.

d. Adjustment of thermostats.

e. Adjustment of clutches.

f. Opening or closing of utility supply valves or switching of electrical supply current.

g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.

h. Performance of regular maintenance and cleaning as outlined in operator’s guide.

i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,

tampering, improper installation, or failure to follow maintenance and operation procedures.

j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or

interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,

(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from

chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to

connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such

leaks caused by the installer, including those at machine table connections or by connection of chemical

dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage

caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in

material and workmanship is found to exist within the warranty period Champion will replace the defective

part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX-

TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,

BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL

NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE

THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND

CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS

OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines

to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

1

_________ Operating Instructions

 How to operate your dishwasher

How to operate your dishwasher

1. Make sure the dishwasher was properly installed and tested prior to operation.

2. Read the operating instructions completely before you operate your dishwasher for

the first time.

3. Keep these instructions available for quick reference.

4. Contact your supervisor immediately if you have questions about the dishwasher.

5. Contact your local authorized Champion service agency for technical support.

6. Our National Service Department provides 24 hour support 365 days a year with a

Toll-free number in the United States.

USA National Service

M-F • 8 AM - 5PM EST

Toll-free: 1 (800) 858-44772

In the USA, a factory technician will return your call after-hours and during holidays.

or

Canadian National Service

M-F • 8:30 AM - 4:30PM EST

Toll-free: 1 (800) 263-5798

1

IMPORTANT

Please read the steps below before you operate your dishwasher.

2

Operating Instructions ________

 Dishwasher Construction

Dishwasher Construction

1. The Upright Conveyor dishwasher, (also called the flight-type conveyor), is assembled

as a single unit from sections or modules.

2. This basic design is then customized to the customer's specifications.

3. The information presented blow explains the basic construction of the upright conveyor

dishwasher. It does not cover custom-built innovations.

4. Study the diagrams on the next page, then continue reading below.

Dishwasher Sections:

Five sections make up the basic assembly. The sections are:

Load - soiled ware enters the machine

Prewash - loosens/removes heavy soils for the wash section

Wash - cleans remaining soils with detergent/heat/sprayed water

Rinse - rinses soap and remaining particles; higher water temperature

begins the sanitization process

Final rinse - destroys any bacteria on wares with 180-195°F hot water

removes any remaining soap or particles

Unload - clean ware exits the dishwasher and begins to flash dry

Dishwasher Views:

What if you stood in your front yard while a friend stood in your back yard in order

to plan a project. You tell him to move to the right, but he keeps moving to the left.

We know what is wrong. You and he have a different reference point in relation to the

house. This mix-up illustrates why when engineers, service technicians, and installers

refer to a dishwasher, they make sure they view the dishwasher using the same reference

point. That's just common sense, isn't it. The same holds true as you learn how

to operate your dishwasher. The standard methods for viewing your dishwasher are:

Plan View - Stand in front of the dishwasher facing the access doors.

Now visualize that you are suspended directly above the

dishwasher as you look down.

Elevation or Stand in front of the dishwasher as in the Plan view.

Front View - The right-hand side of the dishwasher matches your right

hand and the left-side of the dishwasher matches your left.

Side View - The side view is somewhat tricky because the right-hand/

left-hand reference requires the additional front view

reference also. You can avoid this pitfall if you know which

side of the machine is the load section and which is the

3

"C"

_________ Operating Instructions

 All Models

How to operate your dishwasher

1. The diagrams below show an example of one type of upright conveyor dishwasher.

Your dishwasher may be different; however, the basic design is similar.

2. Study the diagrams and see if you can match features on your dishwasher.

Conveyor Travel Direction

The conveyor direction of travel is

referenced from the load section to

the unload section.

If the load section is on your right then

direction of travel for the dishwasher is

Right to Left, (R-L).

Conversely, if the load section is on the

left then the dishwasher is called a

Left to Right, (L-R), dishwasher.

4

1. Check that the following utilities are connected:

to the dishwasher and ready for use:

 Electrical service

 Hot water supply

 Drain

 Ventilation

2. Check the chemical connections and chemical containers are

installed and ready for operation, (Consult your chemical supplier for instructions).

3. Check the interior of the dishwasher for foreign objects and remove.

4. Turn on the water supply to the dishwasher.

5. Turn on the main power switch at the building service disconnect switch.

Operating Instructions ________

 Operation: Step by Step

Follow the illustrations and comments for the remainder of

the Operating Instructions to learn the proper way to

operate your dishwasher.

Operation: Step by Step

DO NOT flip the

dishwasher

power switch "ON"

until you check the items below.

5

_________ Operating Instructions

 Operation: Step by Step

Operation: Step by Step

1. Close all drains.

2. Make sure floats,

overflows, drain

screens, and pump

screens are clean

and in place.

3. Always slide the pump

screens up and lift out.

4. Check the

bottom to make absolutely

sure they are clean.

Replace in reverse order

6

Operating Instructions ________

 Operation: Step by Step

Operation: Step by Step

1. Place the curtains in

the dishwasher making

sure the short flaps

face the load end

of the machine.

2. To install the curtains:

Locate the curtain

hooks in each section.

3. Place the curtain rod

in the rear hook, then

lift the opposite end of

the curtain rod and place

it in the front hook.

4. Place the 19" long

curtains at each end

of the dishwasher.

5. Place the 14" center

curtains in each section.

6. Place the 10" final rinse

curtain between the final rinse

and auxiliary rinse pipes.

7

_________ Operating Instructions

 Operation: Step by Step

Operation: Step by Step

7. Check the upper and lower

wash arm manifold o-rings

to make sure they are

in place and in good

condition.

8. Install the upper wash arm

assemblies.

9. Install the lower wash arm

assemblies.

10. Make sure all wash arm

assemblies are locked

in place.

11. The auxiliary rinse section

is equipped with an upper and

lower rinse arm.

Refer to the illustrations on the next page for a more detailed view of the spray arms.

8

Operation: Step by Step

Operating Instructions ________

 Operation: Step by Step

LOCK

RELEASE

LOCKING

SLOT

LOCKING

SLOT

LOCK RELEASES

TO REMOVE UPPER SPRAY ARM:

TAB PREVENTS

SPRAY ARM

FROM DROPPING

TAB

PREVENTS

SPRAY ARM

FROM

DROPPING

LOCKING

SLOT

LOCKING

SLOT

TO INSTALL UPPER SPRAY ARM:

9

_________ Operating Instructions

 Operation: Step by Step

Operation: Step by Step

12. There are 2 removable

auiliary rinse spray pipes

in the auxiliary rinse section.

13. Make sure the upper and

lower auxiliary rinse spray

pipe gaskets are in place.

14. Position the spray pipe

so the rinse nozzle points

toward 10 o'clock.

15. Push the rinse pipe

forward.

16. Turn the auxiliary rinse pipe

1/4 turn clockwise to

lock it in place.

Note:

The final rinse pipes are permanently installed

and do not require assembly.

10

Operating Instructions ________

 Operation: Step by Step

Operation: Step by Step

17. Install the scrap

screens.

18. Install the scrap baskets if applicable.

19. Make sure the screens

are fully seated to the

rear of the dishwasher

and interlocked into

the scrap basket.

11

20. Close all doors.

_________ Operating Instructions

 Operation: Step by Step

Operation: Step by Step

12

Operating Instructions ________

 Operation: Step by Step

Operation: Step by Step

24. Flip the dishwasher

power switch up.

25. The dishwasher

automatically fills

with water.

26. The tank heat comes

on as soon as the tanks are full.

27. Wait for 15-20 minutes to allow the wash and

rinse tanks to reach operating temperature.

The prewash tank is not heated so its temperature

may be lower than the wash tank. This is okay.

The final rinse temperature is checked when the dishwasher

conveyor belt and wash pumps are running during normal operation.

R-L shown

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