Kenmore DLGX5102W User manual

ELECTRIC & GAS DRYER

SERVICE MANUAL

CAUTION

READ THIS MANUAL CAREFULLY IN ORDER TO

PROPERLY DIAGNOSE PROBLEMS AND TO SAFELY

PROVIDE QUALITY SERVICE ON THESE DRYERS.

Website: http://www.sears.com

MODEL : DLEX5101W DLGX5102W

DLEX5101V DLGX5102V

OCT. 2009 PRINTED IN KOREA

P/No.: MFL62119920

2

To avoid personal injury, disconnect power before servicing this product. If electrical power is required

for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.

To reduce the risk of personal injury, adhere to all industry recommended safety procedures including the

use of long sleeved gloves and safety glasses. Failure to follow all of the safety warnings in this manual

could result in property damage, personal injury or death.

!

WARNING !

WHAT TO DO IF YOU SMELL GAS:

IMPORTANT SAFETY NOTICE

RECONNECT ALL GROUNDING DEVICES

IMPORTANT

એ

ƈ

Do not try to light a match, or cigarette, or turn on

any gas or electrical appliance.

ƈ

Do not touch any electrical switches. Do not use

any phone in your building.

ƈ

Clear the room, building or area of all occupants.

ƈ

Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions carefully.

ƈ

If you cannot reach your gas supplier, call the fire

department.

3

CONTENTS

1. SPECIFICATIONS ............................................................................................................... 4

2. FEATURES AND BENEFITS ............................................................................................... 6

3. INSTALLATION INSTRUCTIONS ........................................................................................ 6

4. DRYER CYCLE PROCESS ................................................................................................ 10

5. COMPONENT TESTING INFORMATION ......................................................................... 11

6. MOTOR DIAGRAM AND SCHEMATIC ............................................................................. 14

7. WIRING DIAGRAM ............................................................................................................ 15

8. STEAM FUNCTION ............................................................................................................ 16

8-1. STEAM CYCLE GUIDE ............................................................................................ 16

8-2. TROUBLESHOOTING FOR STEAM DRYER .......................................................... 17

8-3. DISPLAY FAULT/ERROR CODES FOR STEAM DRYER ........................................ 18

9. FLOW SENSOR FUNCTION ............................................................................................. 19

9-1. FLOW SENSOR ....................................................................................................... 19

9-2. INSTALLATION CHECK .......................................................................................... 20

9-3. TROUBLESHOOTING FOR FLOW SENSOR DRYER ............................................ 21

10. DIAGNOSTIC TEST ........................................................................................................ 22

10-1. TEST 1 120 VAC ELECTRICAL SUPPLY ............................................................. 23

10-2. TEST 2 THERMISTOR TEST - MEASURE WITH POWER OFF ......................... 26

10-3. TEST 3 MOTOR TEST ......................................................................................... 27

10-4. TEST 4 MOISTURE SENSOR .............................................................................. 28

10-5. TEST 5 DOOR SWITCH TEST ............................................................................. 29

10-6. TEST 6 HEATER SWITCH TEST - ELECTRIC TYPE .......................................... 30

10-7. TEST 7 GAS VALVE TEST - GAS TYPE .............................................................. 31

10-9. TEST 8 MOTOR ASSEMBLY, DC, PUMP ............................................................ 32

10-10. TEST 9 GENERATOR ASSEMBLY .................................................................... 33

11. CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS) ....................................... 34

12. DISASSEMBLY INSTRUCTIONS .................................................................................... 36

13. EXPLODED VIEW ............................................................................................................ 46

13-1. CONTROL PANEL AND PLATE ASSEMBLY ......................................................... 46

13-2. GUIDE ASSEMBLY ................................................................................................. 47

13-3-1. CABINET AND DOOR ASSEMBLY: ELECTRIC TYPE ....................................... 48

13-3-2. CABINET AND DOOR ASSEMBLY: GAS TYPE ................................................. 49

13-4-1. DRUM AND MOTOR ASSEMBLY: ELECTRIC TYPE ......................................... 50

13-4-2. DRUM AND MOTOR ASSEMBLY: GAS TYPE ................................................... 51

4

1

SPECIFICATIONS

Name: Electric and Gas Dryer

Power supply: Refer to the rating label on the dryer.

Gas: 120 VAC Electric: 240VAC

Specifications are subject to change by manufacturer.

See page 6 of this manual for usage instruction.

Size: 27 X 28.9 X 45.3 (inch)

Dryer capacity: IEC 7.3 cu.ft.

Weight: 133.2 (Ibs)

Dryer rack (1 each)

ACCESSORIES

Sound levels

3

5

ITEM

DLEX5101W DLEX5101V

DLGX5102W DLGX5102V

REMARK

Blue White / Stainless Silver

Powder coating

Color

Top Plate

Door Trim

ELECTRICITY

CONSUMPTION

MOTOR

HEATER

LAMP

GAS VALVE

AG HEATER

DC, PUMP

CONTROL TYPE

DRUM CAPACITY

Weight (lbs) - Net

No. of Programs

No. of Dry Options

No. of Temperature Controls

Moisture

Temperature

No. of Dry Levels

Reversible Door

Drum

Dryer Rack

Child Lock

Interior Light

Product (WxHxD)

Sensor

POWER SUPPLY

Material &

Finish

Spray

120V/240V 60Hz (26A)

250W (4.5A)

5400W (22.5A)

15 W (0.2A)

13 W (0.11A) x 2

1100W (9.2A)

2.4W (0.15A)

Electronic

7.3 cu.ft.

133.2

14

6

5

Available

Stainless Steel

Available

27 x 28.9 x 45.3 (inch)

Packing (WxHxD)

29.8 x 31.3 x 47.24 (inch)

AC 120V

AC 240V(ELECTRIC MODEL)

AC 120V

AC 120V(GAS MODEL)

AC 120V(STEAM MODEL)

DC 9V(STEAM MODEL)

Thermistor

Electrode sensor

2

FEATURES AND BENEFITS

3

INSTALLATION INSTRUCTIONS

6

Dryer Rack Installation Instructions

Open the door.

Hold the dryer rack

with both hands.

Put the dryer rack into

the drum

Check and be sure that the

front of the rack is properly

seated behind the lint filter.

7

Use the instructions under option 1 if your home

homehas a 4-wire receptacle (NEMA type 14-30R).

Use the instructions under option 2 or 3 if your

home has a 3-wire receptacle (NEMA type 10-30R).

Use option 2 if local codes and ordinances permit

the connection of a chassis ground to the neutral

connector. If this is not permitted, use option 3.

4-wire receptacle

Review the following options to determine

the appropriate electrical connection for

your home:

(NEMA type14-30R)

(NEMA type10-30R)

3-wire receptacle

1. Connect the neutral wire (white) of the power

cord to the center terminal block screw.

2. Connect the red and black wires to the left and

right terminal block screws.

3. Connect the ground wire (green) of the power

cord to the external ground screw. Remove the

neutral ground wire of appliance and connect it to

center screw.

4. Make sure that the strain relief screw is tightened

and that all terminal block nuts are tight and the

power cord is in the right position.

• If your local codes or ordinances do not allow the

use of a 3 wire connection, or you are installing

your dryer in a mobile home, you must use a 4-

wire connection.

1"

3V

2

"

(2.5 cm)

(8.9 cm)

D

E

F

a

b

C

Option 1: 4-wire connection with

a Power supply cord.

8

A

B

C

Option 2: 3-Wire Connection with

a Power Supply Cord

lf your local codes or ordinances permit the

connection of a frame-grounding conductor to the

neutral wire, use these instructions. If your local

codes or ordinances do not allow the connection of

a frame-grounding conductor to the neutral wire,

use the instructions under Section 3: Optional

3-wire connection.

1. Connect the neutral (white or center) wire (B) to

the center, silver colored, screw (A) and tighten

securely.

2. Connect the other two power cord wires (red and

black) to the left and right terminal block screws

and tighten securely.

3. Tighten the strain relief screws (C) securely.

9

2

3

5

1

4

For further assistance, refer to section on

Gas Requirements.

1. Make certain your dryer is equipped for use with the

type of gas in your laundry room. Dryer is equipped

at the factory for natural gas with a

3

/

8

” N.P.T. gas

connection.

3-2. Connect Gas Supply Pipe (Gas Dryer ONLY)

2. Remove the shipping cap from the gas connection

at the rear of the dryer. Make sure you do not

damage the pipe thread when removing the cap.

1 New Stainless Steel Flexible Connector

- Use only if allowed by local codes (Use

Design A.G.A. Certified Connector)

2

1

/

8

” N.P.T. Pipe Plug ( for checking inlet

gas pressure)

3 Equipment Shut-Off Valve-Installed

within 6’ (1.8 m) of dryer

4 Black Iron Pipe

Shorter than 20’ (6.1 m) - Use

3

/

8

”

pipe Longer than 20’ (6.1m) - Use

1

/

2

” pipe

5

3

/

8

” N.P.T. Gas Connection

3. Connect to gas supply pipe using a new flexible

stainless steel connector.

4. Tighten all connections securely. Turn on gas and

check all pipe connections (internal & external) for

gas leaks with a non-corrosive leak detection fluid.

5. For LP (Liquefied Petroleum) gas connection, refer

to section on Gas Requirements.

10

4

DRYER CYCLE PROCESS

* Sensor dry: Dry Level is set by users.

** Manual dry: Temperature control is set by users.

Default settings can be adjusted by users.

Type

Cycle

Fabrics Type

Modifiers

Off Time: 6min

On Time: 10sec

Temperature Control for each cycle

Load

Manual

Dry **

Motor

Heater

Steam Refresh

Sanitize

Towels

Heavy

Duty

Casual

Bulky/Bedding

Normal

Workout Wear

Small Load

Delicates

Express Dry

Touch Up

Air Dry

Rack Dry

Comforter, Bedding,

Children's clothing, etc.

Denims, towels, heavy

cottons.

Jeans, heavyweight

items.

Permanent press,

synthetic items.

Comforters, pillows,shirt.

Work clothes, etc.

Workout wear

Only Normal &

Cotton/Towels fabric type

(Max 3lb)

Lingerie, sheets, blouses.

For small loads with short.

For removing light

wrinkles.

For items that require

heat-free drying such as

plastics or rubber.

Wool sweaters, Silk,

Lingerie.

␃

Temperature

Dry Level

Time in

Min.

More Time/

Less Time

Wrinkle

Guard

Damp Dry

Signal

Static

Shield

Comforter,shirts,Trousers

1 - 5 garments (DO NOT

use for delicate fabrics)

Mid High

Adjustable

High

Normal

Adjustable

High

Mid Low

Medium

Off

High

Mid Low

High

Adjustable

Mid High

Adjustable

Off

Mid Low, Low

Off

Mid Low, Low

Off

Extra Dry

Mid High

Normal

Adjustable

Normal

Adjustable

Normal

Adjustable

Normal

Adjustable

Off

Normal

Adjustable

Normal

Adjustable

Off

20

Adjustable

70

55

54

36

55

41

27

30

32

25

Max 99

20

Max 99

50

Max 99

50

Max 99

Sensor

Dry *

11

1. Thermal cut off Measure resistance of terminal

to terminal

၂ Open at 266

ᴦ

12°F

(130

ᴦ

7°C)

၃Auto reset 31°F (-1°C)

Same shape as Outlet Thermostat.

If thermal fuse is open must

be replace

၂ Resistance value ᴾᴬ

၃ Continuity (250°F ) < 1

Ω

• Heater case-

Safety

• Electric type

• Heater case -

Hi limit

• Electric type

• Blow housing -

Safety

• Electric type

The state that

knob is

pressed is

opposite to

open

condition.

Measure resistance of terminal

to terminal

၂ Open at 257

9°F

(125

ᴦ

5°C)

၃ Close at 221

9°F

(105

5°C)

Measure resistance of terminal

to terminal

၂ Open at 185

9°F

(85

ᴦ

5°C)

၃ Close at 149

9°F

(65

ᴦ

5°C)

Same shape as Thermal cut off.

Measure resistance of terminal

to terminal

၂ Resistance value ᴾᴬ

၃ Resistance value < 5

Ω

၂ Resistance value ᴾᴬ

၃ Resistance value < 5

Ω

၂ Resistance value < 1

Ω

၃ Resistance value ᴾᴬ

၂ Resistance value ᴾᴬ

၃ Resistance value < 1

Ω

Resistance value:

80

Ω

~ 100

Ω

1. lever open

၂ Resistance value < 1

Ω

2. Lever push (close)

၃ Resistance value ᴾᴬ

• Check Top Marking:

N130

2.Hi limit Thermostat

(Auto reset)

3.Outlet Thermostat

( Auto reset)

• Check Top Marking:

N85

4. Lamp holder

5. Door switch

Measure resistance of the

following terminal

1) Door switch knob: open

၂ Terminal: COM - NC(1-3)

၃ Terminal: COM - NC (1-2)

2) Door switch push: push

၂ Terminal: COM - NC (1-3)

၃ Terminal: COM - NC (1-2)

6. Idler switch

Measure resistance of the

following terminal:

COM - NC

!

CAUTION

5

COMPONENT TESTING INFORMATION

When checking the Component, be sure to turn the power off, and do voltage discharge sufficiently.

Component Test Procedure

Check result

Remark

12

5

7. Heater

Measure resistance of the

following terminal

၂ Terminal: 1 (COM) - 2

၃ Terminal: 1 (COM) - 3

၄ Terminal: 2 - 3

11. Igniter

Measure resistance from

terminal to terminal.

12. Frame Detect

Measure resistance of the

following terminal

၂ Valve 1 terminal

၃ Valve 2 terminal

Measure resistance of termina

to terminal

၂ Open at 370°F (Maximum)

၃ Close at 320°F

8. Thermistor

Measure resistance of terminal

to terminal

Temperature condition:

58°F ~ (10~40°C)

58°F ~ 104°F (10~40°C)

9. Motor • See Page 15

10. Gas valve

၂ Resistance value: 10

Ω

၃ Resistance value: 10

Ω

၄ Resistance value: 20

Ω

Resistance value: 10

Ω

• Electric type

• Heater case

Hi limit

• Electric type

• Gas type

Resistance value

100~800 Ω

(for 5318EL3001)

40-150 Ω

(for MEQ1841001)

၂ Resistance value 2.3k~2.7kΩ

၃ Resistance value 2.3k~2.7kΩ

၂ Resistance value ᴾᴬ

၃ Resistance value < 1

Ω

valve 1

valve 2

Component Test Procedure

Check result

Remark

5318EL3001

MEQ61841001

13

13. Outlet Thermostat

(Auto reset)

14. Outlet Thermostatt

(Manual reset)

Measure resistance of terminal

to terminal

၂ Open at 203

ᴦ

7°F (95 5°C

၃ Close at 159

ᴦ

9°F (70 5°C)

• Gas type

• Gas funnel

• Gas type

• Gas funnel

Measure resistance of terminal

to terminal

၂ Open at 212

ᴦ

12°F

(100

ᴦ

7°C)

၃ Manual reset

If thermal fuse is open must

be replaced

၂ Resistance value ᴾᴬ

၃ Continuity < 1

Ω

• Check Top Marking:

N95

• Check Top Marking:

N100

၂ Resistance value ᴾᴬ

၃ Continuity < 1

Ω

Component Test Procedure

Check result

Remark

14

6

MOTOR DIAGRAM AND SCHEMATIC

NOTE

When checking Component, be sure to turn Power off, then do voltage discharge sufficiently.

■Contact On / Off by Centrifugal Switch

■.RUN MODE

(Motor operates)

■ STOP MODE

(When Motor does not operate)

Motor

2 ~ 3Ω

3 ~ 5

Ω

< 1

Ω

< 1

Ω

ᴾᴬ

Terminal No

Mode

Centrifugal switch

(Pull Drive forward)

Resistance

Remark

Motor

STOP

Motor

RUN

Motor

Heater (Electric Models)

Gas Valve (Gas Models)

7

WIRING DIAGRAM

15

Label all wires prior to disconnection when servicing controls. Wiring

errors can cause improper and dangrous operation. Verify proper

operation after servicing.

CAUTION

ELECTRIC DRYER WIRING DIAGRAM

GAS DRYER WIRING DIAGRAM

8

STEAM FUNCTION

16

8-1.

Steam Cycle Guide

STEAM

STEAMSANITARY

TM

39 minutes

O

Dry

Wet

WetWet

Wet

Comforter

Bedding

Children’s clothing

Comforter

Shirts*

Follow selected

cycle

Follow selected

cycle

Follow selected

temp

Sports wear

Shirts*

Single (1 each)

3 lbs.

Single (1 each)

5 each

8 lbs.

(18 Items.)

8 lbs.

(18 Items.)

Shirts* (5 each)

10 minutes

Only reduce static

12 minutes

20 minutes

STEAMFRESH

TM

+

REDUCE

STATIC

+

EASY

IRON

O

47 minutes

27 minutes

Wet

Follow selected

temp

8 lbs.

(18 Items.)

O

45 minutes

+

REDUCE

STATIC

+

EASY

IRON

+

EASY

IRON

Follow selected

cycle

+

REDUCE

STATIC

+

EASY

IRON

HEAVY DUTY

COTTON/TOWELS

NORMAL

PERM.PRESS

DELICATES

TIME DRY

Sports wear

*Shirt: 70% cotton/30% poly blend. Except especially delicate fabrics.

• When the lint filter or exhaust duct is clogged, steam options will not give proper results.

• For best results, load articles of similar size and fabric type. Do not overload.

•

The steam feeder must be filled with water up to the MAX line. Otherwise, an error message

will be displayed.

• If the lint filter or exhaust duct is clogged, the Steam options will not give proper results.

• For best results, load articles of similar size and fabric type.

Do not overload.

•Water only - Do not add any additives or other materials as these will damage your dryer.

• Before moving the dryer, make sure the steam feeder is empty.

• Best results are obtained with cotton/poly blend fabrics.

IMPORTANT NOTES ABOUT STEAM CYCLES:

DEFAULT TIME

TEMP.

CONTROL

DRY

LEVEL

FABRIC

STATE

MAXIMUM

AMOUNT

FABRIC TYPE

17

8-2. Troubleshooting for Steam Dryer

PROBLEM

ADD WATER indicator

light is on during the

drying cycle

•Water supply error.

• This is normal. • This is steam condensation. The dripping water

will stop after a short time.

•Water level error. • Unplug dryer and call for service.

•Too many or to different

types of garments in

dryer.

• Small loads of 1 to 5 items work best.

• Load fewer garments. Load similar-type garments.

• The function of this cycle

is to remove wrinkles

from fabric.

• Use an iron to make creases.

• This is normal. • Depends on individual moisture level in skin.

•Correct drying options

not selected.

• Select load weight manually before starting

REDUCE STATIC option.

• This is normal. • Depends on the amount or type of garments.

• This is normal. • This is steam condensation on door surface.

Water drips from

orifice when Steam

Cycle starts.

Steam doesn’t

generate but no error

code is shown.

Garments still

wrinkled after

STEAM FRESH™.

There are no creases

left on garment after

STEAM FRESH™.

Garments have

static after REDUCE

STATIC.

Garments are too

damp or too dry after

REDUCE STATIC.

Garments are not

uniformly damp after

EASY IRON.

Water drips from door

during Steam Cycle.

• This is normal. • Steam vapor is difficult to see when the door is

closed.

Steam is not visible

during Steam Cycle.

• This is normal. • The drum is turned off so that the steam vapor

remains in the drum.

Drum does not turn

during Steam Cycle.

POSSIBLE CAUSES

• Check steam feeder drawer:

(1) Make sure steam feeder is filled with water to

MAX line.

(2) Make sure steam feeder is seated properly

and drawer is fully cloased.

(3) Turn the dryer off then restart the Steam cycle.

• Do not use distilled water; the water level sensor in

steam generator will not work.

• Pump not working. Unplug dryer and call for service.

SOLUTIONS

18

PROBLEM

• This is normal. • Steam is released at different stages of the cycle

for each option.

Cannot see steam

vapor at the

beginning of cycle.

• MORE TIME button

pressed.

• Pressing the MORE TIME button several times will

set the cycle for a large load such as a comforter.

The display shows

BULKY LOAD.

• STEAM FRESH™ did

not remove odor

completely.

• Fabrics containing strong odors should be washed in

a normal cycle.

Odors remain in

clothing after

STEAM FRESH™.

POSSIBLE CAUSES

SOLUTIONS

DISPLAY

Thermistor of blower

housing

• Thermistor open or shorted

tE1

Checking Part Cause

• tE1 error is displayed in the drying

cycle or test mode.

• Replace the steam generator.

Door SW

• Door SW is abnormal. (Only

TEST MODE )

• dE error is only displayed in the

test mode.

tE2

dE

Wire Connection

(Black-White-Red)

Wire Connection is wrong.

Wire Connection is loose.

See the 7-9 page.

Guidance of the wire connection.

For only electric dryer.

*PS : Power Supply

PS

Thermistor of steam

generator

• Steam generator thermistor

open or shorted.

• tE4 error is only displayed in the

test mode.

• Replace the steam generator.

tE4

Steam generator

• Sensors do not detect that

steam generator is full within 60

seconds.

If water in the steam feeder is not

enough this error may be isplayed.

Fill the feeder and restart the cycle.

Water supply pump

• When the pump valve is less than

10 in the test mode

• E5 error is only displayed in the

test mode.

• Check the connection between

harness wire and connector.

• Replace the water supply pump.

E5

EE PROM Error

• EE PROM operation is abnormal.

• EE error is only displayed in the

test mode.

EE

Add

Water

Remark

8-3. Display Fault/Error Codes for Steam Dryer

The error codes below will be displayed when attempting to start a drying cycle, or after

activating the Diagnostic Test mode.

19

9

FLOW SENSOR FUNCTION

This FlowSense

TM

function detects the clogging or blocking of ducts.

Clogged duct vents or hoses decrease efficiency in drying clothes. Clogged vents can also cause fire.

This function alarms you, when to clean the ducts.

When the alarm about duct clogging is on display of the panel, your duct vents should be cleaned by

yourself or serviceman.

9-1 Flow sensor

Flow Sensor Function

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