Zippity Outdoor Products ZP19022 Operating instructions

Brand
Zippity Outdoor Products
Model
ZP19022
Type
Operating instructions
6935 Reames Rd. , Charlotte NC USA 28216
Toll Free Phone: 1 877 234 6196
www.zippity-outdoor.com
Zippity Pet or Garden Enclosure Kit
(8’ x 8’ x 30”H)
ASSEMBLY INSTRUCTIONS
1
Ver 1.1/070116
NO DIG GARDEN FENCE & SCREENS
Zippity
91 1/8 in
94 1/8 in
36 7/8 in
Gate Opening
Ground
2 1/2 in
2 in
30 in
21 1/2 in
40 in
24 in
Top View Front View
Assembly Time ... 3 to 4 Hours Installation Time ... 2 to 3 Hours
2 Zippity Pet or Garden Enclosure Kit Instructions
Check Box for These Contents
In the event of missing or defective parts please call our customer service department at
1 877 234 6196
(Mon. to Fri. 8:00 AM to 4:00 PM EST).
Tools You Will Need
• Cordless Drill
• Level
• Hammer
• 1/16” Drill Bit
General Information
• Read Instructions through carefully before beginning assembly.
• When assembling components, place on a non-abrasive surface
(i.e. shipping box) to avoid scratching.
• We recommend an area approx 5’x 8’ for unobstructed assembling.
• You should not need to use excessive force when assembling components.
Please read through before starting assembly.
ASSEMBLY INSTRUCTIONS
IMPORTANT: CHECK THE INSIDE OF THE LARGER PIECES IN YOUR BOX FOR OTHER MATERIALS
PACKED INSIDE.
NO DIG GARDEN FENCE & SCREENS
Zippity
1.
Post Caps
(12)
2. Posts
(
9) - 1 1/2” x 7/8“ x 36 1/2”
3.
Gate - Top Rail
(1) - 1 1/2“ x 1½” x 36 1/4“
4. Gate - Posts (2) - 7/8” x 1 1/2“ x 26 1/2”
5. Gate - Bottom Rail
(1) - 1 1/2” x 1 1/2“ x 36 1/4”
6.
Gate Wing - Top Rails
(2) - 1 1/2” x 1 1/2“ x 27”
7. Gate Wing - Bottom Rails
(
2) - 1 1/2” x 1 1/2“ x 27”
8.
Gate Wing Post with Wood Insert
(1) - 7/8” x 1 1/2” x 43 1/2”
9. Gate Hardware Kit (1)
10.
Fence - Top Rails
(3) - 1 1/2” x 1 1/2“ x 91”
11.
Fence - Bottom Rails
(3) - 1 1/2” x 1 1/2“ x 91”
12.
Pickets
- 1 - (52) 1 1/2” x 1/4“ x 26 3/8“
13.
Pickets
- 2 - (8) 1 1/2” x 1/4“ x 24 1/8”
14.
Pickets
- 3 - (8) 1 1/2” x 1/4“ x 22 7/8”
15.
Pickets
- 4 - (8) 1 1/2” x 1/4“ x 22 1/8”
16.
Pickets
- 5 - (4) 1 1/2” x 1/4“ x 21 7/8”
17. Corner Brackets (4)
18.
3/4” Self-Auguring Stainless Steel Screw
(63)
19.
2” Self-Auguring Stainless Steel Screw
(8)
1
3
6
5
2
4
7
7
6
8
15141312 16
151413 16
10
11
Not to Scale
18
19
17
9
Not to Scale
3
STEP ONE
Zippity Pet or Garden Enclosure Kit Instructions
Unboxing
When unboxing, please refer to page 2 to identify and separate
all your parts and pieces into three different groups.
Note: The pickets will have numbered
stickers at the bottom.
x 3
x 2
NO DIG GARDEN FENCE & SCREENS
Zippity
Picket Count:
14 @ #1
2 @ #2
2 @ #3
2 @ #4
1 @ #5
Picket Count:
5 @ #1
Picket Count:
2 @ #2
2 @ #3
2 @ #4
1 @ #5
Gate
Gate Wings
Back & Side Panels
Note: One of the Gate Wing
Post is longer and
includes wood.
See Page 9 for more
Details.
Zippity Pet or Garden Enclosure Kit Instructions
4
1
2
Gate Assembly
Identify the gate top and bottom rail.
Insert the gate posts into the routered holes as shown.
Note that the tab is at the top.
Align the pre-drilled holes on the rails with the pre-drilled
holes on the post and fasten each intersection with two
short screws (one from the front and one from the back)
except for the front right on the top rail - this is where the
latch will eventually go.
STEP TWO
1
Gate Top Rail
Gate Bottom Rail
Top
Bottom
Top
Bottom
3
2
Note: Post Tabs
3
Align Holes
NO DIG GARDEN FENCE & SCREENS
Zippity
Tip!
Shine an LED light from your smart phone or flashlight
down the end of the posts to help identify alignment of
pre-drilled holes if necessary.
Small holes routed through the top and bottom of the rail.
Small holes only routed through the top of the rail.
Note: No Pre-drilled Hole
Latch will eventually be
installed here.
Zippity Pet or Garden Enclosure Kit Instructions
5
4
5
Gate Assembly
Square the gate frame together as shown.
Lock the corner together using one of the corner brackets
followed by four short screws as shown.
Repeat for all 4 inside corners of gate frame as illustrated.
STEP TWO
6
4
5
Square
6
NO DIG GARDEN FENCE & SCREENS
Zippity
Zippity Pet or Garden Enclosure Kit Instructions
6
7
8
Gate Assembly
One by one, slide the pickets through the routered holes
as shown.
Note the different lengths of pickets.
Install top post caps.
Push down on caps to lock it to vinyl post.
STEP TWO
7
8
Picket #5
Picket #4
Picket #3
Picket #2
NO DIG GARDEN FENCE & SCREENS
Zippity
Note: Once inserted, the
pickets will lock into place.
To remove the picket(s),
gently insert a butter knife
along the picket direction
as shown and slowly pull up
the picket(s).
Zippity Pet or Garden Enclosure Kit Instructions
7
1
2
Gate Hardware Installation
Center and align a hinge around the top rail as shown.
To ensure a proper fit and function, firmly wrap the hinge
around the front face and end of the rail as shown.
Fasten the hinge to the gate rail using two of the screws
Repeat for second hinge on gate bottom rail.
To install finger latch, center and align the finger latch as
shown.
Fasten finger latch into the top rail using four of the screws
from the hardware kit.
STEP THREE
21
3
4
3
4
ALL HOLES FOR GATE HARDWARE MUST
BE PRE-DRILLED USING A 1/16” DRILL BIT
Zippity Pet or Garden Enclosure Kit Instructions
Gate Wing Bottom Rail
Top
Bottom
8
1
2
Gate Wings Assembly
Identify the gate wing top and bottom rails.
Insert the gate wing posts into the routered holes as shown.
Note that the tab is at the top.
Align the pre-drilled holes on the rails with the pre-drilled
holes on the post and fasten each intersection with two
short screws (one from the front and one from the back)
STEP FOUR
1
Gate Wing Top Rail
Top
Bottom
3
2
Note: Post Tabs
3
Align Holes
NO DIG GARDEN FENCE & SCREENS
Zippity
Small holes routed through the top and bottom of the rail.
Small holes only routed through the top of the rail.
Zippity Pet or Garden Enclosure Kit Instructions
9
4
5
Gate Wings Assembly
One by one, slide the pickets through the routered holes
as shown. Note: Use pickets labeled “1”
Repeat for second gate wing.
STEP FOUR
4
Picket #1
NO DIG GARDEN FENCE & SCREENS
Zippity
5
One of the longer gate wing post will have a wood insert.
This post will be used to support the gate hinge as shown.
Zippity Pet or Garden Enclosure Kit Instructions
10
1
2
Fence Panels Assembly
Identify the fence panel top and bottom rails.
Insert the fence panel posts into the routered holes as shown.
Note that the tab is at the top.
STEP FIVE
1
Fence Panel Top Rail
Top
Bottom
2
Note: Post Tabs
NO DIG GARDEN FENCE & SCREENS
Zippity
Fence Panel Bottom Rail
Top
Bottom
Small holes routed through the top and bottom of the rail.
Small holes only routed through the top of the rail.
Zippity Pet or Garden Enclosure Kit Instructions
11
3
Fence Panels Assembly
Align the pre-drilled holes on the rails with the pre-drilled
holes on the post and fasten each intersection with two
short screws (one from the front and one from the back)
STEP FIVE
3
Align Holes
NO DIG GARDEN FENCE & SCREENS
Zippity
Zippity Pet or Garden Enclosure Kit Instructions
12
4
5
Fence Panels Assembly
One by one, slide the pickets through the routered holes
as shown.
Note the different lengths of pickets.
Repeat for two other fence panels
STEP FIVE
Picket #5
Picket #4
Picket #3
Picket #2
Picket #1
Picket #1
4
NO DIG GARDEN FENCE & SCREENS
Zippity
13
1
2
Panels Installation
With a helper, locate and move the back panel to its final
location
Attempt to push the panel into the ground as illustrated.
Optionally:
STEP SIX
NO DIG GARDEN FENCE & SCREENS
Zippity
1
Push down on the top of posts
with both hands
Option 2:
Level
Option 3:
Block of Wood
x
x
Option 1:
1. If your ground is too hard, loosen the top 4” of the ground
with a claw hammer as illustrated.
2. Add water to loosen soil
3. Use a block of wood to the protect the top of post and
gently hammer each post into the ground equally.
Zippity Pet or Garden Enclosure Kit Instructions
Blocks of Wood
Tip: Use a couple 2”tall blocks
of wood near your posts to allow
an even installation.
2
Zippity Pet or Garden Enclosure Kit Instructions
14
1
2
With a helper, align and install the side fence panels to the
back panel using the same methods from the previous step.
Drive two long screws at each corner as shown.
STEP SEVEN
NO DIG GARDEN FENCE & SCREENS
Zippity
1
2
One of the gate wing post will have a wood insert.
This post will be used to support the gate hinge as shown.
Zippity Pet or Garden Enclosure Kit Instructions
15
1
Install Panels into Ground
Insert the two gate side panels into the ground as illustrated,
using the same methods from the previous steps.
Drive two long screws at each corner as shown.
STEP SEVEN
NO DIG GARDEN FENCE & SCREENS
Zippity
2
1
2
3
Install Panels into Ground
Level the panels and backfill and compact dirt around the
base of each post to strengthen the unit.
Push the post caps down over the top of posts as illustrated.
The post caps will lock into place.
STEP EIGHT
NO DIG GARDEN FENCE & SCREENS
Zippity
3
Level
4
4
Zippity Pet or Garden Enclosure Kit Instructions
16
17
www.zippity-outdoor.com
1
Gate Installation
With a helper, place the assembled gate on a block of wood
as shown and align the horizontal rails on the gate so they are
in line with horizontal rails on gate wings.
Fasten the hinge to the gate wing rail using two screws for
the top hinge and two for the bottom as illustrated.
Guide the latch finger to locate the position of the latch catch
and fasten with two more screws.
STEP NINE
NO DIG GARDEN FENCE & SCREENS
Zippity
3
2
3
2
Blocks of Wood
Congratulations on Your Finished Project!
If you have had a good experience with your project,
please consider leaving a review on the website you
purchased from.
If you have not had a good experience, please call us
and we will do whatever we can to make it right.
ALL HOLES FOR GATE HARDWARE MUST
BE PRE-DRILLED USING A 1/16” DRILL BIT
6935 Reames Rd. , Charlotte NC USA 28216
Toll Free Phone: 1 877 234 6196
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Zippity Outdoor Products ZP19022 Operating instructions

Brand
Zippity Outdoor Products
Model
ZP19022
Type
Operating instructions
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