Anybus ABC3000 User manual

Type
User manual
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
USER MANUAL
SCM-1202-177
Version 1.23
Publicaon date 2023-06-30
ENGLISH
Important User Informaon
Disclaimer
The informaon in this document is for informaonal purposes only. Please inform HMS Networks of any
inaccuracies or omissions found in this document. HMS Networks disclaims any responsibility or liability for any
errors that may appear in this document.
HMS Networks reserves the right to modify its products in line with its policy of connuous product
development. The informaon in this document shall therefore not be construed as a commitment on the
part of HMS Networks and is subject to change without noce. HMS Networks makes no commitment to update
or keep current the informaon in this document.
The data, examples and illustraons found in this document are included for illustrave purposes and are only
intended to help improve understanding of the funconality and handling of the product. In view of the wide
range of possible applicaons of the product, and because of the many variables and requirements associated
with any parcular implementaon, HMS Networks cannot assume responsibility or liability for actual use
based on the data, examples or illustraons included in this document nor for any damages incurred during
installaon of the product. Those responsible for the use of the product must acquire sucient knowledge in
order to ensure that the product is used correctly in their specic applicaon and that the applicaon meets all
performance and safety requirements including any applicable laws, regulaons, codes and standards. Further,
HMS Networks will under no circumstances assume liability or responsibility for any problems that may arise as
a result from the use of undocumented features or funconal side eects found outside the documented scope
of the product. The eî„«ects caused by any direct or indirect use of such aspects of the product are undeî„®ned and
may include e.g. compability issues and stability issues.
Copyright © 2023 HMS Networks
Contact Informaon
Postal address:
Box 4126
300 04 Halmstad, Sweden
Table of Contents
1. Preface .................................................................................................................................. 1
1.1. About This Document ........................................................................................................ 1
1.2. Document Convenons ..................................................................................................... 1
1.3. Trademarks ..................................................................................................................... 2
2. Safety .................................................................................................................................... 3
2.1. Intended Use ................................................................................................................... 3
2.2. General Safety ................................................................................................................. 3
3. Preparaon ............................................................................................................................ 4
3.1. Cabling ........................................................................................................................... 4
3.2. System Requirements ........................................................................................................ 4
3.2.1. Supported Operang Systems ..................................................................................... 4
3.2.2. Supported Web Browsers ........................................................................................... 4
3.3. Mechanical Tools and Equipment ........................................................................................ 4
3.4. Support and Resources ...................................................................................................... 4
3.5. HMS Soware Applicaons ................................................................................................ 5
3.6. Third-Party Soware Applicaons ........................................................................................ 5
3.7. Soware License Informaon ............................................................................................. 5
4. About Anybus Communicator .................................................................................................... 6
4.1. Serial Protocol Communicaon ........................................................................................... 6
4.1.1. Serial Protocol Types ................................................................................................. 6
4.1.2. Serial Protocol Building Blocks ..................................................................................... 7
4.2. How the Communicaon Works ......................................................................................... 10
4.3. How the Data Exchange Works ........................................................................................... 12
4.4. Data Integrity ................................................................................................................. 12
5. Installaon ............................................................................................................................ 13
5.1. External Parts ................................................................................................................. 13
5.2. DIN Rail Mounng ........................................................................................................... 14
5.3. Connect to PROFIBUS Network .......................................................................................... 15
5.4. Connect to Serial RS232/RS485 Subnetwork ......................................................................... 16
5.5. Rotary Switch Sengs ...................................................................................................... 18
5.5.1. Rotary Switches Default Seng .................................................................................. 18
5.5.2. Set a Node Address with Rotary Switches ..................................................................... 19
5.6. Connect to Power ............................................................................................................ 23
5.7. Security Switch ............................................................................................................... 25
5.8. Lock the Cables ............................................................................................................... 27
5.9. DIN Rail Demount ............................................................................................................ 28
6. Conguraon Quick Guide ....................................................................................................... 30
6.1. Prepare Conguraon ...................................................................................................... 30
6.2. Setup New Conguraon .................................................................................................. 33
6.3. PLC Conguraon ............................................................................................................ 36
6.4. Verify Operaon .............................................................................................................. 38
7. Communicator Conguraon ................................................................................................... 40
7.1. Connect the Communicator ............................................................................................... 40
7.2. Access the Built-In Web Interface From HMS IPconî„®g ............................................................. 41
7.3. Access the Built-In Web Interface From a Web Browser .......................................................... 43
7.4. Communicator Built-In Web Interface Overview .................................................................... 44
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
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7.5. General Subnetwork Sengs ............................................................................................. 45
7.5.1. Communicaon Serial Protocol ................................................................................... 45
7.5.2. Communicaon Basic Sengs .................................................................................... 46
7.5.3. Communicaon Advanced Sengs ............................................................................. 48
7.6. About Transacon Templates ............................................................................................. 54
7.6.1. Transacon Template Example ................................................................................... 54
7.6.2. Transacon Template Types ....................................................................................... 55
7.6.3. Frame Field Types .................................................................................................... 57
7.7. Build Transacon Template ................................................................................................ 59
7.7.1. Add Transacon Template ......................................................................................... 59
7.7.2. Add Frame Fields ..................................................................................................... 63
7.7.3. Congure Frame Field Sengs ................................................................................... 65
7.7.4. Data Delimiter and Subnet Delimiter Opons ................................................................ 68
7.7.5. Store Transacon Templates ...................................................................................... 71
7.8. Nodes and Transacons .................................................................................................... 72
7.8.1. Node and Broadcast Node ......................................................................................... 72
7.8.2. Add Node ............................................................................................................... 73
7.8.3. Node Sengs .......................................................................................................... 74
7.8.4. Add Transacons ..................................................................................................... 75
7.8.5. Transacon Sengs ................................................................................................. 78
7.8.6. Acvate/Deacvate Transacon .................................................................................. 80
7.8.7. Duplicate Transacon ............................................................................................... 80
7.8.8. Delete Transacon ................................................................................................... 81
7.9. High Level Network Sengs .............................................................................................. 82
7.9.1. To Use Automac I/O Sizes ........................................................................................ 82
7.9.2. To Conî„®gure I/O Sizes Manually .................................................................................. 82
7.9.3. PROFIBUS Address Sengs ........................................................................................ 83
7.10. I/O Data Map ................................................................................................................ 84
7.10.1. Opmize the I/O Data Map ...................................................................................... 85
7.10.2. Map Area Transacons Order ................................................................................... 86
7.10.3. Map Area ............................................................................................................. 87
7.10.4. Trigger Byte ........................................................................................................... 87
7.10.5. Endian Swap .......................................................................................................... 88
7.10.6. Oine Opon ........................................................................................................ 90
7.10.7. Live List ................................................................................................................ 91
7.10.8. Data Exchange Control ............................................................................................ 92
7.11. Conguraon Notes ....................................................................................................... 93
7.11.1. Add Conguraon Note ........................................................................................... 93
7.11.2. View and Edit Conguraon Notes ............................................................................ 95
7.12. Apply Conguraon ....................................................................................................... 96
7.13. To Use an Exisng Conguraon ....................................................................................... 97
7.14. To Use an Communicator Classic Conguraon .................................................................... 98
8. PLC Conguraon ................................................................................................................. 100
8.1. Export I/O Data Map ...................................................................................................... 100
8.2. Export Product GSD File .................................................................................................. 100
8.3. How to Use GSD File Modules .......................................................................................... 101
9. Verify Operaon ................................................................................................................... 103
9.1. Communicator Status Monitor ......................................................................................... 103
9.2. Communicator LED Indicators .......................................................................................... 105
10. Use Cases .......................................................................................................................... 106
10.1. Temperature Regulator - Modbus RTU Use Case ................................................................ 106
10.1.1. About the Use Case .............................................................................................. 106
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
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10.1.2. Before You Begin .................................................................................................. 106
10.1.3. Choose Serial Protocol Type ................................................................................... 107
10.1.4. Setup Serial Communicaon .................................................................................. 107
10.1.5. Setup the Node .................................................................................................... 108
10.1.6. Setup the Transacons .......................................................................................... 109
10.1.7. Check the I/O Data Map ........................................................................................ 111
10.2. AC Motor Drive - Custom Request/Response Use Case ........................................................ 112
10.2.1. About the Use Case .............................................................................................. 112
10.2.2. Before You Begin .................................................................................................. 112
10.2.3. Choose Serial Protocol Type ................................................................................... 113
10.2.4. Setup Serial Communicaon .................................................................................. 113
10.2.5. Create Transacon Templates ................................................................................. 114
10.2.6. Setup Node and Transacons ................................................................................. 118
10.2.7. Check the I/O Data Map ........................................................................................ 119
10.3. Barcode Scanner - Custom Produce/Consume Use Case ...................................................... 120
10.3.1. About the Use Case .............................................................................................. 120
10.3.2. Before You Begin .................................................................................................. 120
10.3.3. Choose Serial Protocol Type ................................................................................... 121
10.3.4. Setup Serial Communicaon .................................................................................. 121
10.3.5. Create Transacon Templates ................................................................................. 122
10.3.6. Setup Node and Transacons ................................................................................. 124
10.3.7. Check the I/O Data Map ........................................................................................ 125
11. Maintenance ..................................................................................................................... 126
11.1. Conguraon File Handling ............................................................................................ 126
11.1.1. Export Conguraon ............................................................................................. 126
11.1.2. Import Conguraon ............................................................................................ 127
11.2. Clear and Revert Conguraon ....................................................................................... 128
11.3. Firmware Management ................................................................................................. 129
11.3.1. View the Firmware Version .................................................................................... 129
11.3.2. Firmware and Conguraon Compability ................................................................ 129
11.3.3. Firmware File Validaon ........................................................................................ 129
11.3.4. Update Firmware ................................................................................................. 130
12. Troubleshoong ................................................................................................................. 131
12.1. Diagnoscs ................................................................................................................. 131
12.1.1. Serial RS-232/485 Data Monitor .............................................................................. 131
12.1.2. I/O Data ............................................................................................................. 132
12.1.3. Event Log ............................................................................................................ 133
12.1.4. LED Status ........................................................................................................... 134
12.2. Reset to Factory Sengs ............................................................................................... 135
12.3. Firmware Upgrade Error Management ............................................................................. 137
12.4. Support ..................................................................................................................... 139
12.4.1. Support Package .................................................................................................. 139
13. Technical Data .................................................................................................................... 140
13.1. Technical Specicaons ................................................................................................. 140
14. Reference Guides ................................................................................................................ 141
14.1. About Input Registers and Holding Registers ..................................................................... 141
14.2. Modbus Data Model .................................................................................................... 141
14.3. Modbus Transacons ................................................................................................... 141
14.4. Modus Excepon Codes ................................................................................................ 142
14.5. ASCII Table ................................................................................................................. 142
14.6. RS232/RS485 Electrical Connecon ................................................................................. 143
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
SCM-1202-177 Version 1.23
14.6.1. RS485 Typical Connecon ...................................................................................... 143
14.6.2. RS232 Typical Connecon ...................................................................................... 143
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
SCM-1202-177 Version 1.23
1. Preface
1.1. About This Document
This document describes how to install and congure Anybus® Communicator™.
For addional documentaon and soware downloads, FAQs, troubleshoong guides and technical support,
please visit www.anybus.com/support.
1.2. Document Convenons
Lists
Numbered lists indicate tasks that should be carried out in sequence:
1. First do this
2. Then do this
Bulleted lists are used for:
• Tasks that can be carried out in any order
• Itemized informaon
User Interacon Elements
User interacon elements (buons etc.) are indicated with bold text.
Program Code and Scripts
Program code and script examples
Cross-References and Links
Cross-reference within this document: Document Convenons (page 1)
External link (URL): www.anybus.com
Safety Symbols
DANGER
Instrucons that must be followed to avoid an imminently hazardous situaon which, if not avoided,
will result in death or serious injury.
WARNING
Instrucons that must be followed to avoid a potenal hazardous situaon that, if not avoided, could
result in death or serious injury.
CAUTION
Instrucon that must be followed to avoid a potenal hazardous situaon that, if not avoided, could
result in minor or moderate injury.
IMPORTANT
Instrucon that must be followed to avoid a risk of reduced funconality and/or damage to the
equipment, or to avoid a network security risk.
Preface Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
SCM-1202-177 Version 1.23 Page 1 of 143
Informaon Symbols
NOTE
Addional informaon which may facilitate installaon and/or operaon.
TIP
Helpful advice and suggesons.
1.3. Trademarks
Anybus® is a registered trademark of HMS Networks.
All other trademarks are the property of their respecve holders.
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial Trademarks
Page 2 of 143 SCM-1202-177 Version 1.23
2. Safety
2.1. Intended Use
The intended use of this equipment is as a communicaon interface and gateway.
The equipment receives and transmits data on various physical layers and connecon types.
If this equipment is used in a manner not specied by the manufacturer, the protecon provided by the
equipment may be impaired.
2.2. General Safety
CAUTION
Ensure that the power supply is turned o before connecng it to the equipment.
CAUTION
This equipment contains parts that can be damaged by electrostac discharge (ESD). Use ESD
prevenon measures to avoid damage.
CAUTION
To avoid system damage, the equipment should be connected to ground.
IMPORTANT
Using the wrong type of power supply can damage the equipment. Ensure that the power supply is
connected properly and of the recommended type.
Safety Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
SCM-1202-177 Version 1.23 Page 3 of 143
3. Preparaon
3.1. Cabling
Have the following cables available:
• Ethernet cable for conguraon
• PROFIBUS cable for connecng to the high level network
• Power cable
3.2. System Requirements
3.2.1. Supported Operang Systems
Operang System Descripon
Windows 7 SP1, 32-bit Windows 7 32-bit with Service Pack 1
Windows 7 SP1, 64-bit Windows 7 64-bit with Service Pack 1
Windows 10 64-bit Windows 10 64-bit
Windows 11 64-bit Windows 11 64-bit
3.2.2. Supported Web Browsers
The Communicator built-in web interface can be accessed from the following standard web browsers.
• Google Chrome
•Microso Edge
• Mozilla Firefox
3.3. Mechanical Tools and Equipment
Have the following tools available:
• Flat-head screwdriver, size 5.5 mm
Needed when removing the Communicator from DIN-rail.
• Flat-head screwdriver, size 3 mm
Needed when connecng the cables to the 7-pin connector.
3.4. Support and Resources
For addional documentaon and soware downloads, FAQs, troubleshoong guides and technical support,
please visit www.anybus.com/support.
TIP
Have the product arcle number available, to search for the product specic support web page. You
nd the product arcle number on the product cover.
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial Preparaon
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3.5. HMS Soware Applicaons
Download the soware installaon les and user documentaon from www.anybus.com/support.
HMS IPconî„®g
Use the soware applicaon HMS IPcong and scan your network to discover and change the Communicator IP
address and to access the Communicator built-in web interface.
NOTE
As an alternave, you can set a stac IP address within the same IP address range as the
Communicator IP address on the computer accessing the Communicator built-in web interface.
NOTE
HMS IPconî„®g is only available for Windows.
3.6. Third-Party Soware Applicaons
Microso Excel
Microso Excel, or equivalent soware applicaon that supports the Oce Open XML Workbook (xlsx) le
format. Needed to open and read the I/O data map î„®le and the Event log î„®le.
3.7. Soware License Informaon
For license agreements regarding the third-party soî…Œware used in the Communicator, refer to the
LICENSE.txt î„®le(s) included in the Communicator î„®rmware update package zip î„®le.
To download the Communicator î„®rmware update package zip î„®le, please visit www.anybus.com/support.
TIP
Have the product arcle number available, to search for the product specic support web page. You
nd the product arcle number on the product cover.
HMS Soware Applicaons Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
SCM-1202-177 Version 1.23 Page 5 of 143
4. About Anybus Communicator
4.1. Serial Protocol Communicaon
4.1.1. Serial Protocol Types
The gateway features three disnct modes of operaon for the subnetwork communicaon, called Modbus RTU,
Custom Request/Response and Custom Produce/Consume.
Figure 1. Communicaon, Serial protocol
Modbus RTU
By default the Communicator uses the Modbus RTU serial protocol.
The Communicator uses Modbus transacons dened by the Modbus standard.
The Communicator acts as a client on the subnetwork, and the serial communicaon takes place in a request/
response fashion.
The nodes on the network are not permied to issue messages unless they have been addressed by the
Communicator î„®rst.
Custom Request/Response
In this mode, you can dene your own serial transacons to handle a wide range of custom serial protocols.
The Communicator acts as a generic serial client on the subnetwork.
The serial communicaon takes place in a request/response fashion.
Custom Produce/Consume
In this mode, you can dene your own serial transacons to handle a wide range of custom serial protocols.
The Communicator may consume and/or produce messages on the subnetwork.
There is no client-server relaonship between the nodes on the network, messages are spontaneously produced
or consumed when data is available.
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial About Anybus Communicator
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4.1.2. Serial Protocol Building Blocks
The following building blocks are used to describe the subnetwork communicaon.
Node
Figure 2. Nodes on a subnetwork
A node represents a single device on the subnetwork.
Each node can be associated with a number of transacons.
Nodes and Transacons
Figure 3. Node with Transacons
Transacons are based on standard Modbus RTU transacons (Modbus RTU serial protocol) or transacons
templates (Custom Request/Response or Produce/Consume serial protocol) and deî„®ne the data to be sent or
received.
Each transacon has a number of parameters that need to be congured to dene how data is to be sent /
received.
Serial Protocol Communicaon Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
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Frame Fields
The Frame editor is used to design custom transacon templates.
The Frame editor with Frame î„®elds is available when either the Custom Request/Response or Custom Produce/
Consume serial protocol is enabled.
Figure 4. Frame editor
Frame elds are low level enes used to compose transacons.
A frame object can represent a:
•xed value, a constant
• range of values, limit objects
• block of data or a calculated checksum
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial Serial Protocol Communicaon
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Transacon Templates
The Transacon templates are available when either the Custom Request/Response or Custom Produce/
Consume serial protocol is enabled.
Figure 5. Frame editor, Request and Response
A transacon represents a complete serial telegram, and consists of a number of frame elds.
Each frame eld is associated with a set of parameters controlling what is transmied on the subnetwork.
The transacon templates are stored in the Communicator and can be reused mulple mes.
Example 1. Common Read Transacon
If you have a common read transacon. Then you can create one single transacon template for the read
transacon and reuse it mulple mes mes on your node(s).
If you have a funcon code in your protocol similar to a standard Modbus RTU transacon. Then you can create
a transacon template based on the Modbus RTU transacon for the read operaon. When you reuse the
template on your node(s), you only have to change the funcon code each me it is used.
Serial Protocol Communicaon Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
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4.2. How the Communicaon Works
The Communicator enables communicaon, data exchange, between one or more server devices connected to a
serial subnetwork and a client device connected to a high level network.
Figure 6. Process data trac overview
For example:
• The client device can be a PLC controller or a PC.
• A server devices can be a sensor, scanner, industrial robot or snier.
The Communicator main task is to cyclically send the transacons that the server(s) are congured to execute, in
order to request and transfer process data.
Request Process Data
Figure 7. Process data trac from nodes to client
Request process data from the serial subnetwork nodes, specied in the Communicator conguraon, and make
the process data available on the server interface and for the high level network client device.
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial How the Communicaon Works
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Transfer Process Data
Figure 8. Process data trac from client to nodes
Transfer process data from the high level network client device and make it available on the server interface and
for the serial subnetwork nodes included in the conguraon.
How the Communicaon Works Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
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4.3. How the Data Exchange Works
Figure 9. The Communicator internal memory areas
The data exchanged between the Communicator and the serial subnetwork and the high level network resides in
the Communicator internal memory buî„«er.
To exchange data with the serial subnetwork, the high level network reads and writes data to the Communicator
internal memory buî„«er.
The same memory locaons are exchanged on the serial subnetwork.
The memory locaons are specied when conguring the Communicator using the Communicator built-in web
interface.
Input Data
The Input data area is read by the high level network.
Output Data
The Output data area is read/wrien by the high level network.
4.4. Data Integrity
A snapshot of the process data buer between the Client and the server interface is used during the operaon of
execung all the transacons within one cycle.
When the cycle is completed, the process data available on the server interface is updated and a new snapshot is
created for the next cycle.
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial How the Data Exchange Works
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5. Installaon
5.1. External Parts
Figure 10. External parts
A. Power connector
B. Rotary Switch x 3
For PROFIBUS address
C. Label with LED designaon
D. Status LEDs
E. Conguraon port
F. 7-pin connector
G. PROFIBUS DSUB connector
H. Cable e mount
I. Laser engraved connectors designaon
J. Security switch
K. Factory reset buon
L. Laser engraved label with product informaon
M. DIN rail locking mechanism
Installaon Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial
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5.2. DIN Rail Mounng
IMPORTANT
The equipment must be electrically grounded through the DIN rail for EMC compliance. Make sure
that the equipment is correctly mounted on the rail and that the rail is properly grounded.
Figure 11. Aach the Communicator on the DIN rail
To aach the Communicator on the DIN rail:
1. Insert the upper end of the DIN rail clip into the DIN rail.
2. Push the boom of the DIN rail clip into the DIN rail.
Anybus® Communicator™ - PROFIBUS to Modbus RTU/Serial DIN Rail Mounng
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Anybus ABC3000 User manual

Type
User manual

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