DAC Tower Meter v3 Series General User Manual

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General User Manual
DAC Monitoring and
Control System
DAC Data Logger v2.x
DAC Tower Meter v3.x/v4.x
Version/Lang. 2-0-2/EN
Status released
Date of Issue 2018-01-29
Classification For the DAC Monitoring and Control System Customers
File DL-PDL_General-User-Manual_ve_2-0-2.docx
Pages 91
Abstract This user manual helps the operator to install and configure the Data Logger
and Tower Meter as part of the commissioning activity, look up the monitoring
results and manage the alarms.
Legal notice Copyright law protects the entire content of this publication. No part of this
publication may be reproduced, stored in a retrieval system or transmitted in
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any form or by any electronic, mechanical, photocopying and recording means
or otherwise, without prior written permission of DAC System.
Disclaimer:
DAC System has taken reasonable care in compiling this document, however DAC System
accepts no liability whatsoever for any error or omission in the information contained herein and
gives no other warranty or undertaking as to its accuracy. DAC System reserves the right to
amend this document at any time without prior notice.
General Precautions:
The following general precautions and warnings need to be understood, respected and apply to
all installation, commissioning and operation tasks performed with the Monitoring System.
Caution - WARNING
Keep Away from Live Circuits
Operating Personnel must always follow general safety precautions. Personnel do not replace
components or adjust the inside of the equipment with high voltage supply turned on. To avoid
accidents, always remove power before action.
Caution - WARNING
Shock Hazard
Do not remove the RF feeder line while RF power of the transmitter is switched on.
Caution - WARNING
Installation and Maintenance Action Never Alone
Never any person should be alone in maintenance, installation or commissioning actions
without somebody present who is capable to call help or is able to provide first aid.
Caution
Communication
The networking and access to the DL/PDL requires specific IP address and protocol
information. No response or no results may result not from malfunctions of the system but due
to communication problems.
Caution
System Handling
Do not use harsh or abrasive detergents for the cleaning of the DL/PDL. The connectors have
always to keep clean from dust and dirt.
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Table of Content
1 History of Changes and Approval ............................................................................. 5
2 Terms and Definitions ................................................................................................ 6
3 References .................................................................................................................. 6
4 Introduction ................................................................................................................. 7
4.1 Purpose of the Document .......................................................................................... 7
4.2 Scope ........................................................................................................................... 7
4.3 General Information .................................................................................................... 9
4.4 Quality Control ............................................................................................................ 9
5 Overview of DAC Monitoring and Control System ................................................. 10
6 Safety Instructions ................................................................................................... 11
7 Special tools ............................................................................................................. 12
8 Installation of the Data Logger / Tower Meter ......................................................... 13
8.1 Prerequisites ............................................................................................................. 13
8.2 Pre-installation Tasks ............................................................................................... 13
8.3 Installation of the 19” subrack ................................................................................. 14
8.4 Data Logger and Tower Meter interfaces ................................................................ 15
8.5 I/O Interface (Ports) .................................................................................................. 16
8.6 GSM-Module .............................................................................................................. 16
8.7 WLAN/Wi-Fi - Module ............................................................................................... 17
9 Configuration of the Monitoring and Control System ............................................ 19
9.1 Get started................................................................................................................. 19
9.2 Principle user interaction ......................................................................................... 21
9.3 Configuration of the DL/PDL .................................................................................... 22
9.3.1 General ...................................................................................................................... 22
9.3.2 Maintenance Mode configuration ............................................................................ 23
9.3.3 NTP configuration ..................................................................................................... 24
9.3.4 LAN configuration .................................................................................................... 24
9.3.5 Mobile configuration ................................................................................................ 26
9.3.6 Tunnel configuration ................................................................................................ 27
9.3.7 SMTP configuration .................................................................................................. 28
9.3.8 SNMP configuration ................................................................................................. 29
9.3.9 Analytics configuration ............................................................................................ 32
9.3.10 Use of Update menu ................................................................................................. 33
9.4 Tower Meter settings, Part-No. PDL-3x/4.x-2HU ..................................................... 35
9.5 Configuration of RF – SMA – F interface (PRD-01-SMA-F) at the PDL .................. 37
9.6 Configuration of the JB 3.x and JB 4.x ................................................................... 40
9.6.1 Automatic Discovery of JB’s and Modbus Addressing ......................................... 42
9.7 Configuration of the Sensor..................................................................................... 43
9.8 Configuration of RF-Detectors, Sensor and Temperature-/Humidity-Detector on
JB-4.x and the Tower Meter ..................................................................................... 49
9.9 Configuration of Temperature and Humidity Detectors ......................................... 57
9.10 Configuration of alarms ........................................................................................... 60
9.10.1 Alarm List – Rel.2.0 ................................................................................................... 61
9.10.2 Test SNMP alarm traps ............................................................................................. 62
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9.10.3 Alarm description ..................................................................................................... 62
10 Dashboard ................................................................................................................. 66
11 Trends ....................................................................................................................... 69
12 Environment .............................................................................................................. 71
13 Alarms ....................................................................................................................... 72
14 ATS Function ............................................................................................................ 73
14.1 Introduction ............................................................................................................... 73
14.2 General Settings ATS ............................................................................................... 76
14.3 Connecting the ATSB to the DL/PDL ....................................................................... 78
14.4 Transmitters / ATSB ................................................................................................. 80
14.5 ATSB / Tx Interface ................................................................................................... 84
14.6 ATSB Interface .......................................................................................................... 86
14.7 Rules & Status .......................................................................................................... 87
14.8 ATS Dashboard view ................................................................................................ 91
15 Tower Meter - Touch Screen Interface .................................................................... 93
15.1 Dashboard ................................................................................................................. 93
15.2 Trend Chart ............................................................................................................... 94
15.3 Alarms ....................................................................................................................... 94
15.4 SMART Control – ATS .............................................................................................. 95
16 Log Menu .................................................................................................................. 97
17 ATS Emergency Action ............................................................................................ 97
18 Diagnostics ............................................................................................................... 99
18.1 Signal strength Mobile Data connection ................................................................. 99
18.2 Diagnostic functions CPU ...................................................................................... 100
18.3 Hybrid Cable Test ................................................................................................... 101
18.3.1 Test Modus – Feeder Cable Data Logger – first Junction Box: ........................... 101
18.3.2 Test Modus – Daisy Chain configuration: ............................................................. 102
18.3.3 User Interaction with Hybrid cable Test Box: ....................................................... 104
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1 History of Changes and Approval
Changes
Version Status Date of
Issue
Author Details
1-2-1Beta
Release 11.08.2016 Christian Brand Valid for SW Release < 1.0.14 and </=
test release 1.2.1Beta
Version 1.1.0 and > is able to
communicate with the Analytics-SW
1-2-0 Release 23.12.2016 Christian Brand Valid for SW Release < 1.0.14 and </=
test release 1.2.21
Version 1.1.0 and > is able to
communicate with the Analytics-SW
1-3-0 Release 10.07.2017 Christian Brand Supports JB3.x, JB4.x, RF- and Temp.-
Detector. Version 1.1.0 and > is able to
communicate with the Analytics-SW
1-4-2 Release 06.03.2018 Christian Brand Supports ATS functionality and manual
upgrade procedure
2-0-0 draft 17.08.2018 Christian Brand Tower Meter, Modbus adressing added,
Hybrid Cable Test Box
2-0-1 Release 17.10.2018 Christian Brand Minor changes
2-0-2 Release 30.01.2019 Christian Brand Minor changes for new SW release,
display options, etc. for SW releases >
2.0.12.
Approval
Date Approver Name Role Signature
30.01.2019 C. Brand COO
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2 Terms and Definitions
Term Definition
DAC Direct Antenna Control
JB Junction Box
DAC Monitoring System Direct Antenna Control System
DL Data Logger
PDL Tower Meter
RL Return loss in dB
Tx Transmission value in Volt
Rx Reflection value in Volt
PTx Transmission power in Watt
PRx Reflected power in Watt
BER Bit Error Rate
VSWR Voltage Standing Wave Ratio
Monitoring Point One sensor or rf-detector signal
SNMP Simple Network Management Protocol
NMC Network Management Centre (or Network Operation Centre
NOC)
ATS Automatic Transmitter Switch function = SMART Control
ATSS Automatic Transmitter Switch SW
ATSB Automatic Transmitter Switch Box
OID Object Identifier
MIB Management Information Base
3 References
The following references need to be considered:
Version Status Date of
Issue
Reference
02 released 30.09.2015 Commissioning Checklist
V11 released 22.12.2017 Data Sheet Data Logger
V1.0.6 released 14.06.2018 INDOOR RF MONITORING SYSTEM
INSTALLATION MANUAL
V10 released 08.05.2018 Data Sheet Tower Meter
V2.0.10 20.06.2018 OUTDOOR RF MONITORING SYSTEM
INSTALLATION MANUAL
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4 Introduction
The Monitoring and Control System is an end to end solution for the rf-system in the broadcast
towers. With the Monitoring and Control System the operator can detect and prevent
malfunctions, increase the safety and manage third party situation (outsourcing, colocation):
With the Monitoring system, the broadcast tower operator is able to:
do preventive maintenance and prevent from partial/total system failures
minimize SLA violation caused by “slow death” effects (like water in the system,
mechanical abrasion)
safe time and cost for failure detection because of direct failure localisation
safe time and costs to repair because the correct spare material is on site
safe fixed costs because of central dispatching and optimized maintenance team
assignment
Increase the security of broadcast towers (prevent from fire and successive failure
damage)
Offer a monitoring service to partner, operators or broadcasters
Prove SLA compliance
Manage third party or outsourced services by detecting power level and measure return
loss / VSWR
Increase the safety of the RF-system by controlling the transmitters with
4.1 Purpose of the Document
This user manual helps the operator to install and configure the Data Logger and Tower Meter
as part of the commissioning activity, look up the monitoring results (Dashboard and trend
curves) and manage the alarms.
The Data Logger/Tower Meter (DL/PDL) connects to the outdoor Junction Box (JB 3.x) with a
hybrid cable. The hybrid connector Han-Brid connects to the hybrid cable, see chapter 8. The
indoor Junction Box (JB 4.x) is connected with a standard Sub-D 9 pole cable. Each JB can be
operated in a daisy chain mode.
Before starting any installation actions, we ask the user to read carefully the safety instructions
in chapter 6. These instructions need to be strictly followed.
4.2 Scope
This manual describes the installation of the Data Logger (DL) and Tower Meter (PDL) at the
transmitter location in the Infrastructure room of the tower facility.
After the installation of the Sensor or RF-/Temp. -Detectors and Junction Box and the related
cabling in the tower, the DL/PDL is put into operation.
This manual explains the system configuration, alarm management and dashboard functionality
(incl. trend curves).
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Out of scope of this manual is the set up and going life of the Analytics-SW or the detailed
instruction of the installation procedures for Sensors, Junction boxes and the cables.
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4.3 General Information
The Monitoring System products are only delivered after they passed successfully a
functional test.
DAC System supplies all material required for a complete functional system: products,
cables and hybrid connectors; except the Internet connection and Ethernet cable from
the DL/PDL to the Ethernet switch.
In case the Monitoring System is installed in conjunction with a tower enhancement (new
frequencies), the system can be preinstalled, tested and commissioned at the antenna
supplier site.
Retrofit applications: In case of retrofit, the installation time is in average 1h/sensor for
the complete system (incl. cabling, installation of JB and DL/PDL).
In case of tower enhancements, the sensors are already mounted at the antennas or the
power splitter and shipped together.
The configuration of the system can be preconfigured in the DL/PDL before the system
is shipped.
The DL/PDL requires an Ethernet/IP connection to connect either to the DL/PDL directly
or for the communication with the Analytics-SW. If no Ethernet connection is available a
mobile data connection via GSM can be used. The GSM module can be ordered
optionally. Before the installation the Ethernet connection should be organized within the
broadcast operator network or a SIM card has to be ordered in time.
The Analytics-SW is a one-time installation for the whole network. The installation has to
be prepared with the IT department of the broadcast operator, to clarify question
concerning the installations, firewalls, etc.
4.4 Quality Control
The quality control concept of DAC System has 4 levels:
1. General quality control systems by suppliers of the components
2. Supplier production quality control procedure
3. Supplier product testing
4. DAC System functional test on PO (purchase order)
The DAC System products are produced in Switzerland and Italy by companies with
quality certificates acc. to the ISO standard.
Each product is tested during the manufacturing process.
The DAC System performs a functional test before delivery the total system.
With these measures, DAC System warrants a very high-quality standard and total quality
control.
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5 Overview of DAC Monitoring and Control System
The Monitoring and Control System consists of the following products:
ID Component Abbr. Description
1 Sensor
(Various
versions)
RF-detectors
Temp-
Detector
A monitoring Sensor is mounted at the input of each antenna
and power splitter/divider. A RF-detector is mounted on
existing directional couplers with N-/SMA-connector. From the
Sensor/RF-detector inputs, the following statements can be
made, actual value and trend curve:
Return Loss/VSWR at monitoring point
PTx value, with indication of status of feeding part
PRx value, with indication of status of load
Transmission/Reflected Power in Watt related to the Tx
and Rx Value
Temperature at indoor monitoring points
2 Junction Box
(Various
versions)
JB The sensors/RF-/Temp.-detectors are connected with a jumper
cable to the JB; the JB is available in different versions. The
JB can work in a daisy chain mode, max 16 JB can be
connected to one DL/PDL. The JB connects with a hybrid
cable (plastic coated fibre/copper for the outdoor version JB
3.x) or directly with electrical RS485 interface to the DL/PDL
4.x (daisy chain works also for the indoor version).
3 Data Logger
Tower Meter
Options:
Mobile Data
WLAN/Wi-Fi
DL/PDL The DL/PDL has one Hybrid connector and one electrical RS
485 interface, to connect with the JBs. The PDL has on top
local RF-interfaces and is available in various versions. The
DL/PDL is recording all measurement results. Also the DL/PDL
has a web server built in. With a standard browser the
Monitoring System is configured, the alarms and the measured
values/trend curves are displayed. The DL/PDL connects to
the Ethernet and the Analytics
-
SW. Optionally a GSM module
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ID Component Abbr. Description
can be mounted in the DL/PDL, and connectivity is reached
through the mobile data network.
4 The
Analytics-SW
Is a web based management SW to supervise a network of
towers and installed DL/PDL. It allows the management of the
network, display alarms, create reports and statistic and keeps
an inventory of all Monitoring System products in the network
and most importantly analyse centrally all monitoring data.
DAC System SMART Control is a subsystem of the DL/PDL. It
controls amplifiers to increase the safety of the RF-installation.
SMART Control is fast, reliable and operates with multiple
decision criteria. Criteria are alarms detected on threshold of
available monitoring points connected to the System.
Naming of the Monitoring System Products
The following graphic provides the name of the different components of the Monitoring System.
These names are used in the user manual.
6 Safety Instructions
For the safe installation of the Monitoring System the following rules needs to be strictly
followed:
Switch of the broadcast service of the tower. Before starting the installation, make sure
that all transmitters for this tower are turned off. Any transmission power in the rf-system
might endanger the life of the personnel installing the system.
Only well-trained and authorised personnel may install the Monitoring Systems.
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During the installation, the Monitoring System facilitated guides has to be followed. If
situation occur which are not described and covered by the user manual, DAC System
has to be contacted immediately before any further actions are taken.
For the proper installation the required special tools must be used.
Before any installation starts it should be make sure that a first aid kit is on site available
and the emergency telephone number is known to the onsite personnel.
Use the Monitoring System products and components only for the described purpose
and within the parameters specified in the data sheets.
Safety indication
Switch-off of the broadcast service, transmitters and/or amplifiers before installation starts.
7 Special tools
For the correct installation of the hybrid connector Han-Brid the following tools are required:
Tool Supplier Part-No. Comment
Crimptool Harting Crimp tool Harting,
for Han-Brid
electrical contacts,
Part.-No.
09990000110
The Harting crimp tool is used to crimp the
electrical contacts of the hybrid cable, -/+ 48V.
Tool set Leoni
FOC mounting tool
supplier LEONI,
Part-No. ZXST-
KW0ZXHPPCF
The crimp tool and diamant cutter are used to
mount the HP connector to the two (2) PCF
fibres.
Required material for the Han-Brid connector on the DL/PDL side and JB 2.0:
CJB-01-FOC – Male
Supplier Harting, Part-No. Comment
19370031443 Han 3A Hood Top Entry M20 Black - DL/PDL side (metal)
19000005084 Cable clamp M20, 6-12m (metal)
09120042606 Han 4Brid-M-c + 2LWL-M-HCS-c (K)
09150006101 Han D M Crimp Contact Ag 1,5 QMM-AWG16
JB 2.x: not produced anymore
Required material for the Han-Brid connector on the JB 3.x:
CJB-01-FOC – Male
Supplier Harting, Part-No. Comment
19407030410 Han 3HPR Top Entry M20, Rohs conform (metal)
19620005084 Han Cable Gland M20x1.5 D9-13mm (metal)
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09120042606 Han 4Brid-M-c + 2LWL-M-HCS-c (K)
09150006101 Han D M Crimp Contact Ag 1,5 QMM-AWG16
8 Installation of the Data Logger / Tower Meter
8.1 Prerequisites
That a successful installation of the DL/PDL is possible, the following conditions need to be
fulfilled:
2HU space for the DL and 3 HU for PDL in a 19” rack is available
2 AC power supply sockets in the 19” rack available
A prepared Ethernet port at the local Ethernet switch
An Ethernet cable with the right length switch – DL/PDL
Cable connection from the JB to the DL/PDL (hybrid or electr. RS 485
Han-Brid connector mounted and the hybrid cable coming from the JB3.x
In case a mobile data connection is required, the corresponding option needs to be
ordered
In case of mobile data connection, a valid SIM card for mobile data transfer
In case a local WLAN/Wi-Fi connection is required, the corresponding option needs to
be ordered
Commissioning: for the commissioning of the system the sensor and the JB needs to be
installed first. The fibre input plugs are protected with studs. They have to be removed before
the hybrid cable connection is possible.
Note: The PDL can be installed without any Junction Boxes and used directly with the
integrated interfaces.
8.2 Pre-installation Tasks
Before the installation of the DL/PDL can start, the following tasks needs to be conducted:
Order/prepare a local Ethernet connection at the tower site in the amplifier room.
Organize the required IP protocol information (address, network mask, etc.)
In case of a mobile data connection a valid SIM card acc. to the operator choice has to
be organized and related login information.
A connection from the local Intranet of the operator to the GSM mobile data network
(firewall) needs to be organized.
Your laptop needs to have an standard web-browser installed:
Safari
Firefox
Chrome
Internet Explorer 10.0
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8.3 Installation of the 19” subrack
Rear view Data Logger DL:
Rear view Tower Meter PDL:
The 1/2HU, 19” subrack is installed in any standard 19” rack. With the 4 enclosed screws the
front is directly screwed to the mounting bar of the rack.
For heat circulation, it is recommended to leave ½ HU space below and above the DL/PDL
subrack.
On the back side of the DL/PDL there are two IEC plugs for the redundant AC powering
available:
One AC cable is connected to the standard local AC power connection
One AC cable should be connected to the USP (Uninterruptible Power Supply) if
available
If no USP is available both power supplies are connected to the local AC power available. This
will prevent the Monitoring system of a malfunction in case of failure of the internal power
supply.
All Junction Boxes and Sensors are remotely powered with 48V DC.
Hybrid connector
to connect the
hybrid cable from
the tower JB 3.x
AC power supply 1 and 2
Label
DL/PDL
with part-
Sub-D9 (f)
connector, RS-
485 to connect
the local JB 4.x
Hybrid connector
to connect the
hybrid cable from
the tower JB 3.x
AC power
supply 1
and 2
connectors
Label
DL/PDL
with part-
No. and
serial
-
No.
Sub-D9 (f)
connector, RS-
485 to connect
the local JB 4.x
DACS proprietary
interface for:
DAC Sensors
DAC Temp. Det.
DAC RF-Det.
RF-
interface
SMA - F
On/Off switch of
the Tower Meter
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8.4 Data Logger and Tower Meter interfaces
Front view Data Logger DL:
Front view Tower Meter PDL:
To commission the Monitoring System the DL/PDL is installed acc. to chapter 0.
After the DL/PDL is powered the hybrid connector or RS 485 is inserted.
On the front of the DL/PDL is the green LED OPR/Power on: DL/PDL is powered (takes
2 minutes after power is connected to start the OS and initialize the SW system).
The yellow LED F1/Poll is blinking: the communication with the JB is working.
Please follow now the following steps to configure the Monitoring System on site.
IO Interface
GSM antenna
SMA connector
Ethernet
interface to
connect to
operator data
network
IO Interface
Local Ethernet
port to connect
the Laptop
Status LED:
Green “Operating”: DL is powered and
SW system is up and running
Red “Alarm”: the DL has an alarm
Yellow “F1”: blinking - com. with JB
(polling)
Yellow “F2”: blinking - communication
with the Analytics-SW
The other interfaces are
not used for the DL
operation.
Ethernet
interface to
connect the
ATSB for
permanent
operation or for
initial set-up
and change of
IP address.
GSM antenna
SMA connector
Ethernet
interface to
connect to
operator data
network
Local Ethernet
port to connect
the Laptop
Status LED:
Green “Power”: PDL is powered
Red “Alarm”: the PDL has an alarm
Yellow “Oper”: SW System up and
running
Yellow “Poll”: blinking –
communication with JB (polling)
The other interfaces are
not used for the PDL
operation.
Ethernet
interface to
connect the
ATSB for
permanent
operation or for
initial set-up
and change of
IP address.
5 inch touch
screen display
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In case the system is not responding but the green LED is on (system powered), it is
recommended to unplug all power supplies/switch-off the PDL to restart the system. The
initial set-up time is around 2 minutes (starting the operating system and the application).
8.5 I/O Interface (Ports)
Pin Function Description
RS 232/Sub D9 (f)
Connector
1
+ 12V
2
Output A
Output active 12V –
100mA
3 Output B
4 Input A
Ground connection
(5mA) will trigger input
5 Input B
6-9 Ground
8.6 GSM-Module
The GSM-module mini – PCI express card always needs to be installed in the middle position of
the CPU board. The DL/PDL can be either used with the LAN port or the GSM connection.
Both connections in parallel are not possible.
SSD Disk
The antenna cable needs to
be connected to the main
output of the GSM-module.
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The SIM card needs to be entered on the lower side of the CPU in the following position:
8.7 WLAN/Wi-Fi - Module
The WLAN/Wi-Fi - module mini – PCI express card is installed in the right position of the CPU
board. The module works in parallel with a mobile data or LAN connection.
GSM - module
SSD Disk
Per default the configuration are as follows:
SSID: dacs-datalogger
Passwort: voyage-wifi
The DL/PDL is reachable on http://10.1.10.1
Clients getting IP addresses in the range of: 10.1.10.50 - 1.1.10.100
These default data cannot be changed.
The PCB-antenna is
mounted on the back of the
front panel and connected to
the antenna output “0” of the
WLAN/Wi
-
Fi
mod
ule.
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9 Configuration of the Monitoring and Control System
In case, you change and save a configuration in the Web browser use F5 to refresh.
Status information, alarms, dashboard, etc. After refresh the application, jumps back to
the Dashboard.
If you add information always use the SAVE button to store the information.
9.1 Get started
The Laptop or Desktop is connected to the “Local Ethernet port
Start your internet explorer
Enter the following IP address to in the URL field: 192.168.1.1
Enter your password, default password:
Username: admin
Password: admin
Username: user
Password: user
The DL/PDL supports 2 user profiles:
The ADMIN profile: includes all function including configuration and password change
The USER profile: this profile allows only to look at the data, trend curves, alarms and
can clear alarms
Security indication
Change the default ADMIN and USER password after the first login immediately.
Configure new passwords for the USERs.
Be aware that in case of the loss of the ADMIN password the system is not accessible
anymore.
The entry mask is
shown in language of
the PC installation
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Caution
Send password and login information to the user, with the indication to change the password after
the first login immediately.
Select „User“
Select New
Add User Profiles
Add user profile: the
email address and
mobile number are
only used for the
function “password
forgotten”. In case a
Mobile Data
connection is
configured,
automatically a SMS
is sent to this “Mobile
Phone” number.
Set the “Language”
for the user and
define “Role”.
Change Password
Define:
Login name
Password
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DAC Tower Meter v3 Series General User Manual

Type
General User Manual
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