Vega VEGASON 62 Operating instructions

Category
Measuring, testing & control
Type
Operating instructions
Operating Instructions
Ultrasonic sensor for continuous level
measurement
VEGASON 62
Two-wire 4 … 20 mA/HART
Document ID: 28776
2
Contents
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Contents
1 About this document ............................................................................................................... 4
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety ......................................................................................................................... 5
2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use ................................................................................................................ 5
2.3 Warning about incorrect use ............................................................................................. 5
2.4 General safety instructions ............................................................................................... 5
2.5 Safety label on the instrument .......................................................................................... 6
2.6 EU conformity ................................................................................................................... 6
2.7 FulllmentofNAMURrecommendations ......................................................................... 6
2.8 Installation and operation in the USA and Canada ........................................................... 6
2.9 Environmental instructions ............................................................................................... 6
3 Product description ................................................................................................................. 8
3.1 Conguration
.................................................................................................................... 8
3.2 Principle of operation........................................................................................................ 9
3.3 Packaging, transport and storage ..................................................................................... 9
3.4 Accessories and replacement parts ............................................................................... 10
4 Mounting ................................................................................................................................. 12
4.1 General instructions ....................................................................................................... 12
4.2 Mountinginstructions ..................................................................................................... 14
5 Connecting to power supply ................................................................................................. 21
5.1 Preparing the connection ............................................................................................... 21
5.2 Connection procedure .................................................................................................... 22
5.3 Wiring plan, single chamber housing.............................................................................. 23
5.4 Wiring plan, double chamber housing ............................................................................ 24
5.5 Wiring plan - version IP 66/IP 68 (1 bar) ......................................................................... 26
5.6 Switch-on phase............................................................................................................. 27
6 Set up with the display and adjustment module PLICSCOM ............................................ 28
6.1 Insert display and adjustment module ............................................................................ 28
6.2 Adjustment system ......................................................................................................... 29
6.3 Setup steps .................................................................................................................... 30
6.4 Menuschematic ............................................................................................................. 42
6.9 Saving the parameterisation data ................................................................................... 43
7 Set up with PACTware and other adjustment programs .................................................... 44
7.1 Connect the PC via VEGACONNECT ............................................................................ 44
7.2 Parameter adjustment with PACTware ............................................................................ 45
7.3 ParameteradjustmentwithAMS™andPDM ................................................................. 46
7.4 Saving the parameterisation data ................................................................................... 47
8 Maintenanceandfaultrectication ...................................................................................... 48
8.1 Maintenance
.................................................................................................................. 48
8.2 Rectify faults ................................................................................................................... 48
8.3 Exchanging the electronics module ................................................................................ 49
8.4 Software update ............................................................................................................. 50
3
Contents
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
8.5 How to proceed if a repair is necessary .......................................................................... 50
9 Dismount................................................................................................................................. 51
9.1 Dismounting steps.......................................................................................................... 51
9.2 Disposal ......................................................................................................................... 51
10 Supplement ............................................................................................................................ 52
10.1 Technical data ................................................................................................................ 52
10.2 Dimensions .................................................................................................................... 57
10.3 Industrial property rights ................................................................................................. 59
10.4 Trademark ...................................................................................................................... 59
Safety instructions for Ex areas
TakenoteoftheExspecicsafetyinstructionsforExapplications.
These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions.
Editing status: 2019-03-12
4
1 About this document
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
1 About this document
1.1 Function
This operating instructions provides all the information you need for
mounting, connection and setup as well as important instructions for
maintenance,faultrectication,theexchangeofpartsandthesafety
of the user. Please read this information before putting the instrument
into operation and keep this manual accessible in the immediate
vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained personnel.
Thecontentsofthismanualmustbemadeavailabletothequalied
personnel and implemented.
1.3 Symbols used
Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
List
The dot set in front indicates a list with no implied sequence.
→
Action
This arrow indicates a single action.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.
5
2 For your safety
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
2 For your safety
2.1 Authorised personnel
All operations described in this documentation must be carried out
onlybytrained,qualiedpersonnelauthorisedbytheplantoperator.
During work on and with the device, the required personal protective
equipment must always be worn.
2.2 Appropriate use
VEGASON 62 is a sensor for continuous level measurement.
Youcannddetailedinformationabouttheareaofapplicationin
chapter "Product description".
Operational reliability is ensured only if the instrument is properly
usedaccordingtothespecicationsintheoperatinginstructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.
2.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to
application-specichazards,e.g.vesseloverllordamagetosystem
components through incorrect mounting or adjustment. Thus dam-
age to property, to persons or environmental contamination can be
caused. Also the protective characteristics of the instrument can be
inuenced.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and directives. The instrument must only be operated in a
technicallyawlessandreliablecondition.Theoperatorisresponsi-
ble for the trouble-free operation of the instrument. When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.Forsafety
6
2 For your safety
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
reasons,onlytheaccessoryspeciedbythemanufacturermustbe
used.
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed and their meaning read in this oper-
ating instructions manual.
2.5 Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.
2.6 EU conformity
ThedevicefullsthelegalrequirementsoftheapplicableEUdirec-
tives.ByaxingtheCEmarking,weconrmtheconformityofthe
instrument with these directives.
YoucanndtheEUconformitydeclarationonourwebsiteunder
www.vega.com/downloads.
2.7 FulllmentofNAMURrecommendations
NAMURistheautomationtechnologyuserassociationintheprocess
industryinGermany.ThepublishedNAMURrecommendationsare
acceptedasthestandardineldinstrumentation.
ThedevicefullstherequirementsofthefollowingNAMURrecom-
mendations:
NE 21: 2012 – Electromagnetic compatibility of equipment
NE 43 – Signal level for fault information from measuring transduc-
ers
NE53–Compatibilityofelddevicesanddisplay/adjustment
components
For further information see www.namur.de.
2.8 Installation and operation in the USA and
Canada
This information is only valid for USA and Canada. Hence the follow-
ing text is only available in the English language.
Installations in the US shall comply with the relevant requirements of
the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of
the Canadian Electrical Code.
2.9 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfullthisobligationbyobservingtheenvironmental
instructions in this manual:
7
2 For your safety
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Chapter "Packaging, transport and storage"
Chapter "Disposal"
8
3 Product description
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
3 Product description
3.1 Conguration
The scope of delivery encompasses:
Ultrasonic sensor
Documentation
Quick setup guide VEGASON 62
Instructions for optional instrument features
Ex-specic"Safety instructions" (with Ex versions)
Ifnecessary,furthercerticates
Information:
Optional instrument features are also described in this operating
instructions manual. The respective scope of delivery results from the
orderspecication.
The VEGASON 62 consists of the components:
Processttingwithtransducer
Housing with electronics, optionally available with plug connector
Housing cover, optionally available with display and adjustment
modulePLICSCOM
Thecomponentsareavailableindierentversions.
1
2
3
Fig. 1: VEGASON 62, threaded version with plastic housing
1 Housing cover with integrated PLICSCOM (optional)
2 Housing with electronics
3 Processttingwithtransducer
Thetypelabelcontainsthemostimportantdataforidenticationand
use of the instrument:
Instrument type
Article and serial number device
Article numbers, documentation
Scope of delivery
Constituent parts
Type label
9
3 Product description
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Technical data: For example approvals, process temperature,
processtting/material,signaloutput,voltagesupply,protection
SILidentication(withSILratingexworks)
With the serial number, you can access the delivery data of the instru-
ment via "www.vega.com", "Search".Youcanndtheserialnumber
on the inside of the instrument as well as on the type label on the
outside.
This operating instructions manual applies to the following instrument
versions:
Hardware version from 2.0.0
Software version from 3.9
3.2 Principle of operation
VEGASON 62 is an ultrasonic sensor for continuous level measure-
ment. It is suitable for liquids and solids in virtually all industries,
particularly in the water and waste water industry.
The transducer of the ultrasonic sensor transmits short ultrasonic
pulsestothemeasuredproduct.Thesepulsesarereectedby
product surface and received back by the transducer as echoes.
The running time of the ultrasonic pulses from emission to reception
is proportional to the distance and hence the level. The determined
level is converted into an appropriate output signal and outputted as
measured value.
4 … 20 mA/HART two-wire electronics for voltage supply and meas-
ured value transmission on the same cable.
Thesupplyvoltagerangecandierdependingontheinstrument
version.
Thedataforpowersupplyarespeciedinchapter"Technical data".
The backlight of the display and adjustment module is powered by
the sensor. The prerequisite for this is a supply voltage at a certain
level.Theexactvoltagespecicationsarestatedinchapter"Technical
data".
Theoptionalheatingrequiresitsownvoltagesupply.Youcannd
further details in the supplementary instructions manual "Heating for
display and adjustment module".
This function is generally not available for approved instruments.
3.3 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Scope of this operating
instructions
Application area
Functional principle
V
oltage supply
Packaging
10
3 Product description
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
Not in the open
Dry and dust free
Not exposed to corrosive media
Protected against solar radiation
Avoiding mechanical shock and vibration
Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
Relative humidity 20 … 85 %
With instrument weights of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.4 Accessories and replacement parts
ThedisplayandadjustmentmodulePLICSCOMisusedformeasured
value indication, adjustment and diagnosis.
The integrated Bluetooth module (optional) enables wireless adjust-
ment via standard adjustment devices.
The interface adapter VEGACONNECT enables the connection of
communication-capable instruments to the USB interface of a PC.
The VEGADIS 81 is an external display and adjustment unit for VEGA
plics
®
sensors.
VEGADIS 82 is suitable for measured value indication and adjustment
of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
signal cable.
ThePLICSMOBILET81isanexternalGSM/GPRS/UMTSradiounit
for transmission of measured values and for remote parameter adjust-
ment of HART sensors.
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Transport
Transpor
t inspection
Storage
Storage and transport
temperature
Lifting and carrying
PLICSCOM
VEGACONNECT
VEGADIS 81
VEGADIS 82
PLICSMOBILE T81
Protective cover
11
3 Product description
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Screwedangesareavailableindierentversionsaccordingtothe
followingstandards:DIN2501,EN1092-1,BS10,ASMEB16.5,
JIS B 2210-1984, GOST 12821-80.
Flanges
12
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
4 Mounting
4.1 General instructions
Makesurethatallpartsoftheinstrumentcomingindirectcontact
with the process, especially the sensor element, process seal and
processtting,aresuitablefortheexistingprocessconditions,such
as process pressure, process temperature as well as the chemical
properties of the medium.
Youcanndthespecicationsinchapter"Technical data" and on the
nameplate.
The instrument is suitable for standard and extended ambient condi-
tions acc. to DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1.
Select an installation position you can easily reach for mounting and
connectingaswellaslaterretrottingofadisplayandadjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the display and adjustment module in four
dierentpositions(eachdisplacedby90°).
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cablegland.Rainandcondensationwatercanthusdraino.This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Makesurethatthedegreeofcontaminationspeciedinchapter
"Technical data" meets the existing ambient conditions.
Fig. 2: Measures against moisture ingress
Metric threads
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
Suitability for the process
conditions
Suitability for the ambient
conditions
Installation position
Moisture
Cableentries-NPT
thread
Cable glands
13
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
NPTthread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
The reference plane for the measuring range is the lower edge of the
transducer.
Makesurethataminimumdistancefromthereferenceplane-the
so-calleddeadzone,inwhichmeasurementisnotpossible-is
maintained.Theexactvalueofthedeadzoneisstatedinchapter
"Technical data".
1
2
Fig. 3: Minimum distance to the max. level
1 Dead zone
2 Reference plane
Information:
If the medium reaches the transducer, buildup can form on it and
cause faulty measurements later on.
1 32
100%
0%
Fig. 4: Measuring range (operating range) and max. measuring distance
1 full
2 empty (max. measuring distance)
3 Measuring range
Referenceplanefor
measuring range
14
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
GaugepressureinthevesseldoesnotinuenceVEGASON62.Low
pressure or vacuum does, however, damp the ultrasonic pulses. This
inuencesthemeasuringresult,particularlyifthelevelisverylow.
Withpressuresunder-0.2bar(-20kPa)youshoulduseadierent
measuring principle, e.g. radar or guided radar (TDR).
4.2 Mounting instructions
Screw VEGASON 62 into the mounting socket with an appropriate
spannerappliedtothehexagonoftheprocesstting.Max.torquesee
chapter "Technical data".
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
When mounting the sensor, keep a distance of at least 200 mm
(7.874 in) to the vessel wall. If the sensor is installed in the center of
dished or round vessel tops, multiple echoes can arise. These can,
however, be suppressed by an appropriate adjustment (see chapter
"Setup").
1
2
> 200 mm
Fig. 5: Mounting on round vessel tops
1 Reference plane
2 Vessel center or symmetry axis
If this distance cannot be maintained, a false signal suppression
should be carried out during setup. This applies particularly if buildup
on the vessel wall is expected. In such cases, we recommend repeat-
ing the false signal suppression at a later date with existing buildup.
In vessels with conical bottom it can be advantageous to mount the
sensor in the centre of the vessel, as measurement is then possible
down to the bottom.
Pressure/Vacuum
Scr
ewing in
Installation position
15
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Fig. 6: Vessel with conical bottom
Socket pieces should be dimensioned so that the lower end of the
transducer protrudes at least 10 mm (0.394 in) out of the socket.
ca. 10 mm
Fig. 7: Recommended socket mounting
Ifthereectivepropertiesofthemediumaregood,youcanmount
VEGASON 62 on sockets which are higher than the length of the
transducer.Youwillndrecommendedvaluesforsocketheightsinthe
following illustration. The socket end should be smooth and burr-free,
if possible also rounded. Carry out a false signal suppression.
Mounting socket
16
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
d
d
h
100 mm/4"
150 mm/6"
200 mm/8"
300 mm/12"
400 mm/16"
500 mm/20"
h
Fig. 8: Deviating socket dimensions
In liquids, direct the sensor as perpendicular as possible to the prod-
uct surface to achieve optimum measurement results.
Fig. 9: Alignment in liquids
To reduce the min. distance to the medium, you can also mount VE-
GASON62withabeamdeector.Bydoingthis,itispossibletollthe
vessel nearly to maximum. Such an arrangement is suitable primarily
foropenvesselssuchase.g.overowbasins.
~200
~400x400
45°
Fig.10:Beamdeector
The ultrasonic sensor should be installed at a location where no
installations cross the ultrasonic beam.
Vessel installations such as for example, ladders, limit switches, heat-
ing spirals, struts etc. can cause false echoes that interfere with the
usefulecho.Makesurewhenplanningyourmeasuringsitethatthe
ultrasonic signals have a "clear view" to the measured product.
In case of existing vessel installations, a false signal suppression
should be carried out during setup.
Sensor orientation
Vessel installations
17
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
If large vessel installations such as struts or supports cause false
echoes, these can be attenuated through supplementary measures.
Small,inclinedsheetmetalorplasticbaesabovetheinstallations
scatter the ultrasonic signals and avoid direct false echoes.
α
α
α
α
α
α
Fig.11:Coverat,large-areaproleswithdeectors
If there are agitators in the vessel, a false signal suppression should
be carried out with the agitators in motion. This ensures that the
interferingreectionsfromtheagitatorsaresavedwiththebladesin
dierentpositions.
Fig. 12: Agitators
Donotmounttheinstrumentsinorabovethellingstream.Makesure
thatyoudetecttheproductsurface,nottheinowingproduct.
Agitators
Inowingmedium
18
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Fig.13:Inowingliquid
Throughtheactionoflling,stirringandotherprocessesinthevessel,
dense foams which considerably damp the emitted signals may form
on the product surface.
If foams are causing measurement errors, the sensor should be used
in a standpipe or, alternatively, the more suitable guided radar sen-
sors (TDR) should be used.
Guidedwaveradarisunaectedbyfoamgenerationandisparticu-
larly suitable for such applications.
If there are strong air currents in the vessel, e.g. due to strong winds
in outdoor installations or air turbulence, e.g. by cyclone extraction
youshouldmountVEGASON62inastandpipeoruseadierent
measuring principle, e.g. radar or guided radar (TDR).
Byusingastandpipe(surgeorbypasstube),theinuenceofvessel
installations, foam generation and turbulence is excluded.
Standpipes must extend all the way down to the requested min. level,
as measurement is only possible within the tube.
Foam
Air turbulences
Standpipe measurement
19
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
max.
min.
1
Fig. 14: Standpipe in the tank
1 Vent hole: ø 5 … 10 mm (0.197 … 0.394 in)
VEGASON 62 can be used from tube diameters of 50 mm (1.969 in).
Avoid large gaps and thick welding joints when connecting the tubes.
Generally carry out a false signal suppression.
Measurementinastandpipeisnotrecommendedforextremely
adhesive products.
Theshortexamplesgiveyouintroductoryinformationonow
measurement.Detailedplanninginformationisavailablefromume
manufacturers and in special literature.
3 ... 4 h
max
≥ 50 mm
90°
2
3
1
h
max
d
min
≥ 2 mm x h
max
90°
42 3
Fig. 15: Flow measurement with rectangular overfall: d
min.
= min. distance of
the sensor (see chapter "Technical data"); h
max.
=max.llingoftherectangular
spillway
1 Overoworice(sideview)
2 Headwater
3 Tailwater
4 Overfallorice(viewfromtailwater)
In general, the following points must be observed:
Install the sensor on the headwater side
Flow measurement with
rectangular ov
erfall
20
4Mounting
VEGASON 62 • Two-wire 4 … 20 mA/HART
28776-EN-190318
Installationinthecentreoftheumeandverticaltotheliquid
surface
Distancetotheoverfallorice
Distanceoforiceopeningaboveground
Min.distanceoftheoriceopeningtotailwater
Min.distanceofthesensortomax.storagelevel
2
3 ... 4 x h
max
90°
h
max
d
B
1
Fig.16:FlowmeasurementwithKhafagi-Venturiume:d=Min.distancetosen-
sor; h
max.
=max.llingoftheume;B=tightestconstrictionintheume
1 Position sensor
2 Venturiume
In general, the following points must be observed:
Installation of the sensor at the inlet side
Installationinthecentreoftheumeandverticaltotheliquid
surface
DistancetotheVenturiume
Min.distanceofthesensortomax.storagelevel
Flow measurement with
KhafagiVenturiume
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Vega VEGASON 62 Operating instructions

Category
Measuring, testing & control
Type
Operating instructions

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