Vega VEGADIS 363 Operating Instructions Manual

Brand: Vega

Model: VEGADIS 363

Category: Measuring, testing & control

Type: Operating Instructions Manual

Operating Instructions

VEGADIS 363

Remote Display Unit

Document ID:

44054

Indication and Adjustment

44054-131121-US 3

Revision History of Manual

This document contains proprietary information of VEGA Americas, Inc. It shall

not be reproduced in whole or in part, in any form, without the expressed written

permission of VEGA Americas, Inc.

The material in this document is provided for informational purposes and is

subject to change without notice.

ISO 9001 approval by Lloyd's Register Quality Assurance Limited, to these

Quality Management System Standards: ISO 9001:2008, ANSI/ASQC

Q9002008, Approval Certificate No. 107563.

Version of manual Description Date

1.0 Initial release 121128

1.1 Converted to A5 Format 131121

4 44054-131121-US

NOTES

44054-US-131121 5

Revision History of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Remote Display System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

System Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

PACTwareTM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8

Connection of the PC with VEGACONNECT - - - - - - - - - - - - - - - - - - - -8

Set up the Connection with VEGACONNECT . . . . . . . . . . . . . . . . . . . . . . . . 8

PACTware Software Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10

Set up Project Tree with VEGA Project Assistant - - - - - - - - - - - - - - - -10

System Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 Radar Configuration with PACTware . . . . . . . . . . . . . . . . . 13

Configuration Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Change Multidrop Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13

Change Measurement Loop Name- - - - - - - - - - - - - - - - - - - - - - - - - - -15

Adjust Min. Max. Levels- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16

Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17

False Signal Suppression - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18

Echoes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Perform False Signal Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Manual Edit False Signal Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4 Radar Configuration with PLICSCOM. . . . . . . . . . . . . . . . . 23

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

System Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PLICSCOM Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

PACTware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Min. Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Max. Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Applications Liquids Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Applications Solids Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Applications Damping Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6 44054-US-131121

Applications Linearization Curve Setup . . . . . . . . . . . . . . . . . . 32

Measurement loop name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

False Signal Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

HART Address Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Reset Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Reset Setup- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Reset Linearization - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Reset Measured Value Memory - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Reset Peak values (Distance) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Delete False signal suppression- - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

5 RD Installation Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

RD Enclosure Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Typical Installation Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

RD Inside Panel - Battery Only (Standard) . . . . . . . . . . . . . . . . 41

RD Inside Panel - External Power Source Option . . . . . . . . . . 42

RD Electrical Schematic- Battery Only (Standard) . . . . . . . . . 43

RD Electrical Schematic - External Power Source Option . . . 44

Radar to Display Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

External Power Source Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . 45

Power Source Selector Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46

RD Wiring for AC and DC Power - - - - - - - - - - - - - - - - - - - - - - - - - - - 46

Universal Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

RD Internal Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

RD Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Solar Power and External Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6 Supplemental Information . . . . . . . . . . . . . . . . . . . . . . . . . . 51

VEGADIS 363 Field Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . 51

VEGADIS 363 Advanced Service Checklist* . . . . . . . . . . . . . . 52

Troubleshooting/Action Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

VEGADIS 363 Advanced Service Troubleshooting Tips* . . . . 54

44054-US-131121 7

1 Remote Display System

1.1 Overview

This document describes the basic configuration of the VEGA devices connected

to the Remote Display System. The configurations described are necessary for

the accuracy and proper operation of the Remote Display System level

monitoring, system alarms, and displays.

1.2 System Operation

The VEGA level measurement device, in combination with the RD, provide the

level information to the Remote Display. Each RD can handle one (1) VEGA, 2-

wire HART device. The Remote Display interface can display level, percent (%),

scaled value, and distance. The following requirements are necessary for the

proper operation:

• You must attach devices to the RD with the field devices set for HART

Multidrop mode.

• Each device connected to the RD must have a HART address in the

range of 1.

• The RD communicates with the VEGA PLICSCOM using I

communication.

1.3 System Features

The RD system has the following features:

• Power options via battery.

• Numeric visualization: Scaled measured values display on the backlit

LCD screen.

• Connect to any VEGA two-wire HART multidrop device.

Note: Do not use the device in the standard 4 ... 20 mA mode.

Using the device in this mode drains the batteries.

NOTE

8 44054-US-131121

• On-demand level, using the local push button.

• Energy Saving automatic off feature: Turns display off after a preset

period of time. Saves on battery life.

• Remote programming and configuration via PLICSCOM.

• Constructed of robust materials: NEMA 4X enclosure with locking

stainless steel latches.

• Battery life: 2.5 years based on 30 minutes of daily operating time.

PACTware

PACTware™ (Process Automation Configuration Tool) is a protocol-independent

software for the adjustment of all types of field instruments. This software is

VEGA’s preferred tool for setting up and adjusting the detector.

Connection of the PC with VEGACONNECT

Use the interface converter VEGACONNECT for a temporary connection of the

PC. For example, use the interface converter for a parameter adjustment. The

necessary I²C interface at the radar is available with all instrument versions. On

the computer, the connection is made using a USB cable.

Connect to the radar using the VEGACONNECT 4 and a Windows-based

computer running PACTware, supported with the VEGA DTM collection.

Set up the Connection with VEGACONNECT

The device provides options for establishing a connection to the PC running

PACTware. Refer to the VEGACONNECT connection drawing below to establish

a connection.

44054-US-131121 9

Figure 1.1

VEGACONNECT 4 Connection to Radar with Cable

1. Cable from VEGACONNECT to Radar

2. VEGACONNECT 4

3. USB Cable to PC

4. PC with PACTware software

5. Power Supply

6. Radar

Figure 1.2

VEGACONNECT 4 Connection Radar Only

1. Radar

2. Press Module on Electronics and Turn Right

3. VEGACONNECT 4

4. USB Cable to PC

5. PC with PACTware software

NEC

VEG

10 44054-US-131121

PACTware Software Startup

You can adjust all VEGA, 2-wire HART devices using a Windows PC. To

complete this adjustment, you need the configuration software PACTware™ and

a suitable instrument driver (DTM) according to the FDT standard. In addition, you

can also integrate the VEGA DTMs in other frame applications according to the

FDT standard. For a connection, either the interface converter VEGACONNECT

or a USB is required. A basic understanding of PACTware and VEGA DTMs is

required to properly configure the Remote Display Systems.

Follow these steps to start the PACTware software:

1. To open PACTware, complete one of the following:

• Click the Windows Start, All Programs, PACTware, PACTware X.X.

• Double-click the PACTware 4.X shortcut on your desktop.

Set up Project Tree with VEGA Project Assistant

In the left pane of the PACTware dialog box, the HOST PC is the only item that

appears and is where the project tree is built. The project tree is a series of

connections between the PC and the gauge. To automatically build a project tree,

make sure you are connected to a gauge that is powered up.

1. From the Project menu, click VEGA project assistant.

2. Select the Connect devices (Online) check box.

3. Click Start to connect your sensor.

Note: PACTware adds and connects the devices automatically.

When there is a # sign after the device, PACTware is

finished connecting to that gauge. If the setup process with

VEGA project assistant does not add and connect a

device automatically, see the PACTware manual included

on the CD that came with your shipment. If the CD is not

available, refer to the PACTware online help. Both of these

items will guide you through the steps for setting up the

project tree manually.

NOTE

44054-US-131121 11

Each system is slightly different and may have more than one device.

Figure 1.3

VEGACONNECT Project Tree

1.4 System Battery

Indications of low batteries include:

• Dim display

• Flickering display

• Inability to power sensor

The batteries for the RD are located two removable trays. The battery trays are

mounted on the right side of the RD. The power supply board must be removed in

order to replace batteries.

OST P

<COM1>VEGA RS232

)

VEGA CONNECT (I2C

)

<Device Na

VEGASCA

N693

ame>

VEGASCAN

693

<0,Sensor>VEGADIS 363 HART

12 44054-US-131121

All eight batteries should be replaced at the same time. Make certain you follow

the proper polarity during battery installation.

The VEGA device stores the configuration data for the RD. When replacing the

batteries, configuration settings are still in this memory. To replace batteries

(power supply and display boards), complete the following steps:

1. Turn the Source Selector Switch to OFF.

2. If the RD is mounted in a hazardous location, take it to a non-hazardous

location.

3. Open the RD.

4. Remove the two battery trays.

5. Remove the old batteries from the battery trays.

6. Install the new batteries in both trays, paying close attention to battery

polarity.

7. Install the battery trays back into the back plate.

8. Close the door and hatch.

9. Remount the unit.

10. Push the Level button.

11. Check the display for proper operation.

• Never replace batteries in a Class 1, Div 2 area (or any

hazardous area).

• Make certain you place the Source Selector Switch to the

“OFF” position when changing the batteries.

• Dispose of the lithium batteries using approved local

methods.

WARNING

44054-US-131121 13

2 Radar Configuration with

PACTware

2.1 Configuration Process

PACTware™ (Process Automation Configuration Tool) is a protocol-independent

software for the adjustment of all types of field instruments. This software is

VEGA’s preferred tool for setting up and adjusting the device.

Change Multidrop Address

If multidrop addresses are not set, you must connect to each device’s I

connection independently. Once you are online and connected with the radar,

change or set the HART Multidrop address in the radar unit with the following

steps:

1. From the Parameter menu bar, select the Options menu.

2. From the Options menu, click Modify address in the instrument.

Figure 2.1

Change Address in Device

14 44054-US-131121

3. In the Modify address in the instrument: Step 1 dialog box, click

Multidrop.

Figure 2.2

Multidrop Option

4. In the Address list, click one (1).

Figure 2.3

Address Range List

5. Click Apply to change the sensor to HART Multidrop mode operating at 4

mA.

44054-US-131121 15

6. Click OK.

Change Measurement Loop Name

The measurement loop name is a unique identifier (16 characters maximum). If

the name is provided at the time of your order, the parameter was entered at

VEGA prior to shipment.

1. If the name was not provided, type the measurement loop name (16

characters is the maximum) in the Measurement loop name box.

2. Click Apply.

Figure 2.4

Measurement Loop Name

Note: In order for your radar to work with the RD, make certain the

radar is in the multidrop mode and has a unique address.

Each device on the network must have a unique address.

Addresses on the HART Loop cannot have any duplicate

addresses.

NOTE

16 44054-US-131121

Adjust Min. Max. Levels

3. Click the plus (+) symbol next to the Setup parameter menu to expand the

menu.

4. Click the Min-Max adjustment parameter submenu.

Figure 2.5

Min./Max. Adjustment

5. Type the maximum adjustment in the Max. adjustment in percent box.

6. Type the distance in the Distance A (max. adjustment) box.

7. Type the minimum adjustment in the Min. adjustment in percent box.

8. Type the distance in the Distance B (min. adjustment) box.

Note: The Distance A (max. adjustment) is the distance from

the radar sensor reference to the maximum adjustment or

100% fill point of the tank. The radar sensor reference is

from the top of the NPT threads or top of the flange to the

100% fill or full point.

NOTE

44054-US-131121 17

9. Click Apply.

Application

Your sensor ships from VEGA with default factory settings. You should change

the application your sensor is set to measure with the following steps:

1. Click the plus (+) symbol next to the Setup parameter menu to expand the

menu.

2. From the Type of medium list, click Liquids.

3. From the Medium list, click Solvents/Liquified gases/Oils DK < 3.

4. From the Application list, click Storage tank.

5. From the Vessel top list, click Flat.

6. From the Vessel bottom list, click Flat.

7. In the Vessel height/Measuring range box, type the measurement point

on the radar to the bottom of the tank.

Note: The Distance B (mix. adjustment) is the distance from

the radar sensor reference to the minimum adjustment or

0% fill point of the tank. The radar sensor reference is from

the top of the NPT threads or top of the flange to the bottom

of the tank or measurement range.

NOTE

18 44054-US-131121

8. Click Apply.

Figure 2.6

Application

False Signal Suppression

False signal suppression stores the false echoes in memory from the reference

plane of the sensor to the actual distance of the product surface. Struts, weld

seams, agitators, man-ways, internal ladders, or anything that causes a reflection

of the radar or ultrasonic pulse results in false echoes.

Echoes

Echoes are signals received at the sensor that originated from the sensor after

they reflected off some surface. Ideally, the sensor should only track the echo that

reflects off the product surface. PACTware evaluates each echo and assigns it

some probability that the echo is from the product surface. The echo with the

highest echo probability is the one tracked and used for the measurement. Other

echoes, not reflected from the product surface, are false echoes. PACTware

dismisses or learns out any echoes outside the operating range and does not

assign an echo probability.

44054-US-131121 19

Perform False Signal Suppression

Create New

1. Click the plus (+) symbol next to the Additional settings parameter menu

to expand the menu.

2. Click False signal suppression.

3. From the Activity to be carried out list, click Create new.

4. In the Sounded distance box, type the distance to the bottom of the tank.

5. Click Execute.

Figure 2.7

False Signal Suppression Create New

Update

1. Click the plus (+) symbol next to the Additional settings parameter menu

to expand the menu.

2. Click False signal suppression.

Note: The Sounded distance or new level to the bottom of the

tank is 8.5 feet.

NOTE

20 44054-US-131121

3. From the Activity to be carried out list, click Update.

4. In the Sounded distance box, type the distance to the current level of the

liquid being measured.

5. Click Execute.

Figure 2.8

False Signal Suppression Update

Note: The Sounded distance or new level to the bottom of the

tank is 5.0 feet.

NOTE

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Vega VEGADIS 363 Operating Instructions Manual

Brand: Vega

Model: VEGADIS 363

Category: Measuring, testing & control

Type: Operating Instructions Manual

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Vega VEGADIS 363 Operating Instructions Manual

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