Technogym Skillmill GO Technical Service Manual

Skillmill

Technical Service Guide

rev. 2.2 - (SePTemBer 2016)

The information in this manual is intended for QUALIFIED TECHNICAL PERSONNEL, who have

been specically trained by Technogym S.p.A. and are qualied to carry out ne-tuning and start-

up of the equipment, as well as major maintenance work and repairs, requiring in-depth under-

standing of the equipment, how it works, its safety devices and maintenance procedures.

READ ALL THE INFORMATION IN THIS DOCUMENT VERY CAREFULLY BEFORE

CARRYING OUT ANY SERVICE WORK ON THE EQUIPMENT.

DANGEROUS VOLTAGE LEVELS EVEN

WHEN THE EQUIPMENT IS SWITCHED

OFF

NOTE: The information contained in this document can be changed without notice.

No part of this document may be photocopied, reproduced or translated into another language

without the prior wrien consent of Technogym S.p.A..

Technogym® is a trademark owned by Technogym S.p.A.

Skillmill™ is a trademark owned by Technogym S.p.A.

Skillmill:

Technical Service Guide - Rev. 2.2

Page 3

e-mail: [email protected]

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Skillmill

Technical Service Guide - Rev. 2.2

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e-mail: [email protected]

Skillmill:

Technical Service Guide - Rev. 2.2

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e-mail: [email protected]

Index

1. GENERAL WARNINGS.......................................................................................................... 9



.

 

..................................................................................................





.

 

..................................................................................................





.

 

....................................





.



.

 

......................................................................................



2. TECHNICAL SPECIFICATIONS ..................................................................................... 11



.

 

.....................................................................





.



.

 

............................................................................





.



.

 

.......................................................................





.

 

..............................................................





.

 

........................................





.

 

.........................................................................................





.

 

..........................................................................





.

 

..................................





.

 

...........................................................................................





.



.

 

..................................................................................





.



.

 

..............................................................................





.



.

 

...........................................................................................





.

 

...............................................................................................................





.



.

 

...........................................................................................................................



3. OPERATING PRINCIPLE ................................................................................................... 25

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.

 

..............................................................................





.



.

 

...................................................................................





.



.

 

.................................................................................................





.



.

 

.................................................................................................





.



.

 

................................................................................................................................





.



.

 

........................................................................................................................





.



.

 

......................................................................................................................





.



.

 

.................................................................................................





.

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.

 

.......................................................................................................





.



.

 

................................................................................................................





.



.

 

......................................................................................................



4. ACCESSORIES ......................................................................................................................... 33

5. MOVING AND INSTALLING THE EQUIPMENT .................................................. 35

Skillmill

Technical Service Guide - Rev. 2.2

Page 6

e-mail: [email protected]



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 

...................................





.

 

..........................................................



6. TROUBLESHOOTING & CONFIGURATION .......................................................... 37



.

 

...............................................





.

 

.........................................................





.



.

 

.....................................................................................



  ........................................................................................................................... 38

  ..........................................................................................................................39

  ................................................................................................................ 39

  ....................................................................................................................... 39

  ....................................................................................................................39



.



.

    -

TERS ....................................................................................................................................



  .............................................................................................................40

6.2.2.2 Reading the console serial number ............................................................................................................. 40

  .............................................................................................................................40

  ............................................................................................................................41

  ............................................................................................................ 41

  ............................................................................................................41

  .................................................................................................................42



.

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.

 

..................................................................................



6.2.3.1 Entering a name for the network ................................................................................................................42

  ............................................................................................................42

  ....................................................................................................................42

  ...........................................................................................................................43

  ...................................................................................................................43

6.2.3.6 Writing the  ..............................................................................................................43

  ................................................................................44

  ..............................................................................................................................44



.

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.

 

...............................................................



  ......................................................................................................................................44

  .......................................................................................................................44

  ........................................................................................................45

6.2.4.4 Enabling data sending ................................................................................................................................45

  ...............................................................................................................................45

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      

APP ....................................................................................................................

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.



.

 

....................................





.

 

............................................





.

 

.................................................................................





.



.

 

...........................................................





.



.

 

...........................................................



Skillmill:

Technical Service Guide - Rev. 2.2

Page 7

e-mail: [email protected]



.



.

 

.....................................................................





.



.

 

.........................................................





.



.

 

...................................................................................





.



.

 

...............................................





.



.

 

...................................................................................................................



  ............................................................................................................................55

  ..............................................................................................................................56

  ..........................................................................................................................57



.

 

.............................................................................



7. DISASSEMBLY ........................................................................................................................ 59



.

 

............................................................................................





.

 

........................................................................





.

 

..................................................................





.

 

..................................................





.

 

........................................................





.

 

...............................................................................





.

 

..............................................................................................





.



.

 

...................................................................................





.



.

 

................................................................................................





.



.

 

...............................................................................................





.



.

 

...............................................................................





.



.

 

............................................................................





.

 

.............................................................................





.



.

 

...........................................................................................................





.



.

 

..............................................................................................





.

 

...................................





.

 

.................................................................





.

 

...............................................





.

 

..............................................................



8. ADJUSTMENTS ...................................................................................................................... 65

9. SW UPDATE .............................................................................................................................. 67

10. PLANNED MAINTENANCE ............................................................................................. 69

11. TOOLS TO BE USED ............................................................................................................. 71

12. LIST OF CHANGES FOR MANUAL REVISION ..................................................... 73



.

 

.



...................................................................................................





.

 

.



.......................................................................................................



Skillmill

Technical Service Guide - Rev. 2.2

Page 8

e-mail: [email protected]



.

 

.



.......................................................................................................





.

 

.



.......................................................................................................



1. GENERAL WARNINGS

1.1 INTRODUCTION

This document has been prepared specically for Technogym After Sales Service, with the aim

of providing authorised personnel with the information for carrying out maintenance and repair

operations in the correct manner.

A thorough understanding of the technical data contained herein is absolutely fundamental in

order for the operator to achieve the highest level in professional training.

 

CAUTION: Regulation that may lead to damage to the equipment if not complied with.

WARNING: Information regarding the operation in progress.

 

Skillmill:

Technical Service Guide - Rev. 2.2

Page 9

e-mail: [email protected]

1.2 USEFUL ADVICE

Technogym advises you to plan your technical assistance task in the following way:

Carefully assess the impressions reported by the Customer regarding the equipment’s operating

faults and ask questions suitable to clarify the signs of the defect.

Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical ba-

sis, which must then be integrated by personal experience and aendance at the training courses

periodically oered by Technogym.

Plan the repair work in a rational manner so as to avoid wasting any time, e.g. collecting spare

parts, preparing tools and equipment etc.

Access the component to be repaired, avoiding any unnecessary operations. On this point, it will

be extremely helpful if you consult the disassembling sequences shown in this manual.

1.3 GENERAL REGULATIONS REGARDING SERVICE WORK

1. Check the serial number of the equipment, comparing it with the one on the work order.

2. Always mark any parts or positions which may be confused with each other at the time of

reassembly.

3. Use original Technogym spare parts and lubricants of the recommended brands.

4. Use special tools where specied.

5. Consult the Technical Newsleers and News Flashes, which may contain more up-to-date

information on adjustments and maintenance than those contained in this manual.

6. Before starting the repair procedure, make sure that the recommended tools are available and

in good condition.

 -



1.3.1 PERSONAL PROTECTIVE EQUIPMENT

For details, refer to the Health&Safety After Sales procedure, available on TG Direct.

Skillmill

Technical Service Guide - Rev. 2.2

Page 10

e-mail: [email protected]

2. TECHNICAL SPECIFICATIONS

Technical Specications GO Console Connect

   

 No  

 No 



backlight

 -  





- -





connection

 - -



802.11b/g 2.4 Ghz







 No









 

Resistance control





 

 On-slat bearings

 

 

Table 1

Skillmill:

Technical Service Guide - Rev. 2.2

Page 11

e-mail: [email protected]

2.1 MECHANICAL CHARACTERISTICS

2.1.1 OVERALL DIMENSIONS OF THE EQUIPMENT

Skillmill

 1910 mm - 75.2”

 890 mm - 35”

 1540 mm - 60.6”

 180 kg - 397 lbs

 180 kg - 397 lbs

Table 2

1910 mm

(75,2")

890 mm

(35")

1540 mm

(60,6")

Figure 1

Skillmill

Technical Service Guide - Rev. 2.2

Page 12

e-mail: [email protected]

2.1.2 DIMENSIONS AND WEIGHT OF PACKAGING

The equipment may be shipped in two ways depending on the country of destination:

• 

• -

-



Italy packaging







 200 kg - 441 lbs

Table 3

H

L

W

Figure 2

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Technical Service Guide - Rev. 2.2

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External packaging







 

Table 4

H

L

W

Figure 3

2.2 ENVIRONMENTAL CHARACTERISTICS



 

 



 from 20% to 90%

 from 20% to 90%

Table 5

Skillmill

Technical Service Guide - Rev. 2.2

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2.3 CONFORMITY WITH STANDARDS AND DIRECTIVES

The equipment complies with the following standards and directives:

EUROPEAN DIRECTIVES

• 

• 

• 

• 

• 

• 

• 

EUROPEAN REFERENCE

STANDARDS

• EN60335-1

• EN55014-1

• EN55014-2

• EN61000-3-2

• EN61000-3-3

• 

• EN 957-6

• EN 62233

• 

• 

• 

• Regulation 1275/2008

AMERICAN REFERENCE

STANDARDS

• 

• 

Table 6

 



 -



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2.4 EQUIPMENT CODING

The Skillmill equipment code is a 16 character alpha-numeric that is structured as follows:

Charac-

ters

Description Values and meaning

  DJ

3  K = Skillmill

4 

0 = Standard

1

5 

3

4

N = None

6 

D

N = None

7 Reader

N = None

T = TGS

  AN

  00 = None

 Guard colour EA

  NR







0 = None

1

2

Table 7

For example, a possible code number could be the following:

DJ K 0 N N T AN 00 EA NR 1

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2.5 SERIAL NUMBER STRUCTURE

The Serial Number is made up of alphanumeric characters as follows:

Characters Description Values and meaning

 

DJ

K = Skillmill

0 = Standard

1

3

4

N = None

D

N = None

  16

  000001

Table 8

For example, a possible SN code is as follows:

DJ K 0 3 D

16 000001

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2.6 POSITION OF SERIAL NUMBER AND EQUIPMENT CODE

There are two labels indicating the serial number and equipment code:

1. below the central handlebar;

2. below the left side guard on the frame.

Contains FCC ID: S67WSDE - 670GN and TFB - BT1

Class: SA ISO EN 20957-1 EN 957-6

INPUT: 5V

Peso MAX utente: 180 kg

SKILLMILL Model No: DJK03D

S/N: DJK03D16000001 01/16

Massage and exercise machines: 2AD3

Technogym S.p.A. Via Calcinaro 2861, Cesena (FC)

Made in Italy

Figure 4

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2.7 WIRING DIAGRAMS

2.7.1 WIRING DIAGRAM, CONNECT VERSION

LOW KIT

CPU BOARD

POWER SUPPLY

NFC BOARD

SENSOR ANGLE

BOARD

TOUCH

KEYBOARD

BOARD

DISPLAY

PICK UP

MAGNETIC

Magnet

Patch

connection

Patch

connection

Patch

connection

Patch

connection

Patch

connection

+5.5V

TX and RX

RPM

+5.5V

TX and RX

RPM

Complete

CONSOLE

CU0853

CU0865

CU0884

CU0854

CU0883

CU0866

CU0867

CU0863

Patch

connection

CU0864

CU0855

Figure 5

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2.7.2 WIRING DIAGRAM, CONSOLE VERSION

LOW KIT

CPU BOARD

POWER SUPPLY

SENSOR ANGLE

BOARD

TOUCH

KEYBOARD

BOARD

DISPLAY

PICK UP

MAGNETIC

Magnet

Patch

connection

Patch

connection

Patch

connection

+5.5V

TX and RX

RPM

+5.5V

TX and RX

RPM

Complete

CONSOLE

CU0853 CU0883

CU0866

CU0867

CU0863

Patch

connection

CU0864

CU0890

CU0889Battery

Figure 6

2.7.3 WIRING DIAGRAM, GO VERSION

It is not equipped with electronic components.

Skillmill

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Page 20

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