Skillmill
Technical Service Guide
rev. 2.2 - (SePTemBer 2016)
The information in this manual is intended for QUALIFIED TECHNICAL PERSONNEL, who have
been specically trained by Technogym S.p.A. and are qualied to carry out ne-tuning and start-
up of the equipment, as well as major maintenance work and repairs, requiring in-depth under-
standing of the equipment, how it works, its safety devices and maintenance procedures.
READ ALL THE INFORMATION IN THIS DOCUMENT VERY CAREFULLY BEFORE
CARRYING OUT ANY SERVICE WORK ON THE EQUIPMENT.
DANGEROUS VOLTAGE LEVELS EVEN
WHEN THE EQUIPMENT IS SWITCHED
OFF
NOTE: The information contained in this document can be changed without notice.
This document contains proprietary information that is covered by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior wrien consent of Technogym S.p.A..
Technogym® is a trademark owned by Technogym S.p.A.
Skillmill™ is a trademark owned by Technogym S.p.A.
Skillmill:
Technical Service Guide - Rev. 2.2
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Technical Service Guide - Rev. 2.2
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Index
1. GENERAL WARNINGS.......................................................................................................... 9
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2. TECHNICAL SPECIFICATIONS ..................................................................................... 11
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3. OPERATING PRINCIPLE ................................................................................................... 25
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4. ACCESSORIES ......................................................................................................................... 33
5. MOVING AND INSTALLING THE EQUIPMENT .................................................. 35
Skillmill
Technical Service Guide - Rev. 2.2
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6. TROUBLESHOOTING & CONFIGURATION .......................................................... 37
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TERS ....................................................................................................................................
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6.2.2.2 Reading the console serial number ............................................................................................................. 40
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6.2.3.1 Entering a name for the network ................................................................................................................42
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6.2.3.6 Writing the ..............................................................................................................43
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6.2.4.4 Enabling data sending ................................................................................................................................45
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7. DISASSEMBLY ........................................................................................................................ 59
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8. ADJUSTMENTS ...................................................................................................................... 65
9. SW UPDATE .............................................................................................................................. 67
10. PLANNED MAINTENANCE ............................................................................................. 69
11. TOOLS TO BE USED ............................................................................................................. 71
12. LIST OF CHANGES FOR MANUAL REVISION ..................................................... 73
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1. GENERAL WARNINGS
1.1 INTRODUCTION
This document has been prepared specically for Technogym After Sales Service, with the aim
of providing authorised personnel with the information for carrying out maintenance and repair
operations in the correct manner.
A thorough understanding of the technical data contained herein is absolutely fundamental in
order for the operator to achieve the highest level in professional training.
CAUTION: Regulation that may lead to damage to the equipment if not complied with.
WARNING: Information regarding the operation in progress.
Skillmill:
Technical Service Guide - Rev. 2.2
Page 9
e-mail: [email protected]
1.2 USEFUL ADVICE
Technogym advises you to plan your technical assistance task in the following way:
Carefully assess the impressions reported by the Customer regarding the equipment’s operating
faults and ask questions suitable to clarify the signs of the defect.
Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical ba-
sis, which must then be integrated by personal experience and aendance at the training courses
periodically oered by Technogym.
Plan the repair work in a rational manner so as to avoid wasting any time, e.g. collecting spare
parts, preparing tools and equipment etc.
Access the component to be repaired, avoiding any unnecessary operations. On this point, it will
be extremely helpful if you consult the disassembling sequences shown in this manual.
1.3 GENERAL REGULATIONS REGARDING SERVICE WORK
1. Check the serial number of the equipment, comparing it with the one on the work order.
2. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
3. Use original Technogym spare parts and lubricants of the recommended brands.
4. Use special tools where specied.
5. Consult the Technical Newsleers and News Flashes, which may contain more up-to-date
information on adjustments and maintenance than those contained in this manual.
6. Before starting the repair procedure, make sure that the recommended tools are available and
in good condition.
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1.3.1 PERSONAL PROTECTIVE EQUIPMENT
For details, refer to the Health&Safety After Sales procedure, available on TG Direct.
Skillmill
Technical Service Guide - Rev. 2.2
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2. TECHNICAL SPECIFICATIONS
Technical Specications GO Console Connect
No
No
backlight
-
- -
connection
- -
802.11b/g 2.4 Ghz
No
Resistance control
On-slat bearings
Table 1
Skillmill:
Technical Service Guide - Rev. 2.2
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2.1 MECHANICAL CHARACTERISTICS
2.1.1 OVERALL DIMENSIONS OF THE EQUIPMENT
Skillmill
1910 mm - 75.2”
890 mm - 35”
1540 mm - 60.6”
180 kg - 397 lbs
180 kg - 397 lbs
Table 2
1910 mm
(75,2")
890 mm
(35")
1540 mm
(60,6")
Figure 1
Skillmill
Technical Service Guide - Rev. 2.2
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2.1.2 DIMENSIONS AND WEIGHT OF PACKAGING
The equipment may be shipped in two ways depending on the country of destination:
•
• -
-
Italy packaging
200 kg - 441 lbs
Table 3
H
L
W
Figure 2
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External packaging
Table 4
H
L
W
Figure 3
2.2 ENVIRONMENTAL CHARACTERISTICS
from 20% to 90%
from 20% to 90%
Table 5
Skillmill
Technical Service Guide - Rev. 2.2
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2.3 CONFORMITY WITH STANDARDS AND DIRECTIVES
The equipment complies with the following standards and directives:
EUROPEAN DIRECTIVES
•
•
•
•
•
•
•
EUROPEAN REFERENCE
STANDARDS
• EN60335-1
• EN55014-1
• EN55014-2
• EN61000-3-2
• EN61000-3-3
•
• EN 957-6
• EN 62233
•
•
•
• Regulation 1275/2008
AMERICAN REFERENCE
STANDARDS
•
•
Table 6
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Skillmill:
Technical Service Guide - Rev. 2.2
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e-mail: [email protected]
2.4 EQUIPMENT CODING
The Skillmill equipment code is a 16 character alpha-numeric that is structured as follows:
Charac-
ters
Description Values and meaning
DJ
3 K = Skillmill
4
0 = Standard
1
5
3
4
N = None
6
D
N = None
7 Reader
N = None
T = TGS
AN
00 = None
Guard colour EA
NR
0 = None
1
2
Table 7
For example, a possible code number could be the following:
DJ K 0 N N T AN 00 EA NR 1
Skillmill
Technical Service Guide - Rev. 2.2
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2.5 SERIAL NUMBER STRUCTURE
The Serial Number is made up of alphanumeric characters as follows:
Characters Description Values and meaning
DJ
K = Skillmill
0 = Standard
1
3
4
N = None
D
N = None
16
000001
Table 8
For example, a possible SN code is as follows:
DJ K 0 3 D
16 000001
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Technical Service Guide - Rev. 2.2
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2.6 POSITION OF SERIAL NUMBER AND EQUIPMENT CODE
There are two labels indicating the serial number and equipment code:
1. below the central handlebar;
2. below the left side guard on the frame.
Contains FCC ID: S67WSDE - 670GN and TFB - BT1
Class: SA ISO EN 20957-1 EN 957-6
INPUT: 5V
Peso MAX utente: 180 kg
SKILLMILL Model No: DJK03D
S/N: DJK03D16000001 01/16
Massage and exercise machines: 2AD3
Technogym S.p.A. Via Calcinaro 2861, Cesena (FC)
Made in Italy
Figure 4
Skillmill
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2.7 WIRING DIAGRAMS
2.7.1 WIRING DIAGRAM, CONNECT VERSION
LOW KIT
CPU BOARD
POWER SUPPLY
NFC BOARD
SENSOR ANGLE
BOARD
TOUCH
KEYBOARD
BOARD
DISPLAY
PICK UP
MAGNETIC
Magnet
Patch
connection
Patch
connection
Patch
connection
Patch
connection
Patch
connection
+5.5V
TX and RX
RPM
+5.5V
TX and RX
RPM
Complete
CONSOLE
CU0853
CU0865
CU0884
CU0854
CU0883
CU0866
CU0867
CU0863
Patch
connection
CU0864
CU0855
Figure 5
Skillmill:
Technical Service Guide - Rev. 2.2
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2.7.2 WIRING DIAGRAM, CONSOLE VERSION
LOW KIT
CPU BOARD
POWER SUPPLY
SENSOR ANGLE
BOARD
TOUCH
KEYBOARD
BOARD
DISPLAY
PICK UP
MAGNETIC
Magnet
Patch
connection
Patch
connection
Patch
connection
+5.5V
TX and RX
RPM
+5.5V
TX and RX
RPM
Complete
CONSOLE
CU0853 CU0883
CU0866
CU0867
CU0863
Patch
connection
CU0864
CU0890
CU0889Battery
Figure 6
2.7.3 WIRING DIAGRAM, GO VERSION
It is not equipped with electronic components.
Skillmill
Technical Service Guide - Rev. 2.2
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