Ransomes 67042, 67043 Accessories Manual

Brand: Ransomes

Model: 67042, 67043

Category: Engine

Type: Accessories Manual

JACOBSEN

TRI-KING ANTI-VIBRATION KIT

Product Code: LMAC020

JACOBSEN

WARNING: If incorrectly used this machine can cause

severe injury. Those who use and maintain this machine

should be trained in its proper use, warned of its dangers

and should read the entire manual before attempting to

set up, operate, adjust or service the machine.

Part No.24519G (rev.0)(RJ 100 072002)

Fitting Instructions & Parts

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FITTING INSTRUCTION MANUAL

1 CONTENTS

CONTENTS PAGE

1 CONTENTS ................................................................................................................ 1

2 SAFETY INSTRUCTIONS ........................................................................................... 2

2.1 OPERATING INSTRUCTIONS ........................................................................... 2

2.2 SAFETY SIGNS .............................................................................................. 2

2.3 STARTING THE ENGINE...................................................................................2

2.4 DRIVING THE MACHINE...................................................................................2

2.5 TRANSPORTING ............................................................................................. 2

2.6 LEAVING THE DRIVING POSITION ................................................................... 2

2.7 SLOPES ......................................................................................................... 2

2.8 BLOCKED CUTTING CYLINDERS ..................................................................... 3

2.9 ADJUSTMENTS, LUBRICATION & MAINTENANCE ............................................ 3

3 ANTI-VIBRATION KIT FITTING INSTRUCTIONS ........................................................ 4

4 PARTS LIST ............................................................................................................. 10

5 NOTES ...................................................................................................................... 12

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This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

read the message that follows, and inform other

operators.

2.1 OPERATING INSTRUCTIONS

• Ensure that the instructions in this book

are read and fully understood.

• No person should be allowed to operate

this machine unless they are fully

acquainted with all the controls and the

safety procedures.

• Never allow children or people unfamiliar

with these instructions to use this

machine. Local regulations may restrict

the age of the operator.

2.2 SAFETY SIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must be

affixed to the replacement part. New

safety labels are obtainable from

Ransomes dealers.

2.3 STARTING THE ENGINE

• Before starting the engine check that the

brakes are applied, drives are in neutral,

guards are in position and intact, and

bystanders are clear of the machine.

• Do not run the engine in a building without

adequate ventilation.

2.4 DRIVING THE MACHINE

• Before moving the machine, check to

ensure that all parts are in good working

order, paying particular attention to

brakes, tyres, steering and the security of

cutting blades.

• Replace faulty silencers, mow only in

daylight or good artificial light

• Always observe the Highway Code both on

and off the roads. Keep alert and aware at

all times. Watch out for traffic when

crossing or near roadways.

• Stop the blades rotating before crossing

surfaces other than grass.

• Remember that some people are deaf or

blind and that children and animals can be

unpredictable.

• Keep travelling speeds low enough for an

emergency stop to be effective and safe at

2 SAFETY INSTRUCTIONS

all times, in any conditions.

• Remove or avoid obstructions in the area to

be cut, thus reducing the possibility of injury

to yourself and/or bystanders.

• When reversing, take special care to ensure

that the area behind is clear of obstructions

and/or bystanders. DO NOT carry

passengers.

• Keep in mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their property.

• When the machine is to be parked, stored

or left unattended, lower the cutting means

unless the transport locks are being used.

• While mowing, always wear substantial

footwear and long trousers. Do not operate

the equipment when barefoot or wearing

open sandals.

• Check the grass catcher frequently for wear

or deterioration. After striking a foreign

object. Inspect. the lawnmower for damage

and make repairs before restarting and

operating the equipment.

• If the machine starts to vibrate abnormally,

check immediately.

2.5 TRANSPORTING

• Ensure that the cutting units are securely

fastened in the transport position. Do not

transport with cutting mechanism rotating.

• Drive the machine with due consideration of

road and surface conditions, inclines and

local undulations.

2.6 LEAVING THE DRIVING POSITION

• Park the machine on level ground.

• Before leaving the driving position, stop the

engine and make sure all moving parts are

stationary. Apply brakes and disengage all

drives. Remove the starter key.

2.7 SLOPES

TAKE EXTRA CARE WHEN WORKING ON

SLOPES

• Local undulations and sinkage will change

the general slope. Avoid ground conditions

which can cause the machine to slide.

• Keep machine speeds low on slopes and

during tight turns.

• Remember there is no such thing as a

“safe” slope.

• Travel on grass slopes requires particular

care.

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Hydraulic Fluid escaping under

pressure can penetrate skin and do

serious damage. Immediate medical

assistance must be sought.

WARNING

2.8 BLOCKED CUTTING CYLINDERS

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Beware of energy in the drive which can

cause rotation when the blockage is released.

• Keep other people away from the cutting units

as rotation of one cylinder can cause the

others to rotate.

2.9 ADJUSTMENTS, LUBRICATION AND

MAINTENANCE

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Read all the appropriate servicing instructions.

• Use only the replacement parts supplied by

the original manufacturer.

• When adjusting the cutting cylinders take

care not to get hands and feet trapped when

rotating cylinders.

• Make sure that other people are not touching

any cutting units, as rotation of one cylinder

can cause the others to rotate.

• To reduce the fire hazard, keep the engine,

silencer and battery compartments free of

grass, leaves or excessive grease.

• Replace worn or damaged parts for safety.

• When working underneath lifted parts or

machines, make sure adequate support Is

provided.

• Do not dismantle the machine without

releasing or restraining forces which can

cause parts to move suddenly.

DANGER - Indicates an imminently hazardous

situation which, if not avoided, WILL result in death

or serious injury.

WARNING - Indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTION - Indicates a potentially hazardous

situation which, if not avoided, MAY result in minor

or moderate injury and property damage. It may

also be used to alert against unsafe practices.

2 SAFETY INSTRUCTIONS

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to cause

burns.

WARNING

DISCONNECT THE BATTERY

BEFORE WORKING ON THE ELECTRICS

WARNING

Battery posts, terminals and related

accessories contain lead and lead

compounds

WASH HANDS AFTER HANDLING

WARNING

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FITTING INSTRUCTION MANUAL

3 FITTING INSTRUCTIONS

3.2 Open and remove the Engine and steering

Tower Covers from the machine.

3.3 Disconnect the three flexable hydraulic

hoses from the steering motor.

Remembering to note which flexable

hydraulic hose conects to which port of

the steering motor.

Remove the two steel hydraulic hoses

from the steering motor, hydraulic pump &

filter.

3.4 Remove the U bolt marked A from around

the steering column and the control

pannel.

Remove the screws holding the bottom of

the control pannel to the machines frame.

This will alow the control pannel to hang

on the steering column.

NOTE: you may have to disconect some

of the Instruments to ease assembly of the

Anti-Vibration Kit.

3.1 Make sure that the machine is parked on

flat, level ground, with the parking brake on

and lower the cutting units.

Disconnect the Negative terminal on the

battery.

AUX

OUT IN

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3 FITTING INSTRUCTIONS

3.5 Remove the four nuts and washers from

the top of the steering motor .

This will alow the steering motor to be just

supported by the steering tower of the

machine.

Remove the fuse block from the Steering

Tower.

3.6 Place the Anti-Vibration Plate A (Item 1)

& the Dashboard Bracket (Item 8) onto

the top of the steering tower.

Using the Screws M8x25 (Item 15),

Washers M8 (Item 19) & Nuts - Nyloc M8

(Item18) Fasten the Anti-Vibration Plate A

(Item 1) onto the steering tower and the

Dashboard Backet (Item 8) onto the Anti-

Vibration Plate A (Item 1).

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3 FITTING INSTRUCTIONS

3.7 Insert the two Anti-Vibration Plate B (Item

2) between the Anti-Vibration Plate A

(Item 1) and the Steering Pump.

Using the original Washers and Nuts

fasten the Anti-Vibration Plate B (Item 2)

to the Steering Pump.

3.8 Place the Isolation Mounts (Item 22)

between the Anti-Vibration Plate A (Item

1) & the Anti-Vibration Plate B (Item 2),

with the male thread facing upwards.

Fasten the male threaded end of the

Isolation Mounts (Item 22) to the Anti-

Vibration Plate B (Item 2) with Plain

Washer M8 (Item 19), Spring Washer M8

(Item 20) & Nut M8 (Item17).

Fasten the female threaded end of the

Isolation mount (Item 22) to the Anti-

Vibration Plate A (Item 1) with Plain

Washer M8 (Item 19), Nut M8 (Item 17) &

Screw M8x30 (Item 16).

When tightening up the Screws M8x30

(Item 16) screw in to the Isolation Mount

(Item 22) finger tight. Then using a

spanner turn the Screw (Item 16) a

quarter turn to nip it up. Then holding the

Screw M8x30 (Item 16) still with the

spanner tighten up the Nut M8 (Item 17).

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3 FITTING INSTRUCTIONS

3.9 Bolt the Fuse Holder (Item 3) onto the

Anti-Vibration Plate A (Item 1) with the

Washer (Item 10), Spring Washer

(Item11) & Screw M6x25 (Item 13).

Then fasten the Fuse Block onto the Fuse

Holders (Item 3) using the original

fasteners.

Bolt the control pannel onto the Dashboard

Bracket (Item 8) with the Screw M8x25

(Item 15), Washer M8 (Item 19) & Nut M8

Nyloc (Item 18).

Refasten the bottom of the control pannel

back onto the machines frame and

reconect any of the instruments that have

been disconected.

3.10 Replace the Three Flexable Hydraulic

Pipes back onto their original ports on the

steering pump.

Using the Flexable Hydraulic Pipe (Item 7)

connect the straight conection onto port A

of the steering pump. Then connect the 90

Deg connector onto the hydraulic pump

port A and tighten both connections.

Using the Flexable Hydraulic Pipes (Item

6), connect one of the straight connections

onto port B of the steering pump. Then

connect the other straight conector onto

the filter assembly port B and tighten both

connections.

Top up the hydraulic oil with the

recomended oil and level that is stated in

your operators manual.

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FITTING INSTRUCTION MANUAL

3 FITTING INSTRUCTIONS

3.12 Place the Foot Support Bracket (Item 4)

at a comfitable position on the foot plate

for the operator.

Mark & drill two 9 dia holes 30mm apart

and remove any burrs from the foot plate.

Bolt the Foot Support Bracket (Item 4)

onto the foot plate using the screw M8x25

(Item 15), Washer M8 (Item 19) & Nut M8

Nyloc (Item 18), Push the Pedal Grip

(Item 23) onto the Foot Support Bracket

(Item 4).

3.13 Replace the negative terminal back onto

the battery.

Start the machine up to check for any

hydraulic leaks.

Replace the Engine and steering Tower

Covers onto the machine & secure them

into position.

3.11 Looking at the radiator from the right hand

side wheel, remove the bottom radiator

fixing bolt.

Using Screw Hex M6x16 (Item 12),

Washer M8 (Item 10) & Spring Washer

(Item 11), bolt the Pipe Supprot Bracket

(Item 5) to the bottom radiator fixing.

Sit the hydraulic pipes into the Pipe

Support Bracket (Item 5), using a Nylon

Tie (Item 24) tie the two hydraulic hoses

to the Pipe Support Bracket (Item 5).

4, 15, 18, 19 & 23

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4 PARTS

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4 PARTS

ITEM RANSOMES DESCRIPTION QTY REMARKS

PART NO

LMAC020 Anti-Vibration Kit

1 4120842 Steering Vibration Plate A 1

2 4120843 Steering Vibration Plate B 2

3 4121389 Fuse Holder W/A 1

4 4121502 Foot Support 1

5 4121503 Pipe Support 1

6 4121422 Hose - 11/16" ORFS F - F x 715LG 1

7 4121423 Hose - 11/16" ORFS F `13/16" 1

ORFS F - 13/16" ORFS 90Fx760LG

8 4120596 Dashboard Bracket 1

10 450389 Washer - M6 x 12.5 x 1.8 3

11 450410 Lockwasher - M6 x 9.6 x 1.5 3

12 450170 Screw - Hex M6 x 16 1

13 450172 Screw - Hex M6 x 25 2

15 450192 Screw - Hex M8 x 25 8

16 450193 Screw - Hex M8 x 30 4

17 450324 Nut - Hex M8 8

18 450378 Nut - Hex M8 Nyloc 8

19 450390 Washer - M8 x 17 x 1.8 24

20 450411 Lockwasher - M8 x 12.75 x 2 4

22 4121539 Vibration Isolation Mounts 4

23 3003475 Pedal Grip 1

24 001992032 Nylon Tie 1

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NOTES

8 NOTES

BOB-CAT BUNTON CUSHMAN JACOBSEN RANSOMES RYAN

Equipment from Textron Turf Care and Specialty

Products is built to exacting standards ensured by

ISO 9001 registration at all our manufacturing locations.

A worldwide dealer network and factory-trained

technicians backed by Textron Parts Xpress provide

reliable, high-quality product support.

Ransomes Jacobsen Limited 1999

Central Avenue, Ransomes Europark,

Ipswich, England, IP3 9QG

English Company Registration No. 1070731

www.textronturf.com

World Class Quality, Performance and Support

Ransomes 67042, 67043 Accessories Manual

Brand: Ransomes

Model: 67042, 67043

Category: Engine

Type: Accessories Manual

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Ransomes 67042, 67043 Accessories Manual

Ransomes 67042, 67043 Accessories Manual

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