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Ranger design 7115 Installation guide

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INSTALLATION GUIDE
7115 Locker With Top Shelf
Transit Low Roof & Nissan NV Low Roof ( Aluminum )
QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q 1.1 Setup...............................................................................................................................................
q 1.2 Locker w/ Top Shelf Assembly........................................................................................................
3 - 5
6 - 13
Phase 1 - Assembly
Phase 2 - Installation
q Cordless Impact
q Cordless Drill
q Rivet Gun
q Tape Measure
q Marker
q 1/2" Socket
q 3/8" Driver Bit
q 3/8" Drill Bit
q 3/16" Drill Bit
q 5/16" Drill Bit
q 7/16" Socket
q 1" Hole Saw
q Knife
q Plus Nut Tool
q 2.1 Locker w/ Top Shelf Installation......................................................................................................
q 2.2 Locker w/ Top Shelf w/o Mounting Track Installation.....................................................................
q 2.3 Locker w/ Top Shelf w/ Mounting Track Installation.......................................................................
14
15 - 17
18 - 19
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
40-151 End Panel ( Left ) 1
40-152 End Panel ( Right ) 1
40-445 “L” Bracket ( Left ) 1
40-446 “L” Bracket ( Right ) 1
40-506 Shelf Divider 13 - 7/16" 2
70-009 Foam Tape 5" 2
70-071 Striker Plate 1
70-360 Coat Hook 1
70-610 Mounting Track Bracket 2
71-1500 Door 1
76-1114 Floor Angle 14" 1
40 - 14 × 14 Shelf Tray Black Plywood 1
EN - 400 × 192.5 - 00 Shelf Extrusion 14" 1
94-5003 Assembly Fastener Kit 1
96-5004 Install Fastener Kit 1
BILL OF MATERIALS
76-1114
70-610
71-1500
40-152
40-151
70-009
70-610
70-071
70-009
70-360
40-446
EN - 400 × 192.5 - 00
40-445
40-506
40 - 14 × 14
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 4
94-5003 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
10×
Hex Bolt
5/16"-18 × 3/4"
ZINC
# 90-204
10× # 98-116
Flat Washer
5/16" × 18
ZINC
10× # 94-116
Serrated Nut
5/16"-18
ZINC
# 94-112
Serrated Nut
1/4"-20
ZINC
2×
# 98-106
Flat Washer
1/4"
ZINC
2×
# 96-204 Closed End Rivet
AD64
8×
Hex Bolt
1/4"-20 × 3/4"
ZINC
# 90-110
2×
Mach-Screw
1/4"-20 × 5/8"
ZINC
# 92-262
2×
# 98-112
Flat Washer
1/4", O.D 3/4"
ZINC
2×
Lock Nut
1/4"
SS304 Wax
# 94-107
2×
# 92-102
Screw HWH
#14 × 1"
ZINC
12×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-110 Hex Bolt 1/4" × 3/4"
#98-112 Flat Washer
#94-112 Serrated Nut
10×
2×
8×
12×
#92-102 Screw #14 × 1"
#96-204 Closed Rivet
2×
#92-262 Mach - Screw
#98-106 Flat Washer
#94-107 Lock Nut
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 5
Fastener Assembly96-5004 Fastener Kit
4×
Hex Bolt
5/16"-18 × 1"
GR-5 ZINC
# 90-208
8× # 90-130
Hex Bolt
1/4"-20 × 2"
GR-5 ZINC
4× # 98-116
Flat Washer
5/16" - 18
ZINC
# 98-106
Flat Washer
1/4"
ZINC
12×
12× Plusnut .250
# 94-130
12× # 98-118
Lock Washer
Regular 1/4"
ZINC
4× # 98-122
Lock Washer
5/16"
ZINC
24×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
# 90-114
Hex Bolt
1/4"-20 × 1"
GR-5 ZINC
4×
4× # 94-150 Channel Nut w/ Spring
5/16"
8×
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-106 Flat Washer
#98-157 Spacers
( QTY = DisTance beTween floor anD enD panel )
#94-130 Plus nut
4×
#90-114 Hex Bolt 1/4" × 1"
#98-118 Lock Washer
#98-106 Flat Washer
#94-130 Plus nut
4× ( for mounting kit )
#90-208 Hex Bolt 5/16" × 1"
#98-122 Lock Washer
#98-116 Flat Washer
#94-150 Channel Nut
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 6
1.2.1 • Remove all the PVC from all the parts.
• Attach the left and right end panels to the left and right ends of the shelf tray black plywood.
PHASE 1 – ASSEMBLY
1.2 LOCKER W/ TOP SHELF ASSEMBLY
40-152 40-151
40 - 14 × 14
#92-102 Screw #14 × 1"
HARDWARE USED
8×
TOOLS
q Cordless Impact
q 3/8" Driver Bit
q Knife
1.2.2 Screw the shelf extrusion to the end panels.
#92-102 Screw #14 × 1"
HARDWARE USED
4×
TOOLS
q Cordless Impact
q 3/8" Driver Bit
q Knife
q Tape Measure
20 - 1/4"
EN - 400 × 192.5 - 00
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 7
1.2.3 Place the oor angle to the bottom end of the end panels, then mark the holes to the oor angle.
1.2.4 Drill the 4 marks on the oor angle.
76-1114
use 3/8" Drill biT
use 3/8" Drill biT
use 5/16" Drill biT
use 5/16" Drill biT
76-1114
TOOLS
q Marker
TOOLS
q Cordless Drill
q 3/8" Drill Bit
q 5/16" Drill Bit
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 8
1.2.5 Attach the oor angle to the end panels.
76-1114
TOOLS
q Cordless Impact
q 1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
2×
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 9
2.1.6 Place the striker plate 21 - 1/2" from the top of the left panel, then mark the 2 holes of the
striker plate to the ange of the left panel.
2.1.7 • Drill the marks using 3/16" drill bit.
• After drilling the marks, counter sink the holes.
TOOLS
q Marker
21 - 1/2"
TOOLS
q Cordless Drill
q 3/16" Drill Bit
q Counter Sink Bit
70-071
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 10
2.1.8 Attach the striker plate to the left panel.
#92-262 Mach - Screw
#98-106 Flat Washer
#94-107 Lock Nut
HARDWARE USED
2×
TOOLS
q Philips Screwdriver
q 3/8" Wrench
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 11
NOTE: After reviting the door hinge, operate the door a few time while observing if the door latch lock
to the stricker plate.
2.1.10 Rivet the door hinge to the right panel.
2.1.9 Attach the 2 foam tape on the both ends of the door panel.
3 - 1/4"
HARDWARE USED
8×
#96-202 Closed Rivet
TOOLS
q Rivet Gun
TOOLS
q Knife
1"
1"
70-009
71-1500
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 12
2.1.11 Attach the coat hook to the right panel.
align
TOOLS
q Marker
TOOLS
q Cordless Drill
q 3/8" Drill Bit
TOOLS
q Cordless Impact
q 7/16" Socket
#90-110 Hex Bolt 1/4" × 3/4"
#98-112 Flat Washer
#94-112 Serrated Nut
HARDWARE USED
2×
Attach the coat hook
inside the locker
Drill the mark using 3/8" drill bit.
Mark the bottom hole of the coat hook on the right panel.
70-360
70-360
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 13
TOOLS
q Cordless Impact
q 1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
4× hand-tighten the bolts
2..1.12 Attach the left and right “L” brackets to the left and right end panels.
TOOLS
q Cordless Impact
q 1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
4× hand-tighten the bolts
1.2.13 Attach oor mounting track brackets to the left and right end panels.
NOTE: Don’t do the following step if you don’t have mounting kits or mounting track.
40-446
40-445
70-610
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 14
PHASE 2 – INSTALLATION
2.1 LOCKER W/ TOP SHELF INSTALLATION
2.1.1 Sample vehicle package picture with 7115 unit.
F111
7115
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 15
PHASE 2 – INSTALLATION
2.2 LOCKER W/ TOP SHELF W/O MOUNTING TRACK INSTALLATION
Mark the 2 holes of the left and
right “L” brackets to the vehicle
horizontal rim.
TOOLS
q Marker
Mark the 4 holes of the left and right
end panels to the vehicle oor.
TOOLS
q Marker
2.2.1 • Lift the locker inside the van and put it in place.
• Mark the 2 holes on each “L” bracket to the vehicle horizontal rim.
• Mark also the 4 bottom holes on each end panel.
NOTE: If you have a partition make sure to install it rst before the locker.
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 16
Attach plus nut to the holes.
HARDWARE USED
12×
#94-130 Plus Nut .250
TOOLS
q Plus Nut Tool
2.2.2 Drill all the marks, then attach plus nut to the holes.
Drill all the marks using 3/8" drill bit.
TOOLS
q Cordless Drill
q 3/8" Drill Bit
q 1" Hole Saw
NOTE: If the vehicle has a oor, drill the oor
using 1" hole saw, then drill the vehicle
oor using 3/8" drill bit.
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 17
#90-114 Hex Bolt 1/4" × 1"
#98-118 Lock Washer
#98-106 Flat Washer
#94-130 Plusnut ( Already Installed )
HARDWARE USED
4×
TOOLS
q Cordless Impact
q 7/16" Socket
NOTE: The number of spacers depends on the distance of the oor and end panel.
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-106 Flat Washer
#98-157 Spacers
#94-130 Plusnut ( Already Installed )
HARDWARE USED
8×
TOOLS
q Cordless Impact
q 7/16" Socket
2.2.3 Put back the locker in place aligning the holes to the plus nuts, then install the
“L” brackets and end panels to the plus nuts.
NOTE: After installing the locker make sure that all bolts are tightened.
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 18
PHASE 2 – INSTALLATION
2.3 LOCKER W/ TOP SHELF INSTALLATION W/ MOUNTING TRACK
Mark the 2 holes of the left and
right “L” brackets to the vehicle
horizontal rim.
TOOLS
q Marker
Attach plus nut to the holes.
HARDWARE USED
4×
#94-130 Plus Nut .250
TOOLS
q Plus Nut Tool
Drill all the marks using 3/8" drill bit.
TOOLS
q Cordless Drill
q 3/8" Drill Bit
2.2.1 Install plus nut on the vehicle horizontal rim.
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 19
#90-114 Hex Bolt 1/4" × 1"
#98-118 Lock Washer
#98-106 Flat Washer
#94-130 Plusnut ( Already Installed )
HARDWARE USED
4×
TOOLS
q Cordless Impact
q 7/16" Socket
TOOLS
q Cordless Impact
q 1/2" Socket
FASTENERS USED
2×
#90-208 Hex Bolt 5/16" × 1"
#98-122 Lock Washer
#98-116 Flat Washer
#94-150 Channel Nut
2.2.2 Attach the “L” brackets and oor mounting track brackets to the plus nuts and mounting track.
NOTE: After installing the locker make sure that all bolts are tightened.
For technical support, contact us at 1-800-565-5321 7115 Installation Guide | REV. F1 | Page 20
“You have successfully installed your
7115 Locker w/ Top Shelf
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
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