Ranger design C20-GS Installation guide

Type
Installation guide

Ranger design C20-GS is a straight partition specifically designed for Chevrolet Express and GMC Savana vehicles. It features a perforated window for visibility and a steel construction for durability. The C20-GS is easy to install, with all the necessary hardware included. It can be used to create a separate cargo area or to divide the passenger compartment from the cargo area. The C20-GS is a great way to add functionality and organization to your vehicle.

Ranger design C20-GS is a straight partition specifically designed for Chevrolet Express and GMC Savana vehicles. It features a perforated window for visibility and a steel construction for durability. The C20-GS is easy to install, with all the necessary hardware included. It can be used to create a separate cargo area or to divide the passenger compartment from the cargo area. The C20-GS is a great way to add functionality and organization to your vehicle.

INSTALLATION GUIDE
C20-GS STRAIGHT PARTITION
Chevrolet Express / GMC Savana ( Perforated Window, No Access, Steel )
Scan the QR code for digital
Install-Guide.
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 2
QUICK START GUIDE
REQUIRED ITEMS
2 PERSONS
q 1.1 Setup...................................................................................................................................................
q 1.2 Partition preperation............................................................................................................................
q 1.3 Partition assembly...............................................................................................................................
3
5
6
Phase 1 - Assembly
q 2.1 Tips on how to attach a plusnut..........................................................................................................
q 2.2 Vehicle preparation..............................................................................................................................
q 2.3 Straight partition installation................................................................................................................
9
10
13
Phase 2 - Installation
q Cordless Impact
q Cordless Drill
q Cutter
q Mallet
q Marker
q Plusnut Tool
q R2 Square Driver Bit
q Rivet Gun
q 3/8" Drill Bit
q 3/8" Driver Bit
q 7/16" Socket
q 1/2" Socket
q 9/16" Wrench
q 1" Hole Saw
Before the installation, carefully read the supplied installation guide to avoid possible injuries and damages
resulting from incorrect installation. Always keep the installation guide in an accessible location at all times
for reference during installation.
Installers must always wear appropriate safety gear during installation. This may include but is not limited to
gloves, steel toed shoes, and safety glasses.
Drilling is required to complete this install. Before drilling, ensure that you will not hit any critical parts of
the vehicle like the gas tank, wiring harness, or hose. Consult OEM vehicle or documentation as necessary.
When drilling, use a drill collar to reduce risk of damage to the vehicle.
This installation guide provides general installation instructions and best practices. However, various vehicles
and product install locations may require additional steps. It is the installers responsibility to ensure the install
is safe and secure. For further questions please contact us at 1-800-565-5321.
WARNING
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-067 Bracket Z Shaped 2
30-400 Ceiling Bracket 2
30-500 x 144 Edge Trim 144 inch long 1
30-877 Driver Panel 1
30-878 Passenger Panel 1
30-883 Door Panel 1
30-884 Passenger Side Wing 1
30-885 Driver Side Wing 1
79-932 Warning Label ( Bilingual ) 1
94-3048 Assembly Fastener Bag 1
96-3034 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
30-400
30-883
30-500
30-878
30-877
30-884
30-885
30-067 30-067
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 4
1.1.3 Identify the 94-3048 and 96-3034 fastener bags.
94-3048 Fastener Bag Hardware Assembly
Hardware Assembly96-3034 Fastener Bag
10×10×
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-112 Flat Washer
#98-157 Spacers ( 3 )
#94-130 Plusnut .250
#92-174 Screw #10 × 3/4"
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
10×10×
Serrated Nut
5/16"-18
ZINC
# 94-116
10×10×
Hex Bolt
5/16"-18 × 1/2"
GR-5 ZINC
# 90-200
10×10×
Closed Rivet
3/16" × 1/8"
# 96-201
22×22× 22×22×
#96-201 Closed Rivet
10×10×
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
Flat Washer
1/4", 3/4" OD
ZINC
# 98-112
12×12×
Plusnut .250
# 94-130
12×12×
Lock Washer
Regular 1/4"
ZINC
# 98-118
12×12×
Hex Bolt
1/4"-20 × 2"
GR-5 ZINC
# 90-130
10×10×
Spacer
0.375" ID, × 1.0" OD × 0.25" L
NYLON
# 98-157
30×30×
Screw Round Head
#10 × 3/4"
ZINC
# 92-174
Hex Bolt
1/4"-20 × 1-1/4"
GR-5 ZINC
# 90-118
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 5
NOTE: The following step only applies for Savana's with sliding door.
1.2.1 Make square cut on passenger side panel (30-878).
Make a 4.5" by
4.5" square cut out
in the designated
location using a
jigsaw.
TOOLS
q Jigsaw
q Metal cutting blade
4.5"
4.5"
TOOLS
q File
Deburr all edges of
cut to remove any
sharp burrs.
1.2.2 Deburr edges of cut to ensure safety
PHASE 1 – ASSEMBLY
1.2 PARTITION PREPERATION
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 6
PHASE 1 – ASSEMBLY
1.3 PARTITION ASSEMBLY
1.3.1 Remove all the PVC from all the parts, then attach the door panel to the side panels.
1.3.2 Attach the ceiling brackets.
TOOLS
q Rivet Gun
HARDWARE USED
22×
#96-202 Closed Rivet
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
30-400
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 7
1.3.3 Attach the wings.
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
1.3.4 Attach the Z shaped bracket to wings
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
30-067
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 8
1.3.5 Attach the edge trims on the side panels.
TOOLS
q Cutter
q Mallet
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 9
PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
q Cordless Impact
q 7/16" Socket
q 9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 10
2.2.1 Floor preparation.
PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
TOOLS
q Plusnut Tool
# 94-130
Plusnut .250
HARDWARE USED
Attach plusnuts in the 6 holes.
Drill the 6 marks.
NOTE: If the van has a rubber or wood oor use a 1" hole saw to
drill the oor and use a 3/8" drill bit or step drill to make a
hole in the van (make sure the holes are aligned with the
holes of the partition.)
TOOLS
q Cordless Drill
q 3/8" Drill Bit or Step Drill
TOOLS
q Marker
Put the partition in place, aligning the set of holes of the wings to the van.
Mark 6 holes on the oor using a marker.
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 11
2.2.2 Side pillars preparation.
Mark the 2 holes on both side pillars.
Drill the 4 marks.
TOOLS
q Cordless Drill
q 3/8" Drill Bit or Step Drill
TOOLS
q Plusnut Tool
HARDWARE USED
# 94-130
Plusnut .250
Attach plusnuts in the 4 holes.
TOOLS
q Marker
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 12
2.2.3 Side pillars preparation.
Mark the 1 holes on both side pillars.
Drill the 2 marks.
TOOLS
q Cordless Drill
q 3/8" Drill Bit or Step Drill
TOOLS
q Plusnut Tool
HARDWARE USED
# 94-130
Plusnut .250
Attach plusnuts in the 4 holes.
TOOLS
q Marker
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 13
HARDWARE USED
TOOLS
q Cordless Impact
q 7/16" Socket
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-112 Flat Washer
#98-157 Spacers ( 3 )
2.3.1 Attach the partition to the oor.
PHASE 2 – INSTALLATION
2.3 STRAIGHT PARTITION INSTALLATION
NOTE: Use spacers to level the oor.
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 14
2.3.2 Attach the wings to the van.
HARDWARE USED
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-112 Flat Washer
#98-157 Spacers ( 3 )
TOOLS
q Cordless Impact
q 7/16" Socket
TIP: Tape the spacers together
with electrical tape
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 15
2.3.3 Attach the wings to the van.
HARDWARE USED
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
TOOLS
q Cordless Impact
q 7/16" Socket
TIP: Tape the spacers together
with electrical tape
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 16
2.3.4 Attach the ceiling brackets to the van.
TOOLS
q Cordless Driver
q R2 Square Driver Bit
HARDWARE USED
#92-174 Screw #10 × 3/4"
NOTE: Uninstall the headliner before installing the brackets.
For technical support, contact us at 1-800-565-5321 C20-GS Installation Guide | REV. B1 | Page 17
“Congratulations, you have successfully installed your
Straight Partition!
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
2.3.4 Apply the warning label on the passenger side panel.
NOTE: English warning label is already
attached on the passenger
side panel.
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Ranger design C20-GS Installation guide

Type
Installation guide

Ranger design C20-GS is a straight partition specifically designed for Chevrolet Express and GMC Savana vehicles. It features a perforated window for visibility and a steel construction for durability. The C20-GS is easy to install, with all the necessary hardware included. It can be used to create a separate cargo area or to divide the passenger compartment from the cargo area. The C20-GS is a great way to add functionality and organization to your vehicle.

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