5
Packing a Cartridge Using the INTEGRAL 100Q System,
VISION or BioCAD Workstation, BioCAD/SPRINT System,
BioCAD RPM Workstation, or FPLC System
NOTE: Monitor the highest sustained pressure that occurs during
packing. Do not exceed this pressure when you run the packed
cartridge.
To pack a cartridge, do the following:
1. Use a total volume of at least 25 ml packing solvent to pack the
cartridge.
2. Set the flow rate for packing the cartridge at 9 ml/min.
3. Turn on the flow and monitor the volume of packing solvent in the
waste beaker below the cartridge. If the pressure is below the
system limit increase the flow rate until a pressure of 2,000 psi is
attained, or the maximum system flow rate is reached, whichever
comes first.
4. Once at least 25 ml of packing solvent has passed through the
cartridge and a constant pressure has been reached, stop the flow.
5. Let the cartridge sit for 3 minutes to allow the pressure to dissipate
evenly across the packed bed.
NOTE: The packing flow rate has been determined to allow you to
pack your cartridge within the pressure limit of your system.
However, variations in frit permeability or system backpressure
may require you to adjust the flow rate slightly.
6. If your system is well below the pressure limit during packing,
increase the flow rate in 0.5 ml/min increments until you approach
the pressure limit. Pack cartridges at the highest flow rate possible
without exceeding the system pressure limit.
7. If you reach the pressure limit before you finish packing the
cartridge, stop the flow, restart the flow at 0.5 ml/min lower than the
original setting, and continue packing. Repeat if necessary until
you are able to pack the cartridge within the pressure limit.
NOTE: Occasionally a defective frit generates excessive
backpressure. If so, replace both frits and start again.
8. Record the highest sustained pressure that occurred during
packing.
Do not exceed this pressure when you run the packed cartridge.
Packing a Cartridge Using Other Systems
NOTE: Monitor the highest sustained pressure that occurs as you pack
the cartridge. Do not exceed this pressure when you run the packed
cartridge.
If you are using systems other than the INTEGRAL Micro Analytical
Workstation, VISION or BioCAD Workstation, BioCAD/SPRINT
System, BioCAD RPM System, or FPLC system, you need to
experiment to find the correct flow rate. Start by setting the flow at
either 9 ml/min or the maximum allowable on the system, whichever is
lower.
When using other systems to pack the cartridge, note the following:
1. Use a total volume of at least 25 ml packing solvent to pack the
cartridge.
2. Turn on the flow and monitor the volume of packing solvent coming
through the cartridge by observing the level in the waste beaker
below the cartridge.
3. If you reach the pressure limit before the required volume of
packing solvent passes through the cartridge, stop the flow, restart
the flow rate at 0.5 ml/min lower than the original setting, and
continue packing.
4. If the pressure limit is again exceeded, lower the flow rate another
0.5 ml/min.
5. Continue lowering the flow rate in 0.5 ml/min increments until at
least 25 ml of packing solvent passes through the cartridge and
you reach a constant pressure; then, stop the flow.
NOTE: Occasionally a defective frit generates excessive
backpressure. If so, replace the frits and start again.
6. Let the cartridge sit for 3 minutes to allow the pressure to dissipate
evenly across the packed bed.
7. Record the final flow rate. Use this flow rate the next time you pack
a cartridge with your system.
8. Record the highest sustained pressure that occurred during
packing.
Do not exceed this pressure when you run the packed cartridge.
4.4 Removing and Capping the Packed Cartridge
To remove the cartridge, do the following:
1. Remove the backpressure regulator from the cartridge.
2. Loosen the end fitting on the cap of the packing device to release
the pressure in the cartridge.
3. Unscrew the cartridge from the packing device. Grasp the bottom
end fitting of the cartridge. (Turn slowly at first to make sure the
end fitting does not unscrew from the cartridge body.) Turn the
cartridge to the left to unscrew it.
A small bubble of excess packing material may cover the top end
of the cartridge tube. If the material is wet, lightly touch the bubble
with a lab tissue or paper towel to draw off the moisture.
4. Draw the flat side of the spatula across the top of the cartridge to
remove the excess material and to level off the top of the packed
bed.
5. With a damp tissue, carefully wipe any remaining packing material
from around the rim at the top of the cartridge tube. Do not touch
the top of the packed bed itself.
6. Holding the unused end fitting upright to ensure that the frit remains
seated, turn the packed cartridge upside down and screw it into the
end fitting. Keep track of the cartridge inlet end.
7. Tighten the end fitting with both hands.
8. Insert the end plugs into the cartridge end fittings.
9. Set the cartridge aside while you clean up from the packing
procedure.