Magnetek Radio Control Programmer (RCP) User manual

RCP

User’s Guide

Part Number: 178-01702-0010 R9

July 2017

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RCP User’s Guide

July 2017

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Table of Contents

1

 Service Contact Information .............................................................................................................. 5

2 Preface and Safety .............................................................................................................................. 6

2.1 Product Safety Information ............................................................................................................ 6

2.2 Product Warranty Information ....................................................................................................... 6

2.3 WARNING, CAUTION, and NOTE Statements ............................................................................ 7

3 Introduction ......................................................................................................................................... 8

3.1 Overview ....................................................................................................................................... 8

3.2 Supported Products ...................................................................................................................... 8

3.2.1 Supported Transmitters ......................................................................................................... 8

3.2.2 Supported Receivers ............................................................................................................. 8

3.3 PC Requirements .......................................................................................................................... 9

4 Installation ......................................................................................................................................... 10

4.1 Run the RCP Software ................................................................................................................ 10

4.2 Software Updates ........................................................................................................................ 10

4.3 Software Removal ....................................................................................................................... 11

5 Getting Started .................................................................................................................................. 12

5.1 Start Page ................................................................................................................................... 12

5.1.1 Creating a New Project ....................................................................................................... 1 2 

5.1.2 Opening an Existing Project ................................................................................................ 14

5.1.3 Recent Project Files ............................................................................................................ 15

5.2 Toolbar Menu Items .................................................................................................................... 15

5.2.1 Saving a Project .................................................................................................................. 15

5.2.2 FDP ..................................................................................................................................... 15

5.2.3 RCP Options ....................................................................................................................... 17

5.2.4 Open Log File Directory ...................................................................................................... 1 8 

5.2.5 Removing Control Characters from the Project File ........................................................... 19

5.2.6 RCP Compatible Firmware ................................................................................................. 19

5.2.7 Reading the RCP Software Version .................................................................................... 19

5.3 Device Programming ................................................................................................................... 20

5.3.1 Sending Device Configuration ............................................................................................. 20

5.3.2 Receiving Device Configuration .......................................................................................... 21

5.3.3 Resetting the Device to Factory Default Settings ............................................................... 21

6 Channel and Frequencies ................................................................................................................ 23

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7 Devices - Transmitters ...................................................................................................................... 24

7.1 Unit Information ........................................................................................................................... 24

7.2 Input Configuration ...................................................................................................................... 27

7.2.1 Digitals ................................................................................................................................. 28

7.2.2 Motions ................................................................................................................................ 29

7.2.3 Analogs ............................................................................................................................... 30

7.3 Feedback Configuration .............................................................................................................. 31

7.3.1 Formatting Feedback String ................................................................................................ 32

7.3.2 Examples ............................................................................................................................. 33

8 Devices - Receivers .......................................................................................................................... 35

8.1 Unit Info Tab ................................................................................................................................ 35

8.1.1 Device Block Diagram and Pin Properties Grid .................................................................. 40

8.1.2 CAN Configuration .............................................................................................................. 41

8.1.3 Analog Input Configuration .................................................................................................. 43

8.2 Programming Tab........................................................................................................................ 43

8.2.1 Programming Tab Layout .................................................................................................... 44

8.2.2 Multi-Select .......................................................................................................................... 45

8.2.3 Right-Click Options ............................................................................................................. 46

8.2.4 Programming Tab Button Functions ................................................................................... 48

8.2.5 Channel Selection Tab Groups ........................................................................................... 48

8.2.6 Receiver User Interface ...................................................................................................... 4 8 

9 Device Mapping ................................................................................................................................. 53

9.1 How to Create Mapping .............................................................................................................. 53

9.1.1 Channel Image Field Description ........................................................................................ 53

9.1.2 Connection Limits ................................................................................................................ 54

9.1.3 Channel Limits ..................................................................................................................... 54

9.1.4 Channel Connection Description ......................................................................................... 55

9.2 Transmitter Component to RF Message Mapping ...................................................................... 59

9.2.1 Transmitter I/O Connections ............................................................................................... 59

9.2.2 Transmitter Button Layout – Flex VUE ............................................................................... 65

9.2.3 Transmitter Button Layout – telePendant/telePilot .............................................................. 66

9.2.4 Transmitter Radio Message Mapping ................................................................................. 69

9.3 Examples ..................................................................................................................................... 72

9.3.1 Digital Input to Digital Output .............................................................................................. 7 2 

9.3.2 Mapping an Incoming RF Message .................................................................................... 82

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9.3.3 Using the Matrix Channel to Configure Relays ................................................................... 88

9.3.4 Multi-Input Mode using the Matrix Channel ........................................................................ 96

9.3.5 inteleSmart2 Pre-defined Crane Configuration ................................................................... 98

9.3.6 CAN-2 Mapping ................................................................................................................. 102

9.3.7 Additional Mapping Examples ........................................................................................... 102

9.3.8 RF Masking ....................................................................................................................... 104

9.3.9 Analog to Digital Dead-band Adjustment .......................................................................... 104

9.3.10 Timer Channel ................................................................................................................... 105

9.3.11 RF Output Channel (Feedback Channel) ......................................................................... 108

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1 Service Contact Information

U.S. Service Information

For questions regarding service or technical information contact:

1.866.MAG.SERV

(1.866.624.7378)

International Service:

+1.262.783.3500

Magnetek, Inc.

N49 W13650 Campbell Drive

Menomonee Falls, WI 53051

Telephone: +1.800.288.8178

Website: www.magnetekmobilehydraulic.com

e-mail: mhcustomerservice@magnetek.com

Fax Numbers:

Main: +1.800.298.3503

Sales: +1.262.783.3510

Service: +1.262.783.3508

Canada Service Information:

161 Orenda Road

Unit 1

Brampton, ON

L6W 1W3 Canada

Phone: +1.800.792.7253

Fax: +1.905.828.5707

+1.416.424.7617 (24/7 Service pager)

EU Market Contact:

Brian Preston

Magnetek (UK) Ltd.

Unit 3 Bedford Business Centre

Mile Road

Bedford, MK42 9TW UK

Phone: +44.1234.349191

Fax: +44.1234.268955

but not limited to, this manual and software embodied within the product. This manual is intended for the

sole use of the person(s) to whom it was provided, and any unauthorized distribution of the manual or

dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by

any means whatsoever without the expressed written permission of MAGNETEK.

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2 Preface and Safety

2.1 Product Safety Information

Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products and

adjustable frequency drives, industrial braking systems, and power delivery products for material handling

applications. This manual has been prepared by Magnetek to provide information and recommendations

for the installation, use, operation and service of Magnetek’s material handling products and systems

(Magnetek Products). Anyone who uses, operates, maintains, services, installs or owns Magnetek

Products should know, understand and follow the instructions and safety recommendations in this manual

for Magnetek Products.

The recommendations in this manual do not take precedence over any of the following requirements

relating to cranes, hoists, lifting devices or other equipment which use or include Magnetek

Products:

 Instructions, manuals, and safety warnings of the manufacturers of the equipment where the

Magnetek Products are used,

 Plant safety rules and procedures of the employers and the owners of the facilities where the

Magnetek Products are being used,

 Regulations issued by the Occupational Health and Safety Administration (OSHA),

 Applicable local, state, provincial, or federal codes, ordinances, standards and requirements, or

 Safety standards and practices for the industries in which Magnetek Products are used.

This manual does not include or address the specific instructions and safety warnings of these

manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users

and operators of the Magnetek Products to know, understand and follow all of these requirements. It is

the responsibility of the employer to make its employees aware of all of the above listed requirements and

to make certain that all operators are properly trained.

No one should use Magnetek Products prior to becoming familiar with and being trained in these

requirements and the instructions and safety recommendations for this manual.

2.2 Product Warranty Information

Magnetek, hereafter referred to as Company, assumes no responsibility for improper programming or

operation of a device (such as a drive or radio) by untrained personnel. A device should only be

programmed or operated by a trained technician who has read and understands the contents of the

relevant manual(s). Improper programming or operation of a device can lead to unexpected, undesirable,

or unsafe operation or performance of the device. This may result in damage to equipment or personal

injury. Company shall not be liable for economic loss, property damage, or other consequential damages

or physical injury sustained by the purchaser or by any third party as a result of such programming or

operation. Company neither assumes nor authorizes any other person to assume for Company any other

liability in connection with the sale or use of this product.

For information on Magnetek’s product warranties by product type, please visit www.magnetek.com.

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2.3 WARNING, CAUTION, and NOTE Statements

Read and understand this manual before installing, operating, or servicing this product. Install the product

according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these messages

could cause fatal injury or damage products and related equipment and systems.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or

moderate injury. It may also be used to alert against unsafe practices.

NOTE: A NOTE statement is used to declare installation, operation, programming, or maintenance

information that is important, but not hazard-related.

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3 Introduction

3.1 Overview

NOTE: Please refer to the specific product manuals for telePilot, telePendant and inteleSmart usage.

The Radio Control Programmer (RCP) is a user-friendly, Windows

®

based, interactive radio control

programmer software. It is designed for communication from your PC to Magnetek radio control products.

The USB RCP Kit (Magnetek Part Number 178-01702-0200) contains the following components:

1. USB Drive Containing RCP Software

2. USB Cable

3. Activation Code

3.2 Supported Products

3.2.1 Supported Transmitters

 telePilot

 telePendant

 MBT

 PGT

 Mini-PGT

 Mini-MBT

 XLTX

 MLTX2

 Flex VUE™

 CHTX

3.2.2 Supported Receivers

 inteleSmart

 inteleSmart2

 MHR

 MHC

 CAN-2

 WIC-2402

 Flex M

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3.3 PC Requirements

 Windows 7 Home Premium, Professional, Enterprise, Ultimate

o PC with 800MHz 32-bit (x86) or 64-bit (x64) processor or better with at least 512MB of

RAM and 20 GB hard drive.

 Windows 8 or 8.1 Home Premium, Professional, or Enterprise

o PC with 1GHz 32-bit (x86) or 64-bit (x64) processor or better with at least 2GB of RAM

and 20 GB hard drive.

 Windows 10

o PC with 1GHz 32-bit (x86) or 64-bit (x64) processor or better with at least 2GB of RAM

and 20 GB hard drive.

 USB Port, Mouse (or other pointing device), and Keyboard.

 Internet Connection (for product activation only).

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4 Installation

Insert the USB flash drive containing RCP into a USB port on your PC. Navigate to the flash drive and

locate the RCP_Installer.exe file. Double-clicking this file will start the installation process. When the

installation is complete, RCP will be installed on your PC.

4.1 Run the RCP Software

After installation of the RCP software, double-click the RCP icon found on the desktop to launch

the program. This will prompt you to enter an activation key. If an activation key is not entered at this time,

the software can only be used 10 times before locking the user out. Contact customer service or your

sales representative for an activation key. The product key can be entered anytime during the trial period

by launching RCP and entering the key in the corresponding fields in the “Activate Radio Control

Programmer” dialog box.

4.2 Software Updates

Additional features and bug fixes may be available from time to time. These may be downloaded from the

Magnetek website, or by clicking on the “Check for Updates” menu item in the Help menu. This checks

the server for newer versions of the software. If a new version of the software is available the system will

close RCP, download the new version, and install it. RCP will restart automatically.

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4.3 Software Removal

To remove the RCP software, open the control panel’s “Programs & Features” dialog box (Windows 7 and

8), double-click the Radio Control Programmer entry, and choose “Remove All” from the dialog box. In

Windows 10, select “Settings” from the Start menu, and then “System” > “Apps & features”. Select the

Radio Control Programmer entry, and then select “Uninstall.” Follow the directions on the screen

afterwards.

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5 Getting Started

5.1 Start Page

After the software has been activated, upon starting the user will see the Start Page. This is where new

projects are created or existing projects are opened. This page also contains information on how to

contact Magnetek.

5.1.1 Creating a New Project

To create a new project, click on the “New Project…” button on the Start Page.

After clicking this, a new dialog will pop up, prompting the user to choose the type of device they would

like to add to the project. This lists all of the devices supported by RCP. Select the device type to add to

the project.

ClicktostartaNewProject

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After selecting the device type, the user then has the ability to give the device a name. The device name

is solely used within RCP to help denote different devices within a project. Certain devices support the

ability to receive the device data upon being added to the project. If a device does not support this, then

the option will be greyed out.

A project can be created either with the device connected or without a device connected. If a project is

created with a device connected, RCP will read all of the configuration information from the device when

the project is created so long as the “Receive Device Data” box is checked. Having this box checked and

the device connected is recommended as it gives the user a starting point with configuration. If the user

chooses not to receive the device data or there is no device connected, then the current device

configuration is unknown by the program. The user MUST be aware of this as certain device configuration

parameters could be overwritten by the program defaults when the programming is “sent” to the device.

This could mean that parameters such as the access code and RF channel are changed and a

transmitter and receiver originally intended to communicate with each other will no longer communicate.

CAUTION

ALWAYS BE AWARE OF THE CONFIGURATION OF A DEVICE. NOT HAVING THE LATEST CONFIGURATION

HAS THE POTENTIAL TO PREVENT DEVICES INTENDED TO COMMUNICATE TOGETHER FROM BEING ABLE

TO COMMUNICATE.

Selectdevicetype.

Thedevicename(editablebyuser).

Ifchecked,RCPwillreadthe

configurationfromthedevice

(checkedbydefault).

Clicktoadddevicetoproject.

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When the “Add” button is clicked you will see a pop-up that prompts the user for what data is to be read

from the device.

If you hover over the check box or text a tooltip will appear detailing the data that will be transferred from

the device to the RCP project. Clicking “Cancel” will close the pop-up, will not transfer any data, and the

project will open with default values. The following explains what is transferred when each of these boxes

are checked.

Unit Info – The information located on the Unit Info tab in the unit info panel located on the left hand side

of the tab page. The project ID is the only parameter not sent from this group when the “Unit Info” box is

checked. The project ID will be sent/read when the application or programming data is transferred.

CAN Configuration – The source address, protocol, baud rate, identifier and terminating resistor.

Application Data – For transmitters, this includes input configuration, feedback and the project ID. For

receivers, the transfer includes the project ID and programming data.

When the “Continue” button is clicked you will see a pop-up that shows the progress of reading the device

data. When the reading is complete click “Close” to continue.

5.1.2 Opening an Existing Project

Select “Open Project…” if you want to retrieve an existing program file. A list of recent projects also

appears under the Recent Project Files. Clicking on one of these will open that project. It is recommended

that you create a folder in which to save all programming files. When opening an existing project the user

interface will automatically navigate to the last page that was visible when the project was saved.

CAUTION

TO PROGRAM OR READ DATA FROM THE DEVICE, THE DEVICE MUST BE TURNED ON AND CONNECTED VIA

USB.

An existing project can be opened and modified without a device being connected. Doing this permits a

program to be modified offline and a device programmed at a later time.

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5.1.3 Recent Project Files

Recently opened or saved project files are listed under the “Recent Project Files” heading. This gives the

user a quick way to access project files. Clicking on the project name will automatically open the project

and all of the devices within the project.

If the project file has been deleted or moved from the location where RCP saved it, then RCP will show

an error if that project is clicked on. The error window will indicate that the project is unable to be opened

and ask if the user would like to remove the reference from the “Recent List.” Clicking “yes” will only

remove the reference from the list; it will not delete the file.

5.2 Toolbar Menu Items

5.2.1 Saving a Project

To save a project, click the “File” menu at the top of the RCP screen to open the drop-down menu. The

user is then able to select “Save Project” or “Save Project As…” If this is a new project, clicking on “Save

Project” will open a dialog box prompting for the file location and name. If this is an existing project, then

clicking “Save Project” will save the project under the existing file name. Clicking “Save Project As…” will

permit the user to save the project under a different file name.

Saving the project can also be done using the icon in the toolbar across the top.

5.2.2 FDP

The Firmware Download Programmer (FDP) is a utility that allows firmware to be loaded on to a device

via USB. The FDP tab page is accessible through the Tools menu item and selecting the menu item or

using the shortcut keys displays the page or hides the page if already present as a tab.

WARNING

THERE CAN BE ONLY ONE DEVICE CONNECTED VIA USB WHEN USING FDP.

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Figure 1: Screen Capture of the FDP Tab Page

NOTE: If you navigate away from the FDP tab page and the device has been restarted but is not showing

in the device list, try clicking the “Discover Devices” button located in the upper left hand corner of the

tab page.

NOTE: When programming the device is complete, the device firmware is verified through FDP. This

increases the amount of time it takes to complete the programming step.

WARNING

THE USER IS RESPONSIBLE FOR LOADING THE CORRECT FIRMWARE ON THE DEVICE. DEVICE BEHAVIOR

IS UNKNOWN IF THE WRONG FIRMWARE IS LOADED ON THE DEVICE. LOADING FIRMWARE FOR ANOTHER

TYPE OF DEVICE CAN CAUSE THE DEVICE TO BE INOPERABLE.



5.2.2.1 Steps to Load Firmware

 The configuration settings of the unit should be read from the device and saved prior to changing

the firmware.

o Refer to Section 5.3.2 for information on how to read from the device.

o Refer to Section 5.2.1 for information on how to save the project.

 Click the “Reset Device” button to put the device in to bootloader mode.

o Putting the device in bootloader mode allows firmware to be loaded on the device.

o Once the device is reset the other buttons will be enabled.

o The text area will be updated with the status of the reset.

Section1:WarningandError

messa

g

esaredis

p

la

y

edhere.

Section2:Loggingarea.Shows

informationrelatedtoprogramming

thedevice.

Section3:Showsthenumberof

devicesattached.

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 Click “Open Hex File” (which will open an Open File Dialog window).

o Navigate to the appropriate folder and select the firmware file to load on the device.

o The text area will show that the file has been loaded.

 Click “Program Device.”

o The text area will display the status of the firmware load and display a message stating

that the firmware has been completed.

o The device firmware is verified during the programming step.

 Once the firmware has been programmed, the device can be reset by clicking on “Reset Device”

to run the newly loaded firmware.

WARNING

IF POWER IS LOST TO THE DEVICE DURING PROGRAMMING OR IF PROGRAMMING IS INTERRUPTED,

POWER CYCLE THE DEVICE BEFORE ATTEMPTING PROGRAMMING AGAIN.



WARNING

ADDING OR REMOVING A USB DEVICE DURING PROGRAMMING WILL CAUSE THE PROGRAMMING TO FAIL.

5.2.3 RCP Options

Figure 2: Select Tools->Options to Launch the RCP Options Dialog

RCP logging configuration from the Options dialog.

Verbose: Log more data than usually logged.

Maximum file size (MB): The size the log file is allowed to get to before it is saved and a new file is

started.

Number of files: The total number of log files saved. This includes the active log file. The oldest file(s)

will be deleted.

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Select “OK” to apply the log file configuration changes or “Cancel” to exit and undo changes. The log file

configuration values are saved to the RCP application settings file upon exiting RCP. The settings are

read into RCP when RCP is started so that the configuration values are what they were the last time RCP

ran.

5.2.4 Open Log File Directory

Should technical support need to be contacted for a problem with RCP, the user may be asked to send a

log file to assist in determining what the problem might be. The log file contains debug information that

will assist the factory in determining what the problem is.

1. Select “Help -> Open Log File Directory.”

2. This allows the user to easily find the log file when sending it to customer service if there is an

issue. This opens a Windows Explorer window so the user can drag the log file into their email

client when sending it to customer service.

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5.2.5 Removing Control Characters from the Project File

The versions of RCP greater than 2.x will prevent control characters from being written to the project file.

A control character is a non-printable character that is not represented with a written symbol. This feature

can be used if for some reason the RCD project file contains control characters. If the project file contains

control characters, RCP will display an error when trying to open the project file. If this occurs, run this on

the project file to remove the characters, and then reopen the project file; it will then load without error.

1. Select “Help -> Select RCD file to remove control characters.”

2. The user will be notified when removal is complete.

5.2.6 RCP Compatible Firmware

This opens a Windows Explorer window pointing to the latest RCP compatible firmware at the time of the

RCP release. This is the firmware that is loaded on the device to permit the programming of the device

via the RCP mapping functionality.

5.2.7 Reading the RCP Software Version

1. Select “Help -> About.”

2. The RCP software version number will be displayed.

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5.3 Device Programming

5.3.1 Sending Device Configuration

WARNING

AFTER EVERY PROGRAMMING OF THE RECEIVER, TEST THE UNIT BY UTILIZING THE APPROPRIATE

TRANSMITTER. IF THE RECEIVER DOES NOT RESPOND, DO NOT ACTIVATE A FUNCTION BUTTON!

THE RECEIVER MAY HAVE INCORRECT PROGRAMING. RE-CHECK THE PROGRAMMING IN THE RECEIVER

AND RETEST. AFTER ACTIVATION OF THE RECEIVER, FUNCTIONALLY TEST ALL COMMANDS ON THE

TRANSMITTER BY INITIALLY JOGGING THE BUTTONS, WITH A FULL MOVEMENT, BEFORE RETURNING TO

SERVICE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND

DAMAGE TO EQUIPMENT.

NOTE: The device configuration can also be read to and written from transmitters using the IR adapter

when the USB interface is not permitted to be used. Currently the IR adapter does not support reading

and writing to the receivers, except for the inteleSmart receivers.

To send a program file to a device:

1. Plug in the USB programming cable or position.

NOTE: Reference the specific device manual for details on connecting the USB cable.

2. Click the “Send” button on the RCP screen. A dialog box will pop up confirming that you want to

proceed. Check the box marked “I accept,” select the data you wish to send to the device, and

then click the button “Continue Send to Radio.” On-screen prompts will confirm that the receiver

has been programmed or notify you if there are any issues.

If you hover over the check box or text a tooltip will appear detailing the data that will be transferred from

the device to the RCP project. Clicking “Cancel” will close the pop-up, will not transfer any data, and the

project will open to its default values.

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