Toro TX 525 Wide Track Compact Tool Carrier User manual

Type
User manual
FormNo.3420-641RevA
TX525CompactToolCarrier
ModelNo.22323—SerialNo.401800000andUp
ModelNo.22323G—SerialNo.401800000andUp
ModelNo.22324—SerialNo.401800000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3420-641*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g243442
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................9
Controls.............................................................9
Specications..................................................13
Attachments/Accessories.................................13
BeforeOperation.................................................13
BeforeOperationSafety...................................13
AddingFuel......................................................14
PerformingDailyMaintenance..........................14
DuringOperation.................................................15
DuringOperationSafety...................................15
StartingtheEngine...........................................16
DrivingtheMachine..........................................16
ShuttingOfftheEngine.....................................16
UsingAttachments...........................................17
AfterOperation....................................................18
AfterOperationSafety......................................18
MovingaNon-FunctioningMachine..................18
TransportingtheMachine.................................19
LiftingtheMachine...........................................20
Maintenance...........................................................21
RecommendedMaintenanceSchedule(s)...........21
Pre-MaintenanceProcedures..............................22
MaintenanceSafety..........................................22
UsingtheCylinderLock....................................22
AccessingInternalComponents.......................23
Lubrication..........................................................25
GreasingtheMachine.......................................25
EngineMaintenance...........................................25
EngineSafety...................................................25
ServicingtheAirCleaner..................................25
ServicingtheEngineOil....................................26
FuelSystemMaintenance...................................28
CheckingtheFuelLinesand
Connections..................................................28
DrainingtheFuelFilter/WaterSeparator...........28
ReplacingtheFuelFilterCanisterand
In-LineFilter..................................................29
BleedingtheFuelSystem.................................29
DrainingtheFuelTank(s)..................................30
ElectricalSystemMaintenance...........................30
ElectricalSystemSafety...................................30
ServicingtheBattery.........................................31
ServicingtheFuses..........................................33
DriveSystemMaintenance..................................34
ServicingtheTracks.........................................34
CoolingSystemMaintenance..............................37
CoolingSystemSafety.....................................37
ServicingtheCoolingSystem...........................37
BrakeMaintenance.............................................39
TestingtheParkingBrake.................................39
BeltMaintenance................................................39
CheckingtheConditionoftheHydraulic
PumpBelt.....................................................39
ControlsSystemMaintenance.............................40
AdjustingtheControls.......................................40
HydraulicSystemMaintenance...........................42
HydraulicSystemSafety...................................42
HydraulicFluidSpecications...........................42
CheckingtheHydraulic-FluidLevel...................42
ReplacingtheHydraulicFilter...........................43
ChangingtheHydraulicFluid............................44
Cleaning..............................................................45
RemovingDebris..............................................45
CleaningtheChassis........................................45
Storage...................................................................45
StorageSafety..................................................45
Storage.............................................................45
Troubleshooting......................................................46
Schematics.............................................................50
3
Safety
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.Usingthisproductforpurposesother
thanitsintendedusecouldprovedangeroustoyou
andbystanders.
Donotcarryaloadwiththearmsraised;always
carryloadsclosetotheground.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphillandtheload
closetotheground.Weightdistributionchanges
withattachments.Anemptybucketmakesthe
rearofthemachinetheheavyend,andafull
bucketmakesthefrontofthemachinetheheavy
end.Mostotherattachmentsmakethefrontofthe
machinetheheavyend.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandpetsasafedistanceaway
fromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-6680
93-6680
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-6686
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal93-9084
93-9084
1.Liftpoint/Tie-downpoint
decal100-4650
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
awayfromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
awayfromthemachine.
decal100-8821
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distanceawayfromthefrontofthetractionunitwhenthe
loaderarmsareraised.
5
decal100-8822
100-8822
1.Warning—donotcarrypassengers.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal115-4020
115-4020
1.Turnright3.Reverse
2.Forward
4.Turnleft
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
decal115-4857
115-4857
1.Lowertheloaderarms.
4.Curlthebucket.
2.Dumpthebucket.5.Floatthebucketonthe
ground.
3.Raisetheloaderarms.
decal115-4858
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
decal115-4859
115-4859
1.Disengaged3.Engaged
2.Parkingbrake
6
decal115-4861
115-4861
1.Auxiliaryhydraulics3.Forward
2.Lockedreverse(detent)4.Neutral(off)
decal115-4862
115-4862
1.Loader-valve
lock—unlocked
2.Loader-valvelock—locked
decal115-4865
115-4865
1.Enginecoolant
2.ReadtheOperator's
Manual.
decal115-4882
115-4882
1.Warning—stayasafedistanceawayfromthehotsurfaces.
decal115-4860
115-4860
1.Warning—readtheOperator'sManual.
2.Warning—settheparkingbrake,shutofftheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.
5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.
6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.
7
decal117-1807
117-1807
decal117-9905
117-9905
1.Operator'sManuallocation
6.Fuelgauge—diesel11.Fast16.Tippinghazard—movethe
tractionunitwiththeheavy
enduphill;carryloadslow;
neverjerkthecontrols;use
asteady,evenmotion.
2.Engine—start7.Engineoilpressure
12.Continuousvariablesetting
17.Tippinghazard—slowthe
tractionunitwhenturning,
donottravelfastwhen
turning,lookbehindand
downwhenreversing.
3.Engine—run8.Battery
13.Slow
4.Engine—stop9.Enginetemperature14.Warning—donotoperate
thismachineunlessyou
aretrained.
5.Hourmeter
10.Glowplug
15.Electricshockhazard,
overheadpowerlines—stay
awayfromoverheadpower
lines.
8
ProductOverview
g004223
g017858
Figure3
1.Roadwheels7.Mountplate
2.Track
8.Reverse-safetyplate
3.Liftcylinder9.Controlpanel
4.Loaderarms
10.Tie-down/liftloop
5.Hood11.Rear-accesscover
6.Auxiliaryhydraulic
couplers
12.Sidepanelscreen
Controls
Becomefamiliarwithallthecontrols(Figure4)before
youstarttheengineandoperatethetractionunit.
ControlPanel
g013016
Figure4
1.Auxiliaryhydraulicslever
7.Loader-arm/attachment-tilt
lever
2.Keyswitch8.Parking-brakelever
3.Hourmeter9.Tractioncontrol
4.Fuelgauge
10.Referencebar
5.Indicatorlightsand
glow-plugswitch
11.Loader-control-reference
bar
6.Throttlelever12.Loader-valvelock
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page16).
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebar
asahandleandaleveragepointforcontrollingthe
tractioncontrolandtheauxiliary-hydraulicslever.To
ensuresmooth,controlledoperation,donottake
bothhandsoffthereferencebarwhileoperatingthe
machine.
9
TractionControl
g008128
Figure5
1.Referencebar
2.Tractioncontrol
Tomoveforward,movethetractioncontrolforward
(Figure6).
g008129
Figure6
Tomoverearward,movethetractioncontrol
rearward(Figure7).
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe
referencebar.
g008130
Figure7
Toturnright,rotatethetractioncontrolclockwise
(Figure8).
g008131
Figure8
Toturnleft,rotatethetractioncontrol
counterclockwise(Figure9).
g008132
Figure9
Tostopthemachine,releasethetractioncontrol
(Figure5).
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat
direction.
10
LoaderArm/Attachment-TiltLever
Totilttheattachmentforward,slowlymovethe
levertotheright(Figure10).
Totilttheattachmentrearward,slowlymovethe
levertotheleft(Figure10).
Tolowertheloaderarms,slowlymovethelever
forward(Figure10).
Toraisetheloaderarms,slowlymovethelever
rearward(Figure10).
Tolowertheloaderarmstoadetent(oat)
position,pushtheleverfullyforward(Figure10).
Note:Thisallowsattachmentssuchastheleveler
andthehydraulicbladetofollowthecontoursof
theground(i.e.,oat)whengrading.
g029293
Figure10
1.Detent(oat)position
4.Tilttheattachment
rearward.
2.Lowertheloaderarms.5.Tilttheattachment
forward.
3.Raisetheloaderarms.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.
Loader-ValveLock
Theloader-valvelocksecurestheloader
arm/attachment-tiltleversothatyoucannotpushit
forward.Thishelpstoensurethatnooneaccidentally
lowerstheloaderarmsduringmaintenance.Secure
theloaderarmswiththelockanytimeyouneedto
shutoffthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsothatitclearstheholein
thecontrolpanelandswingittotheleft,infrontof
theloader-armlever,pushingitdownintothelocked
position(Figure11).
g029981
Figure11
1.Loaderarm/attachment-tilt
lever
2.Loader-valvelock
Loader-Control-ReferenceBar
Theloader-control-referencebarhelpsstabilizeyour
handwhileoperatingtheloaderarm/attachment-tilt
lever(Figure3).
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthemachine.
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforward
direction,rotatetheauxiliary-hydraulicslever
rearwardandpullitdowntothereferencebar
(Figure12,number1).
Tooperateahydraulicattachmentinthereverse
direction,rotatetheauxiliary-hydraulicslever
rearward,thenmoveitleftintotheupperslot
(Figure12,number2).
Note:IfyoureleasetheleverwhileintheFORWARD
position,theleverautomaticallyreturnstothe
NEUTRALposition(Figure12,number3).Ifitisinthe
REVERSEposition,itremainsthereuntilyoupullitout
oftheslot.
g004179
Figure12
1.Forward-owhydraulics
3.Neutral
2.Reverse-owhydraulics
11
Parking-BrakeLever
Toengagetheparkingbrake,pushthelever
forwardandtotheleftandthenpullitrearward
(Figure13).
Note:Thetractionunitmayrollslightlybeforethe
brakesengageinthedrivesprocket.
Toreleasethebrake,pushtheleverforwardand
thenright,intothenotch(Figure13).
g005552
Figure13
FuelGauge
Thisgaugemeasurestheamountoffuelinthefuel
tank(s).
Engine-OilPressureLight
Iftheengine-oilpressuregetstoolow,thislight
illuminatesandanaudiblealarmsounds.Ifthis
happens,shutofftheengineimmediatelyandcheck
theoillevel.Ifitislow,addoilandlookforpossible
leaks.
g004350
Figure14
1.Engine-oilpressurelight4.Battery-chargeindicator
light
2.Engine-coolant
temperaturelight
5.Glow-pluglight
3.Glow-plugswitch
Battery-ChargeIndicatorLight
Ifthebatterychargebecomestoolow,thislight
illuminatesandanaudiblealarmsounds.Ifthis
happens,shutofftheengineandchargeorreplace
thebattery.Checkthetensionofthealternatorbelt;
refertoyourengineownersmanual.
Engine-CoolantTemperatureLight
Iftheenginecoolantgetstoohot,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,shutoff
theengineandallowthetractionunittocool.Check
thecoolantlevelwhentheenginehasfullycooled.
Glow-PlugLight
Thislightilluminateswhiletheglowplugsarecharged
andwarmingtheengine.
Glow-PlugSwitch
Pressandholdthisswitchfor10secondstoactivate
theglowplugsbeforestartingtheengine.
12
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Model22323
Width
86cm(34inches)
Length
180cm(71inches)
Height
117cm(46inches)
Weight
864kg(1,904lb)
Operatingcapacity(withstandard
bucket)
251kg(553lb)
Tippingcapacity(withstandardbucket)717kg(1,580lb)
Wheelbase
79cm(31inches)
Dumpheight(withnarrowbucket)119cm(47inches)
Reach—fullyraised(withnarrowbucket)55cm(22inches)
Heighttohingepin(narrowbucketin
highestposition)
168cm(66inches)
Model22324
Width
104cm(41inches)
Length
180cm(71inches)
Height
109cm(43inches)
Weight
913kg(2,013lb)
Operatingcapacity(withstandard
bucket)
251kg(553lb)
Tippingcapacity(withstandardbucket)717kg(1,580lb)
Wheelbase
79cm(31inches)
Dumpheight(withnarrowbucket)119cm(47inches)
Reach—fullyraised(withnarrowbucket)55cm(22inches)
Heighttohingepin(narrowbucketin
highestposition)
168cm(66inches)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand
feetawayfromtheseareas.
Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled
andthatitisagenuineToroattachment.Readall
theattachmentmanuals.
Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely
performthejob.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.
Inspecttheareawhereyouwillusetheequipment
andremovealldebris.
Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineif
anyoneentersthearea.
FuelSafety
Useextracarewhenhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
13
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
AddingFuel
RecommendedFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatyoucanusewithin180daysto
ensurefuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwintergrade
(No.1-DorNo.1-D/2-Dblend)belowthat
temperature.Usingwinter-gradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristics,whicheasesstartingandreducesfuel
lterplugging.
Usingsummer-gradefuelabove-7°C(20°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmayoccurforatimeafter
convertingtobiodieselblends.
Contactyourdistributorformoreinformationon
biodiesel.
FillingtheFuelTank(s)
1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.
2.Shutofftheengine,removethekey,andallow
theenginetocool.
3.Cleanaroundthefuel-tankcapandremoveit
(Figure15).
g004231
Figure15
1.Fuel-tankcap
4.Fillthetanktoabout2.5cm(1inch)belowthe
topofthetank,notthellerneck,withfuel.
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank
completelyfull.
5.Installthefuel-tankcapsecurely,turningituntil
itclicks.
6.Wipeupanyspilledfuel.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedintheMaintenance
(page21).
Important:Checkthehydraulic-uidlevel
andbleedthefuelsystembeforestartingthe
engineforthersttime;refertoCheckingthe
Hydraulic-FluidLevel(page42)andBleedingthe
FuelSystem(page29).
14
DuringOperation
DuringOperationSafety
GeneralSafety
Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult
inlossofcontrol.
UseonlyToro-approvedattachmentsand
accessories.Attachmentscanchangethestability
andtheoperatingcharacteristicsofthemachine.
Formachineswithaplatform:
Donotstepofftheplatformwiththeloadraised.
Ifyoulosecontrolofthemachine,stepoff
theplatformandawayfromthedirectionthe
machineismoving.
Donottrytostabilizethemachinebyputting
yourfootontheground.
Donotplaceyourfeetundertheplatform.
Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformand
yourhandsareholdingontothehandles.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Lookbehindanddownbeforebackingupto
ensurethatthepathisclear.
Neverjerkthecontrols;useasteadymotion.
Theowner/usercanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothingincludinggloves,eye
protection,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Ensurethatallthedrivesareinneutralandengage
theparkingbrake(ifequipped)beforestartingthe
engine.Starttheengineonlyfromtheoperator's
position.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor
trafc.
Stoptheattachmentwhenyouarenotworking.
Stopthemachine,turnofftheengine,remove
thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.
Neverrunanengineinanenclosedarea.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
Parkthemachineonalevelsurface.
Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
Engagetheparkingbrake(ifequipped).
Shutofftheengineandremovethekey.
Donotoperatethemachinewhenthereistherisk
oflightning.
Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.
Checkforoverheadclearance(i.e.,electrical
wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.
Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.
Raisingtheloaderarmsonaslopeaffectsthe
stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
15
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.T allgrasscanhide
obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelor
trackgoesovertheedgeortheedgecavesin.
Maintainasafedistancebetweenthemachine
andanyhazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
StartingtheEngine
1.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.
2.MovethethrottlelevermidwaybetweenSLOW
andFASTpositions.
3.Insertthekeyintothekeyswitchandturnitto
theRUNposition.
4.Presstheglow-plugswitchandholditfor10
seconds.
5.TurnthekeytotheSTARTposition.Whenthe
enginesstarts,releasethekey.
Important:Donotengagethestarterfor
morethan10secondsatatime.Iftheengine
failstostart,wait30secondsforthestarter
tocooldownbetweenattempts.Failureto
followtheseinstructionscouldburnoutthe
startermotor.
6.MovethethrottlelevertotheFASTposition.
Important:Runningtheengineathigh
speedswhenthehydraulicsystemiscold
(i.e.,whentheairtemperatureisator
belowfreezing)coulddamagethehydraulic
system.Whenstartingtheengineincold
conditions,allowittoruninthemiddle
throttlepositionfor2to5minutesbefore
movingthethrottletotheFASTposition.
Note:Ifoutdoortemperatureisbelowfreezing,
storethetractionunitinagaragetokeepit
warmerandtoaidinstarting.
DrivingtheMachine
Usethetractioncontroltomovethemachine.The
fartheryoumovethetractioncontrolinanydirection,
thefasterthemachinemovesinthatdirection.
Releasethetractioncontroltostopthemachine.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placethe
throttleleverintheFASTpositionforbestperformance.
Youcan,however,usethethrottlepositiontooperate
atslowerspeeds.
ShuttingOfftheEngine
1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.
2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.
3.MovethethrottlelevertotheSLOWposition.
4.Iftheenginehasbeenworkinghardorishot,let
itidleforaminutebeforeturningthekeyswitch
totheOFFposition.
Note:Thishelpstocooltheenginebeforeyou
shutitoff.Inanemergency,youcanshutoff
theengineimmediately.
5.TurnthekeyswitchtotheOFFpositionand
removethekey.
CAUTION
Achildoruntrainedbystandercouldattempt
tooperatethetractionunitandbeinjured.
Removethekeyfromthekeyswitchwhen
leavingthetractionunit,evenifjustforafew
seconds.
16
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.The
warrantyofthemachinemaybevoidedifyouuse
themachinewithunapprovedattachments.
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
machine.
2.Starttheengine.
3.Tilttheattachmentmountplateforward.
4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate(Figure16).
g003710
Figure16
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthe
mountplateatthesametime.
Important:Raisetheattachmentenoughto
clearthegroundandtiltthemountplateall
thewayback.
6.Shutofftheengineandremovethekey.
7.Engagethequick-attachpins,ensuringthatthey
arefullyseatedinthemountplate(Figure17).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.
g003711
Figure17
1.Quick-attachpins
(engagedposition)
3.Engagedposition
2.Disengagedposition
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
17
ConnectingtheHydraulicHoses
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
Weargloveswhenoperatingthehydraulic
couplers.
Allowthemachinetocoolbeforetouching
hydrauliccomponents.
Donottouchhydraulicuidspills.
Iftheattachmentrequireshydraulicsforoperation,
connectthehydraulichosesasfollows:
1.Shutofftheengineandremovethekey.
2.Movetheauxiliary-hydraulicsleverforward,
backward,andbacktotheNEUTRALpositionto
relievepressureatthehydrauliccouplers.
3.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.
4.Ensurethatallforeignmatteriscleanedfrom
thehydraulicconnectors.
5.Pushtheattachmentmaleconnectorintothe
femaleconnectoronthemachine.
Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuilt
upintheattachment.
6.Pushtheattachmentfemaleconnectorontothe
maleconnectoronthemachine.
7.Conrmthattheconnectionissecurebypulling
onthehoses.
RemovinganAttachment
1.Parkthemachineonalevelsurface.
2.Lowertheattachmenttotheground.
3.Shutofftheengineandremovethekey.
4.Disengagethequick-attachpinsbyturningthem
totheoutside.
5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelieve
pressureatthehydrauliccouplers.
6.Iftheattachmentuseshydraulics,slidethe
collarsbackonthehydrauliccouplersand
disconnectthem.
Important:Connecttheattachmenthoses
togethertopreventhydraulicsystem
contaminationduringstorage.
7.Installtheprotectivecoversontothehydraulic
couplersonthemachine.
8.Starttheengine,tiltthemountplateforward,and
backthemachineawayfromtheattachment.
AfterOperation
AfterOperationSafety
GeneralSafety
Cleandebrisfromtheattachments,drives,
mufers,andenginetohelppreventres.Clean
upoilorfuelspills.
Keepallpartsingoodworkingconditionandall
hardwaretightened.
Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,
adjust,orservicethemachine.
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
MovingaNon-Functioning
Machine
Important:Donottoworpullthemachine
withoutrstopeningthetowvalves,oryouwill
damagethehydraulicsystem.
1.Shutofftheengineandremovethekey.
2.Opentherear-accesscover.
3.Usingawrench,turnthetowvalvesonthe
hydraulicpumpstwicecounter-clockwise(Figure
18).
18
g004181
Figure18
1.Lefttowvalve(righttrack)2.Righttowvalve(lefttrack)
4.Towthemachineasrequired.
5.Afterrepairingthemachine,closethetowvalves
beforeoperatingit.
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthe
machine.Useafull-widthramp.Ensurethatthetrailer
ortruckhasallthenecessarybrakes,lighting,and
markingasrequiredbylaw.Pleasecarefullyreadall
thesafetyinstructions.Knowingthisinformationcould
helpyouorbystandersavoidinjury.Refertoyour
localordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidentscausingpersonal
injury.
Donotdrivethemachineonapublicstreet
orroadway.
SelectingaTrailer
WARNING
Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure19).
Useonlyafull-widthramp;donotuse
individualrampsforeachsideofthe
machine.
Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.Thisensuresthat
rampangledoesnotexceed15degreeson
atground.
g229507
Figure19
1.Full-widthrampinstowed
position
3.H=heightofthetraileror
truckbedtotheground
2.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground
4.Trailer
19
LoadingtheMachine
WARNING
Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath.
Useextremecautionwhenoperatinga
machineonaramp.
Loadandunloadthemachinewiththe
heavyenduptheramp.
Avoidsuddenaccelerationordeceleration
whiledrivingthemachineonarampas
thiscouldcausealossofcontrolora
tip-oversituation.
1.Ifusingatrailer,connectittothetowingvehicle
andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Lowertheramp(Figure19).
4.Lowertheloaderarms.
5.Loadthemachineontothetrailerwiththeheavy
enduptheramp,carryingloadslow(Figure20).
Ifthemachinehasafullload-carrying
attachment(e.g.,bucketoradjustableforks)
oranon-load-carryingattachment(e.g.,
stumpgrinder),drivethemachineforward
uptheramp.
Ifthemachinehasanemptyload-carrying
attachmentornoattachment,backthe
machineuptheramp.
g204457
Figure20
1.Machinewithfull
attachmentor
non-load-carrying
attachment—drivethe
machineforwardupthe
ramp.
2.Machinewithemptyor
noattachment—backthe
machineuptheramp.
6.Lowertheloaderarmsallthewaydown.
7.Shutofftheengine,removethekey,andengage
theparkingbrake.
8.Usethemetaltie-downloopsonthemachine
tosecurelyfastenthemachinetothetraileror
truckwithstraps,chains,cable,orropes(Figure
21).Refertolocalregulationsfortie-down
requirements.
g243576
Figure21
1.Tie-downloops
UnloadingtheMachine
1.Lowertheramp(Figure20).
2.Unloadthemachinefromthetrailerwiththe
heavyenduptheramp,carryingloadslow
(Figure22).
Ifthemachinehasafullload-carrying
attachment(e.g.,bucketoradjustableforks)
oranon-load-carryingattachment(e.g.,
stumpgrinder),backitdowntheramp.
Ifthemachinehasanemptyload-carrying
attachmentornoattachment,driveitforward
downtheramp.
g204458
Figure22
1.Machinewithfull
attachmentor
non-load-carrying
attachment—backthe
machinedowntheramp.
2.Machinewithemptyor
noattachment—drivethe
machineforwarddownthe
ramp.
LiftingtheMachine
Youcanliftthemachineusingthetie-down/liftloops
asliftpoints;refertoFigure21.
20
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54

Toro TX 525 Wide Track Compact Tool Carrier User manual

Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI