Binks Catalyst Tank User manual

Brand: Binks

Model: Catalyst Tank

Type: User manual

Binks Catalyst Tank is a metering device compatible with Methyl Ethyl Ketone Peroxide (MEKP). It can be easily integrated into external mix systems requiring air atomization for the mixing of resin and catalyst. With a maximum working pressure of 60 PSI (4.14 bar) and a capacity of 1 gallon (3.78 L), the Binks Catalyst Tank is a versatile tool for various applications. Its wetted parts are made from durable materials such as aluminum, stainless steel, UHMWPE, silicon rubber, and DelrinTM, ensuring longevity and resistance to harsh chemicals.

C-400-N Catalyzer Tank

Model: 207-11029

The Binks C-400-N Catalyzer Tank is a uniquely

designed metering device for use with Methyl

Ethyl Ketone Peroxide (MEKP). It is easily adapt-

able to an external mix system which requires air

atomization for the mixing of resin and catalyst.

AD-4 Catalyzer Tank

Model: 207-11603

The Binks AD-4 Catalyzer Tank is also a metering

device for use with MEKP catalysts and resins. It

introduces catalyst into the atomizing air stream as

air passes through the upper block; the calibration

needle serves to create a drop in pressure, thus put-

ting more air pressure in the Catalyzer tank than

what leaves the Catalyzer. This Catalyzer is adapt-

able to those external mix systems which require

air atomization for the mixing of resin and catalyst.

CATALYST TANK ASSEMBLIES

Models 207-11029 (C-400-N)

and 207-11603 (AD-4)

Replaces

Part Sheet

77-2792R-1

Part

Sheet

77-2792R-2

SPECIFICATIONS:

Maximum Working Pressure: ................ 60 PSI (4.14 bar)

Capacity: ................................................ 1 gallon (3.78 L)

Inlet Size: ............................................... 1/4-18 nps(m)

Outlet Size: ............................................ 1/4-18 nps(m)

Weight: ................................................... 19 lbs (8.6 kg)

Wetted Parts: Aluminum, Stainless Steel, UHMWPE,

Silicon Rubber, Delrin

Warning

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:

CAUTION

Hazards or unsafe practices which could

result in minor personal injury, product

or property damage.

WARNING

Hazards or unsafe practices which could

result in severe personal injury, death or

substantial property damage.

NOTE

Important installation, operation or

maintenance information.

Read the following warnings before using this equipment.

READ THE MANUAL

Before operating finishing equipment, read and

understand all safety, operation and maintenance

information provided in the operation manual.

PLURAL COMPONENT MATERIALS HAZARD

Because of the vast number of chemicals that could

be used and their varying chemical reactions, the

buyer and user of this equipment must determine

all facts relating to the materials used, including

any of the potential hazards involved.

NOISE HAZARD

You may be injured by loud noise. Hearing

protection may be required when using this

equipment.

FIRE AND EXPLOSION HAZARD

Improper equipment grounding, poor ventilation,

open flame or sparks can cause hazardous

conditions and result in fire or explosion and

serious injury.

PINCH POINT HAZARD

Moving parts can crush and cut. Pinch points are

basically any areas where there are moving parts.

KNOW WHERE AND HOW TO SHUT OFF THE

EQUIPMENT IN CASE OF AN EMERGENCY

PRESSURE RELIEF PROCEDURE

Always follow the pressure relief procedure in the

equipment instruction manual.

WEAR SAFETY GLASSES

Failure to wear safety glasses with side shields

could result in serious eye injury or blindness.

DE-ENERGIZE, DEPRESSURIZE, DISCONNECT

AND LOCK OUT ALL POWER SOURCES DURING

MAINTENANCE

Failure to De-energize, disconnect and lock out

all power supplies before performing equipment

maintenance could cause serious injury or death.

OPERATOR TRAINING

All personnel must be trained before operating

finishing equipment.

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equip ment to

rupture, malfunction, or start unexpectedly and

result in serious injury.

KEEP EQUIPMENT GUARDS IN PLACE

Do not operate the equipment if the safety

devices have been removed.

HIGH PRESSURE CONSIDERATION

High pressure can cause serious injury. Relieve all

pressure before servicing. Spray from the spray

gun, hose leaks, or ruptured components can

inject fluid into your body and cause extremely

serious injury.

FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT,

SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

CA PROP

PROP 65 WARNING

WARNING: This product contains chemicals known

to the State of California to cause cancer and

birth defects or other reproductive harm.

Do not handle or use until safety precautions

concerning Methyl Ethyl Ketone Peroxides in

the Manufacturer’s literature have been read

and understood.

Contact with foreign materials, especially

strong mineral acids, metals (including certain

equipment and containers) or metal salts, or

exposure to heat above 135° F (57° C) may

lead to violent decomposition, releasing

flammable vapors which may self-ignite.

Do not get into eyes or on skin or clothing.

Wear eye and skin protection when handling.

Avoid breathing mist. Use with adequate

ventilation. Store only it in the original

closed container. Wash hands thoroughly

after handling. Protect from direct sunlight,

heat, sparks and other sources of ignition.

Prevent contamination with foreign materials.

Do not add to hot materials.

To maintain the chemical activity store below

100° F (38° C).

In case of fire, use water spray, foam or dry

chemical.

In case of spill or leak, absorb or blend with

inert, non-combustible material. Put in suitable

container. Dispose of immediately in

accordance with federal, state and local

regulations.

Do not reuse container as some of the original

hazardous contents may still be present.

Follow the above precautions in handling.

HALOGENATED HYDROCARBON

SOLVENTS CAN CAUSE AN EXPLOSION

WHEN IN CONTACT WITH ALUMINUM

COMPONENTS OF A PRESSURIZED OR

CLOSED FLUID SYSTEM (PUMPS, HEAT-

ERS, FILTERS, etc.)

The same possibility of an explosion is possible

with the galvanized coatings in pressure tanks.

The possibility of a non-flammable explosion

increases greatly at high operating temperatures.

The explosion could be of sufficient strength to

cause bodily injury, death, and substantial

property damage.

Cleaning agents, coatings, or adhesives may

contain HALOGENATED HYDROCARBON

SOLVENTS. CHECK WITH YOUR SOLVENT

AND PAINT SUPPLIER.

If you are now using a Halogenated Hydrocarbon

Solvent in a pressurized fluid system with

aluminum components or galvanized wetted

parts, the following steps should be taken

immediately:

1. Remove all pressure; drain and disconnect

the entire system.

2. Inspect and replace all corroded parts.

3. Contact your solvent supplier for a

NON-HALOGENATED SOLVENT to

flush and clean the system of all residues.

HALOGENATED Solvents are defined as any

hydrocarbon solvent containing any of the

following elements:

CHLORINE “CHLORO” (Cl)

BROMINE “BROMO” (Br)

FLUORINE “FLUORO” (F)

IODINE “IODO” (I)

Of those listed, the Chlorinated Solvents will

most likely be the type used as a cleaning agent

or solvent in an adhesive or coating. The most

common are:

METHYLENE CHLORIDE

1,1,1, TRICHLORETHANE

PERCHLORETHYLENE

Although stabilizers have been added to some

of the solvents to reduce their corrosive effect,

we are aware of none that will prevent these

solvents from reacting under all conditions

with aluminum components or galvanized

coatings.

Previous use of the solvents under pressurized

conditions, without incident, does not necessarily

indicate that it can be considered safe.

Models 207-11029 & 207-11603 CATALYZERS

are constructed with components of aluminum alloy

and SHOULD NOT be used with any

Halogenated Hydrocarbon solvents.

Warning

When using Binks equipment with

Methyl Ethyl Ketone Peroxide in Plasticizer

OBSERVE the following precautions

CORROSIVE TO THE EYES – MAY CAUSE BLINDNESS.

MAY BE FATAL IF SWALLOWED. STRONG IRRITANT.

CONTAMINATION OR HEAT MAY LEAD TO FIRE OR

EXPLOSIVE DECOMPOSITION. COMBUSTIBLE.

READ & UNDERSTAND THE MATERIAL SAFETY DATA SHEET FROM

MATERIAL SUPPLIER

FIRST AID

EYES

Wash immediately (seconds count) with

water and continue washing for at least

15 minutes. Obtain medical attention.

SKIN

Wash with soap and water. Remove

contaminated clothes and shoes and again

wash thoroughly with soap and water.

SWALLOWING

Administer large quantities of milk or

water. Obtain immediate medical attention

for lavage.

• Parts are included in 207-10176 Repair Kit.

MODEL 207-11029 C-400-N CATALYST TANK ASSEMBLY

1 207-12182 RELIEF VALVE ASSEMBLY ................. 1

2 237-94• O-RING .............................................. REF.

3 207-10153 JAM NUT .......................................... 1

4 207-10078 TANK TOP ......................................... 1

5 237-194 HEX NUT ........................................... 5

6 20-816-1 WASHER ........................................... 5

7 207-10225 UPPER BRACKET ............................... 1

8 207-10048• TOP LINER ......................................... 1

9 207-10152 FILLER NECK ..................................... 1

10 237-210 RETAINING RING .............................. 1

11 207-10208 SCREEN ............................................. 1

12 207-10064 TIE ROD ............................................ 5

13 207-10065 INJECTOR TANK ............................... 1

14 207-10073 FLOWMETER MOUNTING STUD ...... 2

15 237-101• O-RING .............................................. 2

16 237-197 COTTER PIN ...................................... 2

17 207-10145 BOTTOM BRACKET .......................... 1

18 207-10049 TANK SPACER ................................... 5

19 207-10047• BOTTOM LINER ................................ 1

20 207-10077 TANK BASE ....................................... 1

21 207-11514 CHECK VALVE ASSEMBLY ................ 1

22 207-10795-1 CHECK VALVE ASSEMBLY ................ 1

23 207-10861 UPPER BLOCK ................................... 1

24 207-10066 BLEED VALVE SCREW ....................... 2

25 237-103• O-RING .............................................. 3

26 237-218 BLACK BALL ..................................... 1

27 207-10338 SIGHT TUBE ...................................... 1

28 237-216 BALL .................................................. 1

29 207-10074 ROD SPACER ..................................... 2

30 207-10339 FLOW METER TUBE .......................... 1

31 237-105• O-RING .............................................. 1

32 207-11040 LOWER BLOCK ................................. 1

33 237-90• O-RING .............................................. 1

34 207-12113 VALVE COLLAR ................................. 1

35 237-209 SLOTTED ROUND HEAD SCREW...... 2

36 237-154• WASHER ........................................... 1

37 207-10504 NEEDLE FITTING ............................... 1

38 237-86• O-RING .............................................. 1

39 207-10503 NEEDLE VALVE ................................. 1

40 237-30 SET SCREW ....................................... 1

41 207-10475 REGULATOR KNOB ........................... 1

42 237-163 JAM NUT .......................................... 2

43 101-5228 HOSE CONNECTION ......................... 1

44 237-898 DRAIN HOSE ..................................... 1

ITEM PART

NO. NO. DESCRIPTION QTY.

MODEL 207-11029 C-400-N CATALYST TANK

39 40

MODEL 207-11603 AD-4 CATALYST TANK ASSEMBLY

ITEM PART

NO. NO. DESCRIPTION QTY.

• Parts are included in 207-10176 Repair Kit.

MODEL 207-11603 AD-4 CATALYST TANK

1 207-12182 RELIEF VALVE ASSEMBLY ................. 1

2 237-94• O-RING .............................................. REF.

3 207-10153 JAM NUT .......................................... 1

4 207-10078 TANK TOP ......................................... 1

5 237-194 HEX NUT ........................................... 5

6 20-816-1 WASHER ........................................... 5

7 207-10225 UPPER BRACKET ............................... 1

8 207-10048• TOP LINER ......................................... 1

9 207-10152 FILLER NECK ..................................... 1

10 237-210 RETAINING RING .............................. 1

11 207-10208 SCREEN ............................................. 1

12 207-10064 TIE ROD ............................................ 5

13 207-10065 INJECTOR TANK ............................... 1

14 207-10073 FLOWMETER MOUNTING STUD ...... 2

15 237-101• O-RING .............................................. 2

16 237-197 COTTER PIN ...................................... 2

17 207-10145 BOTTOM BRACKET .......................... 1

18 207-10049 TANK SPACER ................................... 5

19 207-10047• BOTTOM LINER ................................ 1

20 207-10077 TANK BASE ....................................... 1

24 207-10066 BLEED VALVE SCREW ....................... 1

25 237-103• O-RING .............................................. 3

26 237-218 BLACK BALL ..................................... 1

27 207-10338 SIGHT TUBE ...................................... 1

28 237-216 BALL .................................................. 1

29 207-10074 ROD SPACER ..................................... 2

30 207-10339 FLOW METER TUBE .......................... 1

31 237-105• O-RING .............................................. 1

33 237-90• O-RING .............................................. 1

34 207-12113 VALVE COLLAR ................................. 1

35 237-209 SLOTTED ROUND HEAD SCREW...... 6

38 237-86• O-RING .............................................. 2

42 237-163 JAM NUT .......................................... 2

43 101-5228 HOSE CONNECTION ......................... 1

44 237-898 DRAIN HOSE ..................................... 1

45 207-10699 ADAPTER .......................................... 2

46 207-10161 CHECK VALVE ................................... 2

47 207-10196 UPPER BLOCK ................................... 1

48 207-10197 METERING VALVE ............................ 1

49 237-88• O-RING .............................................. 2

50 207-10194 VALVE COLLAR ................................. 2

51 20-2183 BALL .................................................. 1

52 207-10193 LOWER BLOCK ................................. 1

53 207-10195 NEEDLE VALVE ................................. 1

54 237-296 NEEDLE VALVE KNOB ...................... 1

MODELS 207-11603 & 207-11029 CATALYST TANK ASSEMBLIES

1a 207-10154 CAP ................................................... 1

1b 207-10155 SPRING .............................................. 1

1c 207-10156 BUTTON ............................................ 1

1d 207-10157 VALVE ............................................... 1

1e 237-17 ROLL PIN ........................................... 1

1f 237-94• O-RING .............................................. 1

ITEM PART

NO. NO. DESCRIPTION QTY.

• Parts are included in 207-10176 Repair Kit.

207-12182 RELIEF VALVE ASSEMBLY

21a 207-10699 ADAPTER .......................................... 1

21b 207-10161 CHECK VALVE ................................... 1

21c 207-12389 ADAPTER .......................................... 1

21d 237-92 O-RING .............................................. 1

ITEM PART

NO. NO. DESCRIPTION QTY.

207-11514 CHECK VALVE ASSEMBLY

22a 207-10793 CHECK VALVE BODY ........................ 1

22b 207-10794 RETAINING SCREW ........................... 1

22c 237-472 CHECK VALVE ................................... 1

22d 237-88• O-RING .............................................. 1

22e 237-92 • O-RING .............................................. 1

ITEM PART

NO. NO. DESCRIPTION QTY.

• Parts are included in 207-10176 Repair Kit.

207-10795-1 CHECK VALVE ASSEMBLY

19 207-10047 BOTTOM LINER ........................... 1

8 207-10048 TOP LINER ................................... 1

15 237-101 O-RING ........................................ 2

25 237-103 O-RING ........................................ 3

31 237-105 O-RING ........................................ 1

36 237-154 WASHER ...................................... 1

38 237-86 O-RING ........................................ 2

33 237-90 O-RING ........................................ 1

22d,49 237-88 O-RING ........................................ 2

22e 237-92 O-RING ........................................ 2

1f, 2 237-94 O-RING ........................................ 1

20-6296 O-RING ........................................ 1

ITEM PART

NO. NO. DESCRIPTION QTY.

Older versions of the assemblies may use the 20-6296 O-ring.

207-10176 REPAIR KIT

1a 1e 1c

21a

22a

22e

22d

22c

22b

21c

21b

21d

MODELS 207-11603 & 207-11029 CATALYST TANK ASSEMBLIES

CALIBRATION INSTRUCTIONS:

Although the tank has been calibrated at the factory, it is

wise to adjust the tank to the specific MEKP catalyst and

resin being used in your application.

Model 207-11029:

Before using for production, spray a test sample for gel

cure time. To increase catalyst flow, turn the lower knob

(24) counter clock-wise. To decrease the catalyst flow,

turn the lower knob clockwise.

Model 207-11603:

To calibrate, begin by turning the lower knob (54) count-

er clock-wise until it stops and is fully open. Then while

only spraying catalyst, insert a small screwdriver into the

slot on the metering valve (48). Turn the valve in either

direction until the black ball (26) is stabilized at the 100

mark on the metering tube (30). Once stabilized, remove

the screwdriver and while still spraying the catalyst, you

may begin closing the lower knob to fine tune the flow

rate to the desired rate.

DISASSEMBLY:

Close the main air supply valve. Relieve all air and cata-

lyst pressures from the gun and hoses. To remove pres-

sure from the 207-11029 tank, turn the upper bleed valve

screw (24) counter clock-wise one turn. Disconnect all

the hoses and drain the Catalyzer of all MEKP through

the bottom drain (43). Pour the contents into a clean plas-

tic container.

1. Remove the five nuts (5) and washers (6) to lift off the

tank top (4). Now remove the two mounting studs (14),

from inside the tank sleeve (13). This will allow the

removal of the flow meter assembly.

2. To disassemble the flow meter, remove the two jam

nuts (42) from the lower block (32, 52). This will

release the rod spacers (29) from the lower and upper

block assemblies.

3. Next, to remove the metering valve from the lower

block:

Model 207-11029; simply turn the knob (41) counter

clock wise until free from the needle fitting (37). You

may have to remove the needle fitting and replace the

o-ring (36) behind it.

Model 207-11603; simply turn the knob (54) counter

clock wise until free from the valve collar (50). You may

have to remove the valve collar and replace the o-ring

(49) behind it.

4. To remove the bleed valve knob (24) on the lower

block, turn it counter clock-wise until free. Then

remove the two screws (35) and the valve collar (34)

from the lower block. Remove the o-ring (33) from the

lower block.

5. To replace the top liner (8), you must remove the filler

neck nut (3). This will allow the removal of the filler

neck (9).

6. To clean the filler screen (11) pull out the retaining

ring (10) from inside the filler neck and the screen

should be free.

Upon disassembly, all parts should be thoroughly cleaned

with WATER.

After reassembly the Catalyzer must be pressure checked.

WARNING

DO NOT USE ACETONE FOR CLEANING, AS THE COMBINATION

WITH MEKP MAY FORM SHOCK SENSITIVE ACETONE PEROXIDES

WHICH ARE EXTREMELY DANGEROUS.

NOTE

Be sure to note the position of the black ball (26)

in the metering tube (30) when the correct flow

and gel cure time is obtained.

NOTE

Be sure to note the position of the black ball (26)

in the metering tube (30) when the correct flow

and gel cure time is obtained.

NOTE

ALL O-RINGS WILL NEED TO BE REPLACED AFTER

DISASSEMBLY. (Repair kit p/n: 207-10176)

CAUTION

DO NOT USE METAL OR CONTAMINATED CONTAINERS.

CAUTION

BE SURE TO TAKE CARE IN HANDLING OF THE METERING

TUBES AS THEY ARE FRAGILE. BE SURE NOT TO LOSE THE

BALLS FROM THE TUBES WHEN HANDLING.

CAUTION

BE CAREFUL NOT TO DAMAGE THE O-RINGS UPON

REASSEMBLY.

Model 207-11029; this is accomplished by capping off

the outlet check valve (21), and applying 60 PSI (4.14

bar) to the inlet check valve (22).

Model 207-11603; cap off the outlet check valve (45,46)

on the right side of the upper block (47), and apply the 60

psi (4.14 bar) to the inlet check valve on the left side.

Then submerge the entire tank under water, and check for

leaks. If any leaks appear, they must be corrected before

the unit is returned to service.

REFILLING INSTRUCTIONS:

1. Relieve all air pressure from the catalyst system by

shutting off the main air supply, and relieve the pres-

sure at the tank by loosening the bleed valve knob (24)

on the lower block.

2. Remove the relief valve assembly (1).

3. Pour only clean MEKP into the Catalyzer tank. Use a

clean plastic funnel. DO NOT OVERFILL. Fill only to

the black line on the sight gauge tube (27).

4. After filling, replace the relief valve assembly. Be sure

the valve assembly is screwed on all the way, hand

tight only. DO NOT USE A WRENCH OR ANOTHER

TOOL, AS DAMAGE MAY OCCUR.

5. Close the bleed valve knob.

6. Slowly turn on the main air supply.

7. Wipe up any excess spills immediately. Dispose of all

MEKP soaked rags in a safe manner.

NOTE

THE RELIEF VALVE ASSEMBLY MUST BE KEPT FREE OF

CONTAMINATES. IT IS SET AT THE FACTORY TO RELIEVE

BETWEEN 95-105 PSI (6.55-7.24 bar).

CAUTION

IF NOT TREATED PROPERLY, MEKP MAY ATTACK THE RAGS

AND CAUSE SPONTANEOUS IGNITION.

Binks Sales and Service: www.binks.com

WARRANTY

This product is covered by Binks’ 1 Year Limited Warranty.

77-2792R-2 Revisions: Trademark updates;

(P2) Added Prop 65 warning; (P8) Updated

contact information.

U.S.A./Canada Customer Service

195 Internationale Blvd.

Glendale Heights, IL 60139

630-237-5000

Toll Free Customer Service

and Technical Support

800-992-4657

Toll Free Fax

888-246-5732

Binks Catalyst Tank User manual

Brand: Binks

Model: Catalyst Tank

Type: User manual

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Binks Catalyst Tank User manual

Binks Catalyst Tank User manual

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