Woodstock W1740 User manual

Category
Power sanders
Type
User manual
OWNER'S MANUAL
MODEL W1740
12" DRUM SANDER
Phone: (360) 734-3482 On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © JANUARY, 2006 BY WOODSTOCK INTERNATIONAL, INC. REVISED MAY, 2007 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
#7848CR
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This update covers improvements made to this machine after the owner's manual was printed. The pages
in this update supercede the relevant pages in the owner's manual. All page number references refer to
the owner's manual for this machine, unless otherwise noted. Keep this update with your owner's manual
for future reference. If you have any questions, contact Tech Support at (360) 734-3482 or by email at
tech-support@shopfox.biz.
Revision Scope
We added a direct-drive DC feed motor, a new On/Off Push Button Switch, and a thermal circuit breaker
to the Model W1740.
These changes affect the following pages of your manual, which we have updated:
• Machine Specifications (Page 4)
Electrical (Page 9)
• Conveyor Replacement (Page 35)
• Wiring Diagram and Electrical Components (Pages 42–43)
• Parts (Pages 44–48)
COPYRIGHT © JANUARY, 2010 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan#12522BL
Model W1740
12" Drum Sander
Manual Update
(For Models Manufactured Since 1/10)
Phone#:(360)734-3482•OnlineTechSupport:tech-support@shopfox.biz•Web:www.shopfox.biz
Sanding Motor .......................................................... 1.5 HP, 16A, 110V, 3450 RPM, Single-Phase
Sanding Motor Power Transfer ............................................................................ V-Belt Drive
Conveyor Motor ...............1.1A,
1
8 HP, 110V, DC Variable Speed Voltage Motor, 5-55 RPM, Single-Phase
Conveyor Motor Power Transfer .......................................................................... Direct Drive
Drum Speed ..................................................................................................... 2127 FPM
Drum Diameter ..........................................................................................................4"
Maximum Workpiece Thickness .................................................................................... 3
3
4"
Minimum Workpiece Thickness ......................................................................................
1
8"
Maximum Workpiece Width .......................................................................................... 12"
Minimum Workpiece Length ............................................................................................8"
Conveyor Feed Rate ......................................................................................2.47-17.3 FPM
Sandpaper Size ........................................................... 3" Wide X 72" Long, Hook and Loop Style
Dust Port .............................................................................................................. 2
1
2"
Handwheel Rotation-to-Table Travel .....................................................................360º= 0.025"
Footprint ..................................................................................... 22
1
4" Wide x 13
1
2" Deep
Product Dimensions (Length x Width x Height) ............................................... 27
1
4" x 24" x 25
7
8"
Machine Weight ....................................................................................................149 lbs.
Machine Specifications
-2-
W1740 Manual Update (Mfg. Since 1/10)
DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.
ELECTRICAL
110V Operation
The Model W1740 is wired for 110V operation. The power
supply circuit used for this machine MUST be grounded
and rated for the amperage given below. Never replace
a circuit breaker with one of higher amperage without
consulting a qualified electrician to ensure compliance
with wiring codes.
This machine must be grounded! The electrical cord
supplied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.
If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared
circuit, you may create a fire or circuit overload
hazard—consult a qualified electrician to reduce this
risk.
Figure 1. Included 5-15 plug and recep-
tacle.
Figure 2. Recommended L5-30 plug and
receptacle.
L5-30R L5-30P
Electrical Specifications
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
• UseacordratedforStandardService(S).
• Do not use an extension cord longer than 50 feet.
• Ensurethatthecordhasagroundwireandpin.
• Usethegaugesizelistedbelowasaminimum.
Extension Cords
The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.
Operating Voltage Amp Draw Min. Circuit Size Included Plug Extension Cord
110V Operation 17.1 A mps 20 NEMA 5-15 12 Gauge
Minimum Requirements
Operating Voltage Amp Draw Min. Circuit Size Plug/Recommended Plug Extension Cord
110V Operation 17.1 A mps 30A NEMA L5-30 12 Gauge
Recommended Requirements
-3-
W1740 Manual Update (Mfg. Since 1/10)
Conveyor Replacement
We have added new instructions to the conveyor
replacement procedure, since the conveyor feed motor
has changed to a direct drive, non-chain driven model.
Perform Steps 1–17 before doing the revised steps.
The following Steps replace Steps 18–21 on Page 35:
18. Lay the conveyor table on the edge of a workbench
so the conveyor motor can hang freely.
19. (A) Remove the set screw shown in Figure 3, (B)
remove the conveyor motor cover from the left rear
roller bracket (3 cap screws and 3 flat washers),
then (C) remove the conveyor motor (4 cap screws)
from the conveyor motor cover (Figure 3).
20. Remove the rear left roller bracket (2 cap screws).
Proceed with Step 22 in your manual.
Figure 3. Removing conveyor motor and
rear roller bracket (not all components
shown for clarity).
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removed (one of two brushes shown).
Motor Brush
Cover
Motor Brush
Changing Motor Brushes
If the motor fails to develop full power or otherwise
appears to run sluggishly, the motor brushes may need to
be replaced.
To replace the motor brushes, do these steps:
1. DISCONNECT POWER TO THE SANDER!
2. Remove each brush cover with a flat head
screwdriver and remove the brushes from the motor,
as shown in Figure 4.
3. Insert the new carbon brushes into the holes in the
motor housing.
4. Re-install the brush covers.
-4-
W1740 Manual Update (Mfg. Since 1/10)
These pages are current at the time of printing. However, in the spirit of improvement, we may
make changes to the electrical systems of future machines. Study this diagram carefully. If you notice
differences between your machine and these wiring diagrams, call Woodstock International Technical
Support at (360) 734-3482.
(% J?F:B?8Q8I;% Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
)% HL8C@=@<;<C<:KI@:@8E% Due to the
inherent hazards of electricity, only a
qualified electrician should perform wiring
tasks on this machine. If you are not a
qualified electrician, get help from one
before attempting any kind of wiring job.
*% N@I<:FEE<:K@FEJ% All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
+% N@I<&:FDGFE<EK;8D8><% Damaged
wires or components increase the risk of
serious personal injury, fire, or machine
damage. If you notice that any wires or
components are damaged while performing
a wiring task, replace those wires or
components before completing the task.
,% DFKFIN@I@E>% The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
-% DF;@=@:8K@FEJ% Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
.% :8G8:@KFIJ&@EM<IK<IJ% Some capacitors
and power inverters store an electrical
charge for up to five minutes after being
disconnected from the power source. To
avoid being shocked, wait at least this long
before working on these components.
/% <C<:KI@:8CI<HL@I<D<EKJ% You MUST
follow the electrical requirements at the
beginning of this manual when connecting
your machine to a power source.
0% <OG<I@<E:@E>;@==@:LCK@<J% If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at (360) 734-
3482.
Electrical Safety Instructions
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
YELLOW
YELLOW
GREEN
PURPLE
PINK
LIGHT
BLUE
BLUE
WHITE
TUR-
QUOISE
WIRING DIAGRAM COLOR KEY
-5-
W1740 Manual Update (Mfg. Since 1/10)
Electrical Components
Figure 5. Feed motor.
Figure 7. Capacitor.
Figure 8. Variable speed control and circuit
board.
Figure 6. Drum motor wiring.
Figure 9. ON/OFF switch wiring.
STOP
Read
Page 4
Before
Wiring
-6-
W1740 Manual Update (Mfg. Since 1/10)
ON
OFF
DRUM MOTOR
FEED
MOTOR
THERMAL
CIRCUIT
BREAKER
ON/OFF SWITCH
VARIABLE
SPEED
CONTROL
S Capacitor
300MFD
125VAC
<gdjcY
<gdjcY
CIRCUIT
BOARD
DC
Neutral
Hot
Ground
110 VAC
5-15 Plug
(As Recommended)
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Wiring Diagram
STOP
Read
Page 4
Before
Wiring
See Figure 5
See Figure 8
See Figure 9
See Figures
6 & 7
-7-
W1740 Manual Update (Mfg. Since 1/10)
Frame (Revised 1/10)
PARTS
-8-
W1740 Manual Update (Mfg. Since 1/10)
Frame Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 XPN02 HEX NUT 5/16-18 23 XPW07 FLAT WASHER 5/16
2 XPW07 FLAT WASHER 5/16 28 XPHTEK7 TAP SCREW #8 X 3/8
3 X1740003 SIDE PANEL 29 X1740029 POWER CORD
4 X1740004 HANDLE 29-1 X1740029-1 STRAIN RELIEF 1/2"
4-1 XPCAP09 CAP SCREW 5/16-18 X 5/8 29-3 X1740029-3 CONTROL WIRE
5 X1740005 SPROCKET 31V2 X1740031V2 FRONT PANEL V2.01.10
6-1 X1740006-1 SPROCKET SHAFT 32V2 X1740032V2 PUSH BUTTON SWITCH V2.01.10
6-2 X1740006-2 SPROCKET 33 XPN02 HEX NUT 5/16-18
7 X1740007 ELEVATION CHAIN 39 XPW07 FLAT WASHER 5/16
7-1 X1740007-1 TABLE LIFT SCREW 43 XPN05 HEX NUT 1/4-20
7-2 X1740007-2 DRIVING TABLE LIFT SCREW 44 XPB05 HEX BOLT 1/4-20 X 3/4
7-3 X1740007-3 BUSHING 45V2 X1740045V2 PC BOARD CONSOLE UNIT V2.01.10
7-4 X1740007-4 SIDE GEAR 45-1 X1740045-1 VS POWER CORD
7-5 XPK06M KEY 5 X 5 X 10 52 X1740052 VARIABLE SPEED CONTROL KNOB
7-6 X1740007-6 BRASS WASHER 1/2 54A X1740054A SWITCH BOX
7-7 XPW01 FLAT WASHER 1/2 55 X1740055 SPEED INDICATOR LABEL
9 X1740009 FRONT BRACE 56 XPFS03 FLANGE SCREW 10-24 X 3/8
10 X1740010 DEPTH SCALE 57 XPN07 HEX NUT 10-24
11 X1740011 RIGHT SUPPORT ARM 57-1 XPS06 PHLP HD SCR 10-24 X 3/8
11-1 X1740011-1 PHLP HD SCREW 6-32 X 1/4 58 XPTLW02M EXT TOOTH WASHER 5MM
11-2 XPN12 HEX NUT 6-32 99 X1740099 FRAME
12 X1740012 DUST PORT 100 X1740100 WORM GEAR SHAFT BRACKET
13 X1740013 TOP COVER 102 X1740102 SHAFT MOUNT
13-1 X1740013-1 HINGE 103 X1740103 PINION GEAR
14-1 X1740014-1 REAR BRACE 104A X1740104A BUSHING
15V2 X1740015V2 REAR PANEL V2.01.10 107 XPB19 HEX BOLT 1/4-20 X 1/2
16 XPSS03 SET SCREW 1/4-20 X 3/8 108 X1740108 COLLAR
17 X1740017 MOTOR PULLEY 109 X1740109 GEAR COVER
18 XPK110 KEY 1/4 X 1/4 X 1 110 X1740110 CRANK HANDLE WASHER 16MM
19 X1740019 MOTOR 1.5 HP 110V 112 X1740112 CRANK HANDLE
19-1 X1740019-1 MOTOR BRACKET 113 X1740113 HANDLE
19-2 X1740019-2 S CAPACITOR 300M 125V 1-1/2 X 3-1/8 114 XPN08 HEX NUT 3/8-16
19-3 X1740019-3 CAPACITOR COVER 115 XPW07 FLAT WASHER 5/16
19-4 X1740019-4 MOTOR WIRING COVER 117 XPB03 HEX BOLT 5/16-18 X 1
19-5 X1740019-5 FAN COVER 118 XPSS11 SET SCREW 1/4-20 X 1/4
19-6 X1740019-6 MOTOR FAN 119 X1740119 DUST SCOOP
19-7 X1740019-7 CENTRIFUGAL SWITCH 120 X1740120 KNOB 1/4-20 X 1/2
19-8 X1740019-8 MOTOR CORD 121 D3375 SHOP FOX LOGO PLATE
20 XPN02 HEX NUT 5/16-18 121-1 XPHTEK12 TAP SCREW #5 X 3/8
21 XPB07 HEX BOLT 5/16-18 X 3/4 133 X1740133 THERMAL CIRCUIT BREAKER
-9-
W1740 Manual Update (Mfg. Since 1/10)
Drum
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REF PART # DESCRIPTION REF PART # DESCRIPTION
16 XPSS03 SET SCREW 1/4-20 X 3/8 82 XPW02 FLAT WASHER 3/8
22 XPB02 HEX BOLT 1/4-20 X 5/8 85 XPLN01 LOCK NUT 3/8-16
24 XPN05 HEX NUT 1/4-20 87 X1740087 COMPRESSION SPRING
25 X1740025 SPRING PLATE 88 XPB51 HEX BOLT 1/4-20 X 3/8
26 X1740026 ADJUST PLATE 89 XPW06 FLAT WASHER 1/4
40 XPK34M KEY 5 X 5 X 20 89-1 X1740089-1 BRACKET
69 X1740069 PRESSURE ROLLER 90 X1740090 HOOK & LOOP SANDBELT
70 X1740070 SANDING DRUM 92 X1740092 HOOK & LOOP DRUM COVER
71 XPR08M EXT RETAINING RING 19MM 93 X1740093 DRUM PULLEY
73 X1740073 BUSHING 94 XPVA36 V-BELT A36
80 X1740080 PILLOW BLOCK BEARING 98 XPAW03M HEX WRENCH 3MM
81 XPSS51 SET SCREW 5/16-24 X 1/2
-10-
W1740 Manual Update (Mfg. Since 1/10)
Conveyor
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-11-
W1740 Manual Update (Mfg. Since 1/10)
Conveyor Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
34 XPN03 HEX NUT 3/4-16 51-2 X1740051-2 RIGHT REAR ROLLER BRACKET
35 X1740035 TABLE FRAME 56 XPFS03 FLANGE SCREW 10-24 X 3/8
37V2 X1740037V2 CONVYR MOTOR PLATE V2.01.10 57-1 XPS06 PHLP HD SCR 10-24 X 3/8
38V4 X1740038V4 DC FEED MOTOR 105W V4.01.10 57-2 XPCAP06 CAP SCREW 1/4-20 X 1
38V4-1 XPS56M PHLP HD SCR M4-.7 X 16 59 X1740059 TENSION ADJUSTMENT BOLT
38V4-2 XPLW02M LOCK WASHER 4MM 60 X1740060 BUSHING SUPPORT
38V4-3 X1740038V4-3 END CASE V4.01.10 61 X1740061 PLATE
38V4-4 X1740038V4-4 DRIVE GEAR V4.01.10 63 XPSS11 SET SCREW 1/4-20 X 1/4
38V4-5 XP6003ZZ BALL BEARING 6003ZZ 64V3 X1740064V3 DRIVE ROLLER V3.01.10
38V4-6 X1740038V4-6 MAIN CASE V4.01.10 64-1 X1740064-1 IDLER ROLLER
38V4-7 XP6000ZZ BALL BEARING 6000ZZ 65-1 X1740065-1 TABLE
38V4-8 XPR06M EXT RETAINING RING 16MM 65-2 XPFH12 FLAT HD SCR 1/4-20 X 1
38V4-9 X1740038V4-9 ARMATURE V4.01.10 66 X1740066 CONVEYOR BELT
38V4-10 X1740038V4-10 FEED MOTOR PWR CORD V4.01.10 73 X1740073 BUSHING
38V4-11 X1740038V4-11 STATOR HOUSING V4.01.10 74 X1740074 SCALE POINTER
38V4-12 X1740038V4-12 MIDDLE CAP V4.01.10 76 XPW06 FLAT WASHER 1/4
38V4-13 X1740038V4-13 CARBON BRUSH V4.01.10 77 XPS06 PHLP HD SCR 10-24 X 3/8
38V4-14 X1740038V4-14 PLASTIC LOCK SCREW V4.01.10 78 XPCAP01 CAP SCREW 1/4-20 X 5/8
38V4-15 X1740038V4-15 END CAP V4.01.10 79 XPW03 FLAT WASHER #10
38V4-16 XPS19M PHLP HD SCR M5-.8 X 6 83 XPCAP28M CAP SCREW M6-1 X 15
49-1 X1740049-1 LEFT ROLLER END GUARD COVER 95 X1740095 BUSHING
49-2 X1740049-2 RIGHT ROLLER END GUARD COVER 96 XPK12M KEY 5 X 5 X 30
50 X1740050 LEFT FRONT ROLLER BRACKET 97 XP6003-2RS BALL BEARING 6003-2RS
51 X1740051 RIGHT FRONT ROLLER BRACKET 101 XPLN02 LOCK NUT 1/4-20
51-1V3 X1740051-1V3 LFT REAR ROLLR BRCKT V3.01.10 134 XPSS11 SET SCREW 1/4-20 X 1/4
-12-
W1740 Manual Update (Mfg. Since 1/10)
REF PART # DESCRIPTION REF PART # DESCRIPTION
55 X1740055 SPEED INDICATOR LABEL 125 XLABEL-08 READ MANUAL LABEL
121 D3375 SHOP FOX LOGO PLATE 126 XLABEL-13 CONVEYOR HAND PINCH LABEL
121-1 XPHTEK12 TAP SCREW #5 X 3/8 127 X1740127 SANDER KICKBACK LABEL
122 X1740122 ID LABEL 128 X1740128 TAPE BLACK/TAN TRIM
123 X1740123 DISCONNECT POWER LABEL 129 XLABEL-04 ELECTRICITY LABEL
124 XLABEL-06 RESPIRATOR/GLASSES LABEL 130 XPPAINT-1 SF WHITE POWDER COATED PAINT
Label Placement
Safety labels warn about machine hazards and how to prevent machine damage or injury. The
owner of this machine MUST maintain the original location and readability of all labels on this
machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the
machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www.
shopfoxtools.com to order new labels.
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Woodstock W1740 User manual

Category
Power sanders
Type
User manual

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