ABB Foundation LD 810HSE Ex User manual

ABB Ability™ System 800xA - User Manual

Device Management

FOUNDATION™ Fieldbus LD 810HSE Ex

SYSTEM VERSION 1.0

ABB Ability™ System 800xA - User Manual

Device Management

FOUNDATION™ Fieldbus LD 810HSE Ex

Document Number: 2PAA114135-610

Release: November 2018

Trace back information Main Publication:

Tool version: 5.2.025

Build date: 2018-12-13 at 10:06:27

Domain: ABBPA

Workspace, version, checked in: 800xA Main, a195, (working edition)

Master: ix-357601-Device Management FOUNDATION Fieldbus LD 810HSE Ex User Manual.xml

Recipe: ix-353976-6.1_Device Management FOUNDATION Fieldbus LD 810HSE.rcp

PDF stylesheet: ix-315381-PDF-Stylesheet.xml

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Notice

This document contains information about one or more ABB products and may include a description of or a reference

to one or more standards that may be generally relevant to the ABB products. The presence of any such description of

a standard or reference to a standard is not a representation that all of the ABB products referenced in this document

support all of the features of the described or referenced standard. In order to determine the specific features supported

by a particular ABB product, the reader should consult the product specifications for the particular ABB product.

ABB may have one or more patents or pending patent applications protecting the intellectual property in the ABB

products described in this document.

The information in this document is subject to change without notice and should not be construed as a commitment

by ABB. ABB assumes no responsibility for any errors that may appear in this document.

Products described or referenced in this document are designed to be connected, and to communicate information and

data via a secure network. It is the sole responsibility of the system/product owner to provide and continuously ensure

a secure connection between the product and the system network and/or any other networks that may be connected.

The system/product owners must establish and maintain appropriate measures, including, but not limited to, the

installation of firewalls, application of authentication measures, encryption of data, installation of antivirus programs,

and so on, to protect the system, its products and networks, against security breaches, unauthorized access, interference,

intrusion, leakage, and/or theft of data or information.

ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized

access, interference, intrusion, leakage and/or theft of data or information.

ABB verifies the function of released products and updates. However system/product owners are ultimately responsible

to ensure that any system update (including but not limited to code changes, configuration file changes, third-party

software updates or patches, hardware change out, and so on) is compatible with the security measures implemented.

The system/product owners must verify that the system and associated products function as expected in the environment

they are deployed.

In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind

arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use

of any software or hardware described in this document.

This document and parts thereof must not be reproduced or copied without written permission from ABB, and the

contents thereof must not be imparted to a third party nor used for any unauthorized purpose.

The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed

only in accordance with the terms of such license. This product meets the requirements specified in EMC Directive

2014/30/EU and in Low Voltage Directive 2014/35/EU.

Trademarks

All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.

Table of Contents

Safety Summary

About this User Manual

13User Manual Conventions .................................................................................

13Warning, Caution, Information, and Tip Icons ......................................

14Terminology .......................................................................................................

15Released User Manuals and Release Notes ....................................................

1 Introduction

191.1 Features of the Linking Device ..........................................................................

201.1.1 Functionality in the HSE Subnet ..........................................................

201.1.2 Functionality in the H1 Links ................................................................

201.1.3 H1 Live List ..........................................................................................

211.1.4 Redundancy .........................................................................................

211.2 Integration into the Industrial IT System Structure ............................................

221.3 Product Support ................................................................................................

2 Hardware Installation

232.1 Restrictions .......................................................................................................

242.2 Specifications ....................................................................................................

252.3 Installation in Hazardous Locations .................................................................

252.3.1 General Requirements ........................................................................

272.3.2 Hazardous Location - North American Approval (cULus) ....................

28

2.3.3 Hazardous Location - European and International Approval (ATEX,

IECEx) ..................................................................................................

282.4 Mounting and Dismounting ...............................................................................

292.4.1 Mounting ..............................................................................................

322.4.2 Connection Diagram ............................................................................

2PAA114135-610 5

Table of Contents

322.4.3 Connecting the Power Supply .............................................................

332.4.4 Ethernet Ports ......................................................................................

342.4.5 Redundancy Link Interface ..................................................................

352.4.6 FF-H1 Interfaces ..................................................................................

372.5 Interfaces and Display Elements .......................................................................

372.5.1 Status Indicators - LEDs ......................................................................

452.6 Commissioning the Hardware ...........................................................................

462.7 Replacing a Defective Linking Device in a Redundant Set of Linking Devices ..

472.8 Adding a Second Linking Device to Form a Redundant Set of Linking Devices .

482.9 Replacing a LD 800 HSE Ex by a New LD 810HSE Ex ....................................

3 Configuration

533.1 Communication Settings ...................................................................................

543.1.1 Setting Up an IP Connection Between PC and Linking Device ...........

593.2 System Settings ................................................................................................

593.2.1 Logging in to the Web Server Interface ...............................................

713.3 Plant Configuration and Commissioning ...........................................................

723.3.1 Using a Redundant Set of Linking Devices .........................................

723.3.2 Support for Multi User Engineering ......................................................

733.3.3 Speed up of Device Assignment ..........................................................

4 Built-in Web Server

764.1 System Status ...................................................................................................

784.2 System Diagnostics ...........................................................................................

804.3 H1 Diagnostics ..................................................................................................

814.4 Hardware Diagnostics .......................................................................................

824.5 Version Information ..........................................................................................

834.6 Linking Device Web Server Diagnostics ...........................................................

854.6.1 Clearing the Log Files ..........................................................................

864.6.2 Configuring the Syslog Server .............................................................

874.6.3 Statistic Information .............................................................................

924.6.4 Internal Device Information ..................................................................

2PAA114135-610 6

Table of Contents

Appendix A Limits and Performance Data

93A.1 Limits of the HSE Stack ....................................................................................

93A.1.1 Maximum Limits ...................................................................................

93A.1.2 Performance of HSE Communication ..................................................

94A.2 Limits per H1 Channel .......................................................................................

94A.2.1 General Maximum Limits .....................................................................

94A.2.2 Performance ........................................................................................

95A.2.3 H1 Slot Time ........................................................................................

95A.3 Duration of Redundancy Switch-Over ...............................................................

96A.4 Device Redundancy ..........................................................................................

Appendix B Technical Reference

97B.1 Supported HSE Services ..................................................................................

98B.2 Supported H1 Services .....................................................................................

99B.3 HSE Object Dictionary ......................................................................................

101B.4 H1 Interface Object Dictionary ..........................................................................

103B.5 Data Format for Schedule Domain ....................................................................

103B.5.1 Schedule Summary ..............................................................................

103B.5.2 Sub-Schedule ......................................................................................

104B.5.3 Sequence .............................................................................................

104B.5.4 Sequence Element ...............................................................................

105B.6 Redundancy ......................................................................................................

105B.6.1 Redundancy Concept ..........................................................................

106B.6.2 Fault Domain ........................................................................................

108B.6.3 Redundancy Behavior .........................................................................

Appendix C Linking Device for Zone 2 Explosion and Protection

Environment

113C.1 General Requirements ......................................................................................

114C.2 Commissioning and Installation ........................................................................

116C.3 Linking Device Usage .......................................................................................

116C.4 Maintenance and Repair ...................................................................................

2PAA114135-610 7

Table of Contents

Appendix D Declarations by the Manufacturer

Appendix E Glossary

2PAA114135-610 8

Table of Contents

Safety Summary

Equipment Environment

All components, whether in transportation, operation or storage, must

be in a noncorrosive environment.

GENERAL

WARNINGS

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with

energized parts is avoided when servicing.

Installation in Hazardous Locations

For general requirements on installation, rules for installing,

commissioning, maintaining and the appropriate use of

LD 810HSE Ex in hazardous atmospheres, see sections Installation

in Hazardous Locations on page 25 and Appendix C: Linking Device

for Zone 2 Explosion and Protection Environment on page 113.

The present manual does not supersede the relevant national

regulations, standards and directives. These must be observed and

have to be applied according to the national conditions.

Surface Temperature

During operation, the device surface will be heated up. Avoid direct

contact. When servicing, turn off the power supply and wait until

surface has cooled down.

Maintenance

Do not open the housing of LD 810HSE Ex. It does not contain any

parts that need to be maintained or repaired. In the event of a fault

or defect, return the unit to the Service Center. Opening the housing

will void the warranty!

User Password Security

The default user passwords must be replaced with passwords that

conform with your organization's security policy at the first possible

opportunity. Failure to replace the default password makes the

system susceptible to unauthorized access.

2PAA114135-610 9

Safety Summary

In a redundant set of Linking Devices, removing the power supply,

the Ethernet cable or a H1 link cable from the primary device causes

a redundancy change-over. Before doing so, make sure that the

secondary device is operational (and not still booting due to a prior

change-over) and the redundancy link interface cable is intact and

connected. Otherwise the system breaks down or the configuration

information might get lost. Therefore, wait at least one minute

between such checks. See page 46.

In case of removing the redundancy link wiring, redundancy is being

lost but no redundancy switch-over is done. Thus, make sure that

the redundancy link wiring is connected before plugging in the power

terminal block.

If a Linking Device that is part of a set of redundant devices is

powered while the redundancy link is missing, it will behave like an

independent, non-redundant primary device. If in this case the Linking

Device has a valid (possibly unknown) configuration, it might use H1

node addresses that are already in use on the H1 links. This will

disturb or interrupt communication and application processing on

the H1 links. See page 47.

SPECIFIC

CAUTIONS

Before connecting the Linking Device to your LAN network, make

sure that its IP address is not used by another network station. See

page 54.

After a firmware update (flash memory update), all FF configuration

data are lost, but the IP configuration is still valid. See page 66.

SPECIFIC

CAUTIONS

The firmware versions of the primary and secondary LD 810HSE Ex

must be identical. See page 47.

Make sure that in your configuration the maximum number of

republished signals per second per H1 link is not exceeded. See

page 94.

Detecting a loss of an H1 connection between the primary device

and the entire H1 link requires that at least two H1 devices have

been connected to that H1 channel of the Linking Device and have

appeared in the H1 Live List before the loss of the connection occurs.

See page 107.

Only one of the listed faults may be present at a time. Another fault

cannot be tolerated until the redundant set has been repaired and

a fully operational secondary device is available. See page 107.

2PAA114135-610 10

Safety Summary

Do not combine different module types in redundant pairs, i.e. do

not combine a Linking Device of type LD 810HSE Ex with other types

such as LD 800HSE or LD 800HSE Ex. See page 48.

SPECIFIC

CAUTIONS

When exchanging an LD 810HSE Ex, make sure not to permute the

H1 terminal blocks. See page 47.

2PAA114135-610 11

Safety Summary

2PAA114135-610 12

About this User Manual

Any security measures described in this User Manual, e. g. for user access, password

security, network security, firewalls, virus protection, etc., represent possible steps

that a user of an 800xA System may want to consider based on a risk assessment

for a particular application and installation. This risk assessment, as well as the proper

implementation, configuration, installation, operation, administration, and maintenance

of all relevant security related equipment, software, and procedures, are the

responsibility of the user of the 800xA System.

This user manual describes the hardware installation, configuration, and handling of

FOUNDATION™ Fieldbus Linking Device LD 810HSE Ex for non-hazardous and for

hazardous areas.

The reader should have a basic understanding of the FOUNDATION™ Fieldbus system

architecture and communications protocol.

User Manual Conventions

Microsoft Windows conventions are normally used for the standard presentation of

material when entering text, key sequences, prompts, messages, menu items, screen

elements, etc.

Warning, Caution, Information, and Tip Icons

This User Manual includes Warning, Caution, and Information where appropriate to point

out safety related or other important information. It also includes Tip to point out useful

hints to the reader. The corresponding symbols should be interpreted as follows:

Electrical warning icons indicate the presence of a hazard that could result in electrical

shock.

Warning icons indicate the presence of a hazard that could result in personal injury.

Caution icons indicate important information or warning related to the concept

discussed in the text. It might indicate the presence of a hazard that could result in

corruption of software or damage to equipment/property.

2PAA114135-610 13

About this User Manual

User Manual Conventions

Information icons alert the reader to pertinent facts and conditions.

Tip icons indicate advice, e. g. on how to design your project or how to use a certain

function.

Although Warning hazards are related to personal injury, and Caution hazards are

associated with equipment or property damage, it should be understood that operation

of damaged equipment could, under certain operational conditions, result in degraded

process performance leading to personal injury or death. Therefore, fully comply with all

Warning and Caution notices.

Terminology

A complete and comprehensive list of terms is included in System 800xA System Guide

Functional Description (3BSE038018*). The listing includes terms and definitions that

apply to the 800xA System where the usage is different from commonly accepted industry

standard definitions and definitions given in standard dictionaries such as Webster’s

Dictionary of Computer Terms.

The following is a list of terms associated with the FOUNDATION™ Fieldbus Linking

Device LD 810HSE Ex that you should be familiar with. The list contains terms and

abbreviations that are unique to ABB or have a usage or definition that is different from

standard industry usage.

Table: Terminology

DescriptionTerm

FOUNDATION™ fieldbus is a bi-directional communications

protocol used for communications among field

instrumentation and control systems.

FOUNDATION™ Fieldbus

The Fieldbus Foundation is a consortium of leading controls

and instrumentation suppliers throughout the world. Its

purpose is to accelerate development and acceptance of a

single, open, interoperable fieldbus specification, as well as

hardware and software technology for companies that wish

to implement it in their automation products.

Fieldbus Foundation

2PAA114135-610 14

About this User Manual

Terminology

Released User Manuals and Release Notes

A complete list of all User Manuals and Release Notes applicable to System 800xA is

provided in System 800xA Released User Manuals (3BUA000263*).

System 800xA Released User Manuals (3BUA000263*) is updated each time a document

is updated or a new document is released. It is in pdf format and is provided in the

following ways:

• Included on the documentation media provided with the system and published to

myABB/My Control System when released as part of a major or minor release,

Service Pack or System Revision.

• Published to myABB/My Control System when a User Manual or Release Note is

updated in between any of the release cycles listed in the first bullet.

A product bulletin is published each time System 800xA Released User Manuals

(3BUA000263*) is updated and published to myABB/My Control System.

The following is a listing of documentation related to LD 810HSE Ex.

Table: Available Technical Documentation

DescriptionTitleCategory

This manual contains technical data of the linking

device LD 800HSE Ex.

Data Sheet

FOUNDATION™ Fieldbus Linking

Device LD 810HSE Ex

Hardware

2PAA118718

This document provides information not contained

in the ordinary manuals, sales information or other

types of product information for the linking device

LD 810HSE Ex. It describes known software or

documentation problems and errors that were

discovered too late to be included in the current user

instructions.

Release Notes

FOUNDATION™ Fieldbus Linking

Device LD 810HSE Ex

2PAA118719

This manual provides basic instructions for installing

the hardware and links to detailed information

needed for configuration and commissioning of the

linking device LD 810HSE Ex.

Instruction Leaflet

FOUNDATION™ Fieldbus Linking

Device LD 810HSE Ex

2PAA118720

2PAA114135-610 15

About this User Manual

Released User Manuals and Release Notes

Table: Available Technical Documentation

(Continued)

DescriptionTitleCategory

This manual provides detailed instructions on the

configuration and commissioning of

FOUNDATION™ Fieldbus subsystems with the

Fieldbus Builder FOUNDATION™ Fieldbus.

Configuration Manual

System 800xA Device

Management, FOUNDATION™

Fieldbus

Software

3BDD012902

Among other information related to communications

and fieldbusses connected to the AC 800F controller,

this document provides detailed instructions on the

configuration and commissioning of

FOUNDATION™ Fieldbus subsystems with the

Control Builder F.

Engineering Reference Manual

Communications and Fieldbusses

AC 800F

3BDD012515

2PAA114135-610 16

About this User Manual

Released User Manuals and Release Notes

1 Introduction

FOUNDATION™ Fieldbus (FF) is a fieldbus protocol based on international standards

and designed for applications in the manufacturing industry, process automation and

buildings automation. The guidelines for this fieldbus standard are published by the

Fieldbus Foundation.

FF defines two communication profiles, H1 and HSE. The H1 profile, with a transmission

rate of 31.25 kbit/s, is preferably used for direct communication between field devices

in one link (H1 link). The HSE profile, which is based on standard Ethernet and typically

features a transmission rate of 100 Mbit/s, serves first and foremost as a powerful

backbone for the connection between H1 links. The first devices that are already available

on the market and support the HSE profile are FF Linking Devices. They serve as a

gateway between the field devices on the H1 links and the HSE subnet.

The Linking Device LD 810HSE Ex is an electrical equipment with degree of protection

Ex nA, approved for use in hazardous areas of Zone 2 or in the safe area. The 4 FF-H1

interfaces are designed according to the protection method Ex ic. Only certified circuits

with an according protection method shall be connected to these FF-H1 interfaces.

Before putting the LD810 HSE Ex into operation, the corresponding marking field has

to be signed (e. g. if the device is used in ic environment, the upper marking field on

the type label has to be signed).

• Use an appropriate permanent pen for signing, e. g. an etching pen.

• More than one marking is not allowed. If you need a second marking, you must

replace the existing equipment with a new one.

• An equipment that has been operated under non-intrinsically safe conditions is

no longer permitted to be used under intrinsically safe conditions.

The LD 810HSE Ex is only approved for intended and appropriate use. In case of

noncompliance, the warranty and manufacturer’s liability do no longer apply.

2PAA114135-610 17

1 Introduction

A Defense in Depth strategy must be followed to ensure security. A Defense in Depth

strategy covers a broad spectrum of vulnerabilities including personnel, procedures,

system configurations, and physical security.

With respect to the LD 810HSE Ex, the following measures must be taken into account:

• The first step to address in establishing a secure deployment is to reduce the

surface area of vulnerability. This means removing unnecessary software,

disabling unused Windows services, and implementing a firewall to close unused

communication ports. These actions reduce the avenues of attack on each

individual machine.

The following communication ports of the Linking Device are in open/filtered state

and thus need to be protected at all time:

– Port s0/UDP

– Port 1027/UDP

– Port 1028/UDP

• In addition, Windows Group Policy allows for system wide security settings to

be managed by a redundant pair of domain controllers (if available, otherwise

Local Security Policies may be used). ABB has provided a detailing of the

standard group policies for a secure deployment of Operations and Engineering.

This includes both operational group policies recommended for all projects as

well as enhanced security group policies.

• Furthermore, deployment of Account Management must follow the principle of

least privilege to ensure that limited rights are granted to users and services

appropriately.

• It should be understood that maintaining a secure deployment over time requires

the implementation of a security patch program to address both operating system

and application vulnerabilities. ABB evaluates all security related patches released

by Microsoft, performs testing, and publishes the results to assure compatibility.

Only patches that have been approved should be installed.

• Finally, to actively protect against malicious software, ABB recommends antivirus

software on all machines on the DCS network. Antivirus software identifies,

quarantines, and removes malicious software.

2PAA114135-610 18

1 Introduction

1.1 Features of the Linking Device

The LD 810HSE Ex is a gateway between an FF High Speed Ethernet (FF-HSE) subnet

and FF-H1 links. It supports device redundancy. The Linking Device is registered as class

42c of the HSE profile, therefore providing the following functions:

• It supports up to four separate galvanically isolated FF-H1 links. In each of these

links, the Linking Device operates as Link Master as well as SM Time Publisher.

• Identification of devices connected to the H1 links

• Configuration of connected H1 devices through System Management and Network

Management via HSE

• Access to the function blocks of connected H1 devices via HSE

• Republishing of process data between H1 links

• Republishing of process data from H1 to HSE and vice versa

• Distribution of alarms and events sent by H1 devices

Figure 1.1: Linking Device Communication

2PAA114135-610 19

1 Introduction

1.1 Features of the Linking Device

1.1.1 Functionality in the HSE Subnet

• System Management Agent

• Network Management Agent

• FMS Server providing object access to H1 devices

• Publishing/Subscribing of process data from/to H1 devices

• Simple Network Time Protocol (SNTP) Server according to HSE specification (SM

time synchronization)

• Simple Network Management Protocol (SNMP) is not supported

• Maintenance functions via webserver

• Firmware update of Linking Device and H1 power supply modules via http

1.1.2 Functionality in the H1 Links

• System Management Manager

• Network Management Manager

• Support of alarm and events

• FMS Client for object access

• Publisher and Subscriber of process data

• Link Master

• SM Time Publisher: the LD will distribute the system time that is the base for alarm

time stamps

• Accesses to an H1 port MIB from H1 network is supported but write access from

the H1 network is restricted.

1.1.3 H1 Live List

The H1 live list contains all H1 devices that are active on the H1 link.

For each H1 device, the Linking Device records the node address, the PD tag, and the

device ID.

2PAA114135-610 20

1 Introduction

1.1 Features of the Linking Device

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