Pepperl+Fuchs GUB/WE-TVCC Operating instructions

Pepperl+Fuchs
Brand
Pepperl+Fuchs
Model
GUB/WE-TVCC
Type
Operating instructions

This manual is also suitable for

Release date 2020-11-24 DOCT-4031D Refer to „General Notes Relating to Pepperl+Fuchs Product Information“
Validity
Specifi c processes and instructions in this instruction manual require special
provisions to guarantee the safety of the operating personnel.
Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation,
maintenance, and dismounting lies with the plant operator.
The personnel must be appropriately trained and qualifi ed in order to carry
out mounting, installation, commissioning, operation, maintenance, and
dismounting of the device. The trained and qualifi ed personnel must have
read and understood the instruction manual.
Reference to Further Documentation
Observe laws, standards, and directives applicable to the intended use
and the operating location. Observe Directive 1999/92/EC in relation to
hazardous areas.
The corresponding datasheets, manuals, declarations of conformity, EC-
type-examination certifi cates, certifi cates, and control drawings if applicable
(see datasheet) are an integral part of this document. You can fi nd this
information under www.pepperl-fuchs.com.
Intended Use
The GUB series of Ex db IIC certifi ed enclosures forms the optimal basis
for the application-specifi c confi guration of terminal boxes, control stations
as well as control and distribution panels. A wide range of components and
control functions can be integrated in one out of many sizes of Ex db and Ex
tb certifi ed fl ameproof enclosures. They are manufactured from copper-free
aluminum with increased corrosion resistance or from high-quality stainless
steel. This durability and the comprehensive enclosure sizes cover the
requirements of many industries including off shore and marine applications.
A choice of windows allows viewing of integrated monitoring functions.
Electrical components can be integrated as per customer specifi cation.
Mounting and Installation
Observe the installation instructions according to IEC/EN 60079-14.
If you intend to install the device or enclosure in areas that may be exposed
to aggressive substances, ensure that the stated surface materials are
compatible with these substances. If required, contact Pepperl+Fuchs for
further information.
If mounting the enclosure on concrete use expansion anchors. When
mounting the enclosure to a steel framework use vibration resistant mounting
material.
Protect the device against long-term or excessive mechanical vibrations.
Observe the following points when installing cable glands:
• Only use cable glands that are suitably certifi ed for the application.
• Only use cable glands with a temperature range appropriate to the
application.
• Ensure that the degree of protection is not violated by the cable glands.
If you use cable glands with cylindrical thread, secure the cable glands
against loosening by suitable glue or similar means.
For control panels with IECEx certifi cation, only use cable glands with metric
thread or NPT thread.
Mount the device so that it complies with the specifi ed degree of protection
according to IEC/EN 60529.
Ensure that the degree of protection is not violated by the cable glands and
the stopping plugs.
Close all unused enclosure holes with the appropriate stopping plugs.
The enclosure cover is heavy. In order to avoid personal injuries or property
damage, make appropriate provisions for the mounting procedure.
Do not damage the fl amepath surfaces between enclosure and enclosure
cover during the opening of the control panel.
If one of the fl amepath surfaces is damaged, exchange enclosure and
enclosure cover.
Do not add additional components into the control panel, which are not listed
in the original bill of materials.
Observe the tightening torque of the terminal screws.
The delivered control panel is completely wired. Do not modify or manipulate
this control panel. Observe the wiring diagram when connecting the control
panel.
Ensure that external ground connections exist, are in good condition, and are
not damaged or corroded.
In order to minimize power dissipation, observe the maximum possible
conductor lengths.
If radio frequency sources are present in the device, the usage of the device
is bound to local restrictions. Ensure that the local restrictions allow usage of
this device before commissioning.
Associated Apparatus / Intrinsically Safe Circuits
• When the control panel is equipped with an associated apparatus with
intrinsically safe circuits and the panel is in addition equipped with
a thermal probe for protecting the I.S. apparatus against ambient
temperatures where it is not designed for, this thermal probe has to be
connected to either an internal or external switch which switches OFF
the power for the I.S. apparatus in case the temperature inside of the
panel reaches the upper or lower thresholds of the I.S. apparatus. If
an external temperature switch is used, the user has to confi gure the
settings of that switch according to the following rules:
• Maximum temperature response threshold of [(TIEx-2) ±2°C]
TIEx = Maximum value of the certifi ed ambient temperature of the
internal I.S. apparatus.
• Minimum temperature response threshold of [(TminEx+2)±2°C].
TminEx = minimum value of the certifi ed ambient temperature of the
internal I.S. apparatus.
Schedule of Limitations
The width of the fl ameproof joints is superior to those specifi ed in the tables
of EN/IEC 60079-1. Always contact Pepperl+Fuchs in case of any repairs of
the fl ameproof joints.
When devices certifi ed for hazardous areas are included in the solution,
their limitations as specifi ed in their respective documentation have to be
respected.
Operation, Maintenance, Repair
Observe IEC/EN 60079-17 for maintenance and inspection.
The device must be disconnected from the power supply prior to installation
and maintenance. The power supply may be activated only after all the
circuits required for operation have been fully assembled and connected.
If the control panel was aff ected by a short circuit, check the following.
Check the functionality of the control panel.
Check that the integrity of the fl ameproof enclosure is present.
If the enclosure is damaged, replace enclosure and enclosure cover.
Check all surfaces of the fl amepath for damage. If an actuator is present,
check the fl amepaths of the actuator for damage.
If the surfaces of the fl amepath are damaged, replace the enclosure and the
enclosure cover. If the surfaces of the fl amepath of an actuator are damaged
replace the complete actuator.
Do not paint or varnish the surfaces of the fl amepath.
Enclosures with degree of protection IP66/67 have seals in the fl amepath.
Ensure that all seals are clean, undamaged, and correctly fi tted.
If there is a defect, always replace the device with an original device.
Safety-relevant markings are found on the nameplate supplied. Ensure
that the nameplate is present and legible. Take the ambient conditions into
account.
If the internal equipment contains a battery and a potentially explosive
atmosphere is present, do not open the enclosure.
Technical Specifi cations
General
Type and variants GUB*, see type code table
GUBX*, see type code table
Electrical specifications
Operating voltage 1500 V DC / 1000 V AC max.
Operating current recommended 1600 A max.
Mechanical specifications
Dimensions
see data table, values might differ slightly due
to manufacturing tolerances
for custom designed solutions dimensions and
mass may differ
Thread type metric ISO pitch 1.5 mm or
NPT ANSI ASME B1.20.1
Enclosure cover threaded round cover
Cover fixing flamepath thread
Cover seal none, O-ring for IP66/67
Degree of protection IP66 (IP66/67 with O-ring)
Cable entry see data table
Grounding M6 external grounding points
Mass
see data table
valid for empty enclosure, will increase
according to integrated components
Material
Enclosure aluminum alloy or AISI 316L stainless steel
Finish aluminum: epoxy coated RAL 7005 (grey)
stainless steel: shot peened
O-Ring silicone
Glass thermo-resistant tempered glass
Ambient conditions
Ambient temperature -60 ... 60 °C (-58 ... 140 °F)
depending on integrated components
Data for application in connection with hazardous areas
EU-type examination
certificate
INERIS 14 ATEX 0035X
INERIS 14 ATEX 9005U
Marking
II 2 GD
Ex db IIC T* Gb
Ex tb IIIC T** °C Db
T6/T85 °C, T5/T100 °C, T4/T135 °C,
T3/T200 °C
depending on configuration, ambient
temperature and built-in power loss
Maximum power
dissipation
see data table
maximum power dissipation at T4/+40 °C
enclosure without window
International approvals
IECEx approval IECEx INE 14.0042X
IECEx INE 16.0051U
EAC approval TC RU C-IT.AA87.B.00156
Further approvals available on request
Conformity
Degree of protection EN60529
CE marking 0080 or 0102, see type label
Control and Distribution Panels
GUB* / GUBX*
If the device is installed in potentially explosive dust atmosphere, remove dust
layers which exceed 5 mm in regular intervals.
Avoid electrostatic charges which could result in electrostatic discharges
while installing, operating, or maintaining the device.
If cleaning is necessary while the device is located in a hazardous area, in
order to avoid electrostatic charging only use a clean damp cloth.
Do not modify or manipulate the device.
Modifi cations are permitted only if approved in this instruction manual.
Delivery, Transport, Disposal
Disposing of device and packaging must be in compliance with the applicable
laws and guidelines of the respective country.
Type Code / Model Number
Enclosure type
GUB enclosure Ex d IIC
|Material
| copper-free aluminum
|Xstainless steel AISI 316L
||Window
| | no window
||Wwindow
|||Enclosure variant
| | | standard variant
|||Evariant with extension
||||Enclosure size
||||00 ... 5 see dimensions data table
|||| |Electrical circuits
|||| | Dwithout intrinsically safe circuits
|||| | Iintrinsically safe circuits integrated
|||| | |Type of application
|||| | |Uempty enclosure
|||| | |Tterminal box
|||| | |CP control panel
|||| | |CS control station
|||| | |DB distribution board
|||| | |DMT electronic earthing system
|||| | |MS motor starter
|||| | |PS power switching
|||| | |RIO remote I/O field unit
|||| | |IFS interface solution
|||| | |FJB fieldbus solution
|||| | |OS optical solution
|||| | |Q40
engineered solution per
customer specification
(Q40)
|||| | | |Variant number
| | | | | | | -Yxxxxxx
GUB W E 3 .D .CP -Yxxxxxx
Example: Control panel GUB size 3 in aluminum, with extension and
window, without intrinsically safe circuits
Brief Instructions
Pepperl-Fuchs GmbH
Lilienthalstrasse 200
69307 Mannheim, Germany
Tel. +49 621 776-0
Fax +49 621 776-1000
Document No.: DOCT-4031D
Edition: 11/2020
Copyright Pepperl+Fuchs
www.pepperl-fuchs.com
ENG
Release date 2020-11-24 DOCT-4031D Refer to „General Notes Relating to Pepperl+Fuchs Product Information“
Standards
EN 60079-0:2012/A11:2013
EN 60079-1:2014
EN IEC 60079-7:2015
EN 60079-11:2012
EN 60079-28:2015
EN 60079-31:2014
and/or
IEC 60079-0:2011
IEC 60079-1:2014-06
IEC 60079-7:2015
IEC 60079-11:2011
IEC 60079-28:2015
IEC 60079-31:2013
Class of Temperature / Ambient Temperature for Cable Entries and Cable
Only use cable entries and cables suitable for the class of temperature /
ambient temperature as reported in the following table.
Max. ambient
temperature
[°C]
Class of temperature
type of protection Ex d IIA, IIB, IIC
T6
[°C]
T5
[°C]
T4
[°C]
T3
without window
[°C]
T3
with window
[°C]
40 n.a. n.a. 110 150 140
50 n.a. n.a. 110 150 140
60 n.a. 90 110 150 150
70 n.a. 90 110 160 150
80 - 90 115 160 150
Connection with cables suitable for the above mentioned temperatures.
Comparative Table Marking / Thread of the Cable Entry
Threaded entries in the enclosures are identifi ed by the following coding:
Markings according to the requirements of IEC 60079-1 clause 13.2
00 C = 1/4'' ISO228 00 N = 1/4'' NPT 00 M = M12 x 1.5 9PG = PG9
1 C = 1/2'' ISO228 0 N = 3/8'' NPT 0 M = M16 x 1.5 11PG = PG11
3 C = 1'' ISO228 1 N = 1/2'' NPT 1 M = M20 x 1.5 13PG = PG13
00 G = 1/4'' ISO 7/1 2 N = 3/4'' NPT 2 M = M25 x 1.5 16GP = PG16
0 G = 3/8'' ISO 7/1 3 N = 1'' NPT 3 M = M32 x 1.5 21PG = PG21
1 G = 1/2'' ISO 7/1 4 N = 1 1/4'' NPT 4 M = M40 x 1.5 29PG = PG29
2 G = 3/4'' ISO 7/1 5 N = 1 1/2'' NPT 42 M = M42 x 1.5 36PG = PG36
3 G = 1'' ISO 7/1 6 N = 2'' NPT 5 M = M50 x 1.5 42PG = PG42
4 G = 1 1/4'' ISO 7/1 7 N = 2 1/2'' NPT 6 M = M63 x 1.5 48PG = PG48
5 G = 1 1/2'' ISO 7/1 8 N = 3 '' NPT 7 M = M75 x 1.5
6 G = 2'' ISO 7/1 9 N = 4” NPT 8 M = M85 x 1.5
7 G = 2 1/2 '' ISO 7/1 9 M = M110 x 1.5
8 G = 3'' ISO 7/1
9 G = 4” ISO 7/1
“G” means also equivalent type according UNI6125 or EN10266-2
Example: diameter of the hole Ref. 2 M = thread M25 x 1.5
Legend
Mass is valid for empty enclosure, it will increase according to integrated components and cable glands
For custom designed solutions, such as for different termperature ranges, dimensions and mass may differ
Cable Entries max. Quantity per Size GUB* and GUBX*
Type
Cover Faces A ... D Bottom
M12 M20 M25 M32 M42 M50 M63 M75 M85 M110 M20 M25 M32 M42 M50
1/4" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 1/2" 3/4" 1" 1-1/4" 1-1/2"
GUB*00* 1 4 3 2 1 1 1 - - - 2 2 1 - -
GUB*0* 1 6 5 3 2 2 1 1 - - 4 3 1 - -
GUB*0H* 1 10 8 4 3 2 1 1 1 1 4 3 1 - -
GUB*1* 2 8 8 5 2 2 2 1 6 4 2 1 1
GUB*1H* 2 12 10 5 4 4 2 1 1 1 6 4 2 1 1
GUB*1PF* 1 8 6 3 2 2 1 - - - 4 3 1 1 1
GUB*2* 3 10 10 6 3 3 2 2 - - 10 8 4 2 2
GUB*3* 3 20 15 10 6 5 3 2 2 1 10 8 4 2 2
GUB*3L* 8 30 25 15 8 8 5 3 2 1 20 12 10 4 4
GUB*4* 10 45 35 20 14 10 8 5 3 1 25 15 11 5 5
GUB*4A* 10 28 20 12 10 5 4 3 3 - 25 15 11 5 5
GUB*5* 12 70 60 35 20 15 12 6 5 3 35 20 18 6 6
Metric ISO pitch 1.5mm, NPT ANSI ASME B1.20.1
Table shows drilling pattern for ambient temperature range -20 … +60 °C. For lower temperatures please contract Pepperl+Fuchs
For types of cable glands and combination of different gland sizes please contact Pepperl+Fuchs
Dimension values see data table.
Real values might diff er slightly due to manufacturing tolerances.
Dimensions are valid for standard enclosures and IP66 variants only.
Image and drawing are generic for this device type and may deviate from the specifi c variant.
Legend
AHeight
BWidth
CDepth
DInternal height
EInternal width
FInternal depth to surface mounting plate
GMounting holes distance, vertical
HMounting holes distance, horizontal
JMounting holes diameter
KMaximum external dimension of mounting brackets
LDiameter threaded cover
LDiameter circular window (window variants only)
MDiameter mounting aperture
[A] ... [D] Cable entry faces
Release date 2020-11-24 DOCT-4031D Refer to „General Notes Relating to Pepperl+Fuchs Product Information“
Dimensions GUB*
[B]
[A]
[C] [D]
A
L
G
K
H
B
F
C
D
M
E
J
[B]
[A]
[C] [D]
A
G
K
H
B
D
E
J
Dimensions GUBW*
[B]
[A]
[C] [D]
A
L
M
G
K
H
B
F
C
D
E
J
[B]
[A]
[C] [D]
A
G
K
H
B
D
E
J
Dimensions GUBE*
Variant-Specifi c Data GUB*
Type
External dimensions
[mm]
Internal dimensions
[mm]
Mounting
[mm]
Diameter
[mm] Mounting
brackets
quantity
Mass
[kg]
Max. power
dissipation
at T4/+40 °C
[W]
A B C K D E F G H J L M
GUB00* 119 119 137 166 92 92 102 145 95 8 112 97 2 2 48
GUB0* 150 150 145 200 125 125 117 178 125 8 136 114 2 3.5 78
GUB0H* 150 150 185 200 125 125 150 178 125 8 136 114 2 4.5 91
GUB1* 202 202 155 255 170 170 110 228 178 10 189 163 2 6.4 122
GUB1H* 202 202 200 255 170 170 150 228 178 10 189 163 2 7.6 143
GUB1PF* 176 176 139 220 150 150 105 196 154 10 170 147 2 6.4 95
GUB2* 250 250 160 305 225 225 112 275 232 10 231 206 4 8.5 181
GUB3* 260 260 215 310 228 228 169 285 228 10 231 206 4 11.5 222
GUB3L* 360 360 238 430 325 325 183 395 318 10 348 320 4 21 293
GUB4* (-20 °C) 450 450 305 525 410 410 227 485 410 10 437 406 4 43.5 466
GUB4* 450 450 305 525 410 410 215 485 410 10 437 406 4 53.5 466
GUB4A* (-20 °C) 450 450 235 525 410 410 157 485 410 10 437 406 4 38 400
GUB4A* 450 450 235 525 410 410 145 485 410 10 437 406 4 48 400
GUB5* 555 555 400 647 514 514 266 595 500 14 546 504 4 80 749
Variant-Specifi c Data GUBW*
Type
External dimensions
[mm]
Internal dimensions
[mm]
Mounting
[mm]
Diameter
[mm] Mounting
brackets
quantity
Mass
[kg]
Max. power
dissipation
at T4/+40 °C
[W]
A B C K D E F G H J L M
GUBW00* 119 119 121 166 92 92 85 145 95 8 64 97 2 2.1 48
GUBW0* 150 150 135 200 125 125 105 178 125 8 79 114 2 3.6 78
GUBW0H* 150 150 171 200 125 125 137 178 125 8 79 114 2 4.6 91
GUBW1* 202 202 134 255 170 170 95 228 178 10 121 163 2 6.3 122
GUBW1H* 202 202 176 255 170 170 135 228 178 10 121 163 2 7.5 143
GUBW2* 250 250 140 305 225 225 93 275 232 10 160 206 4 9 95
GUBW3* 260 260 193 310 228 228 150 285 228 10 160 206 4 11 181
GUBW3L* 360 360 219 430 325 325 160 395 318 10 260 320 4 22 222
GUBW4* (-20 °C) 450 450 281 525 410 410 203 485 410 10 260 406 4 44 293
GUBW4* 450 450 281 525 410 410 203 485 410 10 260 406 4 51 466
GUBW4A* (-20 °C) 450 450 211 525 410 410 133 485 410 10 260 406 4 39 466
GUBW4A* 450 450 211 525 410 410 133 485 410 10 260 406 4 46 400
GUBW5* 555 555 400 647 514 514 275 595 500 14 260 504 4 80 749
Variant-Specifi c Data GUBE*
Type
External dimensions
[mm]
Internal dimensions
[mm]
Mounting
[mm]
Diameter
[mm] Mounting
brackets
quantity
Mass
[kg]
Max. power
dissipation
at T4/+40 °C
[W]
A B C K D E F G H J L M
GUBE0* 150 150 252 200 125 125 224 178 125 8 136 114 2 3.3 111
GUBE0H* 150 150 292 200 125 125 255 178 125 8 136 114 2 4.8 125
GUBE1* 202 202 301 255 170 170 255 228 178 10 189 163 2 9.1 185
GUBE1H* 202 202 345 255 170 170 299 228 178 10 189 163 2 10.4 206
GUBE2* 250 250 340 305 225 225 291 275 232 10 231 206 4 13 283
GUBE3* 260 260 391 310 228 228 345 285 228 10 231 206 4 15.2 323
GUBEB3L* 360 360 405 430 325 325 345 395 318 10 348 320 4 32.5 405
GUBE3L* 360 360 495 430 325 325 435 395 318 10 348 320 4 35 458
GUBE4* (-20 °C) 450 450 545 525 410 410 470 485 410 10 437 406 4 59 675
GUBE4* 450 450 545 525 410 410 457 485 410 10 437 406 4 69 675
GUBE4A* (-20 °C) 450 450 475 525 410 410 397 485 410 10 437 406 4 54 609
GUBE4A* 450 450 475 525 410 410 384 485 410 10 437 406 4 64 609
[B]
[A]
[C] [D]
A
G
K
H
B
F
C
M
D
E
J
L
[B]
[A]
[C] [D]
A
G
K
H
B
D
E
J
Release date 2020-11-24 DOCT-4031D Refer to „General Notes Relating to Pepperl+Fuchs Product Information“
Dimensions GUBWE*
Dimensions GUBX*
Stainless steel GUBX enclosures are available with extensions and various viewing windows, too
For details please contact Pepperl+Fuchs
[B]
[A]
[C] [D]
A
G
K
H
B
F
C
M
D
E
J
L
[B]
[A]
[C] [D]
A
G
K
H
B
D
E
J
[B]
[A]
[C] [D]
A
M
G
K
H
B
F
C
D
E
L
J
[B]
[A]
[C] [D]
A
G
K
H
B
D
E
J
Variant-Specifi c Data GUBWE*
Type
External dimensions
[mm]
Internal dimensions
[mm]
Mounting
[mm]
Diameter
[mm] Mounting
brackets
quantity
Mass
[kg]
Max. power
dissipation
at T4/+40 °C
[W]
A B C K D E F G H J L M
GUBWE0* 150 150 242 200 125 125 212 178 125 8 79 114 2 3.5 111
GUBWE0H* 150 150 278 200 125 125 242 178 125 8 79 114 2 5 125
GUBWE1* 202 202 281 255 170 170 240 228 178 10 121 163 2 9 185
GUBWE1H* 202 202 323 255 170 170 284 228 178 10 121 163 2 10.3 206
GUBWE2* 250 250 340 305 225 225 272 275 232 10 160 206 4 12.5 283
GUBWE3* 260 260 371 310 228 228 330 285 228 10 160 206 4 15.5 323
GUBWEB3L* 360 360 384 430 325 325 322 395 318 10 260 320 4 33.5 405
GUBWE3L* 360 360 474 430 325 325 412 395 318 10 260 320 4 36 458
GUBWE4* (-20 °C) 450 450 522 525 410 410 445 485 410 10 260 406 4 61 675
GUBWE4* 450 450 522 525 410 410 445 485 410 10 260 406 4 68 675
GUBWE4A* (-20 °C) 450 450 452 525 410 410 372 485 410 10 260 406 4 56 609
GUBWE4A* 450 450 452 525 410 410 372 485 410 10 260 406 4 63 609
Variant-Specifi c Data GUBX*
Type
External dimensions
[mm]
Internal dimensions
[mm]
Mounting
[mm]
Diameter
[mm] Mounting
brackets
quantity
Mass
[kg]
Max. power
dissipation
at T4/+40 °C
[W]
A B C K D E F G H J L M
GUBX00* 112 112 131 163 92 92 98 145 95 8 112 97 2 5.3 48
GUBX0* 150 150 153 205 125 125 113 178 125 8 136 114 2 12 78
GUBX0H* 150 150 190 205 125 125 150 178 125 8 136 114 2 16 91
GUBX1* 200 200 157 255 173 173 110 228 178 10 189 163 2 23 122
GUBX1H* 200 200 197 251 173 173 150 228 178 10 189 163 2 27 143
GUBX1PF* 176 176 137 220 150 150 95 196 154 10 170 147 2 23 95
GUBX2* 256 256 160 305 225 225 114 275 232 10 235 206 4 30 181
GUBX3* 258 258 215 310 225 225 165 285 228 10 235 206 4 37 222
GUBX3L* 347 347 255 430 325 325 185 395 318 10 348 320 4 91 293
GUBX4* 440 440 316 530 410 410 228 485 410 14 437 406 4 180 466
GUBX4A* 440 440 246 530 410 410 158 485 410 14 437 406 4 155 400
GUBX5* 540 540 376 640 510 510 273 595 510 16 540 504 4 216 749
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Pepperl+Fuchs GUB/WE-TVCC Operating instructions

Pepperl+Fuchs
Brand
Pepperl+Fuchs
Model
GUB/WE-TVCC
Type
Operating instructions
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