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SATELLITE Maxim 2000 Assembly Instructions

  • Hello! I've reviewed the Unit Assembly Instructions for the MAXIM 2000 MX2 II portable restroom. This document provides detailed, step-by-step guidance on how to assemble the unit. I'm familiar with the various stages, from fastening the panels to installing the final components. I'm here to answer your questions about the assembly process or any features you might be curious about.
  • What tools are needed for assembly?
    When should the shipping screw be removed from the door?
    Which direction references are used in the instructions?
16186 INSTRUCTION, MX2 II 1
2530 Xenium Lane North, Minneapolis, MN 55441
Telephone: 763-553-1900 Fax: 763-553-1905
800-328-3332 / www.satelliteindustries.com
MAXIM 2000 IITM
Unit Assembly Instructions
8/21 REV K
16186 INSTRUCTION, MX2 II 28/21 REV K
INTRODUCTION
Satellite portable restrooms must be assembled according to approved assembly procedures.
Avoid variations in assembly procedures which could adversely affect product life and warranty.
IMPORTANT: Do not remove shipping screw from door until instructed to in the “Install the Front Assembly” step.
All references to left, right, front and rear correspond to this illustration.
TOOLS:
3/8” HEX SOCKET
#10 (3/16”) DRILL BIT
POP RIVET GUN
#2 PHILLIPS SCREWDRIVER
FLAT SCREWDRIVER
HELPFUL HINTS:
•KEEP WORK AREA ORGANIZED.
•Do not open all of the kit boxes, only enough to assemble the toilets you are currently working on.
•Use toilet paper holders for parts bins on multiple unit assembly
•The door latch can be put on at any time. For efficiency this can be done earlier on multiple unit assembly.
•The assembly procedure is written for assembly of a single unit. If assembling multiple units,
considerable efficiency can be gained by having a crew work in assembly line fashion.
•An apron with large pockets, is handy for holding parts and tools.
LEFT
RIGHT
FRONT
REAR
16186 INSTRUCTION, MX2 II 38/21 REV K
EXPLODED DRAWING
1-A
3
5
6
7
8
9
10
11
12
14
24
14
24
24
24
15
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18 19
19
20
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25
25
25
25
25
.
(2)
NOTES:
** USED ONLY WITH BLOW MOLDED BASE ( 22234 )
**
**
1C
1-B
2
24 (2)
(16)
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16186 INSTRUCTION, MX2 II 4
8/21 REV K
24
23
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20
18
19
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14 HDWE-MX2 II 16202
25 11315 39 WASHER, 3/16 RIVET STNLS
24 13860 34 SCREW, #14 X 1-1/2 W/WSH GOLD
23 18755 5RIVET, AVDEL SILVER LONG
22 17030 2RIVET, AVDEL BLACK
21 14427 22 RIVET, #66 LSH W/LCK MANDREL
20 11030 35 RIVET. #66 AAL POP
19 11054 6RIVET, #68 AAL POP
18 10161 1PLUG, ½ INDICATOR BLACK PLST
17 14767 1LATCH, RESTROOM PLASTIC
16 10891 1HOOK, FLAT COAT STNLS
15 16807 1HANDLE, PLASTIC HOVER
14 22384 6 BOLT- ¼-20 X 1-1/4 DOG PNT WSH
MX2 II RESTROOM
13 13860 10 SCREW-#14 X 1-1/2 W/WSH GOLD
12 14133 1VENT PIPE. 4 X 62-1/2 GREY
11 14119 1URINAL, STAND OVER DGRY
10 14765 1TANK, MX2 DGRY
922310 1SPINDLE-PRGRD II 3 ROLL METAL
816075 1SHELF, MX2 & TUFWAY
714959 1SEAT, ELONG MX2/MX3/TRS/HT BLK
616167 1ROOF, MX2 II
522209 1HOOD-PAPERGRD 3 ROLL DGRY
416202 1HDWE MX2 II
3 1 DESIGN, MX2 II FRONT
2 3 DESIGN, MX2 II PANEL
1 C 10034 1BASE ASSY-IMPACT SOLID FLOOR
19014 1BASE, TUFWAY ROTO MOLD DGRY
22234 1BASE-BLOWMOLDED
ITEM PART# QTY DESCRIPTION
25
1 A
**
*
NOTES:
** USED ONLY WITH BLOW MOLDED BASE ( 22234 )
* SEE ITEM 13 FOR ADDITIONAL SCREWS
1 B
16186 INSTRUCTION, MX2 II 58/21 REV K
1. FASTEN PANELS TO BASE
A. BLOWMOLDED BASE ( 22234 ) OPTION
•Start with Rear Panel; place bottom edge of Panel against runner top.
•Align end Panel holes with threaded inserts of base and install (2) Bolts # 22384
•Install (3) Screws # 13860 in remaining Panel holes.
•Place side panel on base; align rear Panel hole with threaded insert & install Bolt # 22384
•Insure side Panels are level to base, then install (4) Screws # 13860 in remaining Panel holes.
•Repeat process for remaining panel.
DO NOT OVER TIGHTEN
THREADED
INSERTS
BOLTS
14
BLOWMOLDED BASE
(4)
B. ROTO-MOLDED BASE ( 19014 ) OPTION
•Start with Rear Panel; place bottom edge of Panel against runner top.
•Align end Panel holes with cored holes of base and install (2) screws # 13860.
•Install (3) Screws # 13860 in remaining Panel holes.
•Place side panel on base; align end Panel holes with cored holes of
base & install (2) screws # 13860.
•Install (3) Screws # 13860 in remaining Panel holes.
•Repeat process for remaining panel.
DO NOT OVER TIGHTEN
CORED
HOLES
SCREWS
24
ROTO-MOLDED BASE (15)
16186 INSTRUCTION, MX2 II 68/21 REV K
C. IMPACT BASE ( 10034 ) OPTION
NOTE: USE SAME PROCESS FOR 10033 GRID BASE
•Start with Rear Panel. Place bottom edge of Panel against top of spacer ribs, located
at each corner.
•Center panel using the centering bump as a reference.
•Install (5) Screws # 13860.
•Place side panel on base; center panel using the centering bump, align corner rivet holes,
install (5) screws # 13860.
•Repeat process for remaining panel.
** NOTE: SIDE PANELS MUST BE FLUSH WITH SPACING RIBS AT EACH CORNER.
DO NOT OVER TIGHTEN SCREWS
SPACER
RIBS
SCREWS
24
IMPACT BASE
(15)
CENTER BUMP
16186 INSTRUCTION, MX2 II 78/21 REV K
2. RIVET PANELS TOGETHER
•Rivet Panels together using (8) Rivets #11030 & (8) Washers #11315.
•Note rivet from outside with washer inside. ( see diagram # 7 )
•Fasten bottom corner using Screw #13860 Drive screw into base corner( see diagram # 8 )
•Repeat process for remaining panel.
20
24
25
20
(16)
(16)
(2)
(16)
DIAGRAM #7
DIAGRAM #8
24
(2)
16186 INSTRUCTION, MX2 II 88/21 REV K
3. INSTALL TANK & TOILET SEAT
•Install Toilet Seat #14959 onto Tank #14765, using plastic bolts and nuts provided with seat.
•Place Tank #14765 into Base cradle.
•Push Tank firmly down and fasten using (6) Screws #13860 .
DO NOT OVER TIGHTEN
24
7
24 (6)
LEFT PANELREAR PANELRIGHT PANEL
NOTE: Screws must not be visible from interior of restroom.
16186 INSTRUCTION, MX2 II 98/21 REV K
4. INSTALL SHELF & URINAL
•Drill dimples for Shelf #16075 in left rear corner .
•Align Shelf with drilled holes. ( Drill from outside )
•Rivet using (4) Rivets #11030 and (2) Washers #11315. (2 persons required)
Note rivets are from the outside & washers are on the inside of shelf.
•Install Urinal #14119 drain tube into tank vent hole.
•Level Urinal and transfer drill through Urinal into left side Panel.
•Rivet using (2) Rivets #11054 and (2) Washers #11315
20 (4)
19 (2)
25 (2)
25 (2)
16186 INSTRUCTION, MX2 II 108/21 REV K
5. INSTALL PAPER GUARD
•Locate & drill the lower right hole in Panel, drill ½” above existing dimple. ( see diagram # 11 below )
•Rivet in lower right hole of Paperguard #22209 using Rivet #11054 and Washer #11315.
•Level Paperguard and transfer drill through Paperguard into right side Panel.
•Rivet using (3) Rivets #11054 and (3) Washers #11315
19 (4)
25
(4)
DIAGRAM #11
.500
16186 INSTRUCTION, MX2 II 118/21 REV K
6. INSTALL ROOF
•Place Roof on top of Panels..
•Rivet using (15) Rivets #11030 and (15) Washers #11315 . ( see diagram # 14 below )
20 (15)
25
(15)
DIAGRAM #14
25
(15)
20 (15)
16186 INSTRUCTION, MX2 II 128/21 REV K
7. INSTALL FRONT ASSEMBLY
•Lay Toilet on its back, as shown below.
•Rivet Side Panels to Front assembly using (16) Rivets #14427
NOTE: do not fasten the bottom hole of the panels at this time.
•Rivet Roof starting with the center two holes using (2) Rivets #14427 ( see below).
•Transfer drill remaining (4) holes through Roof into Front assembly.
•Install (4) Rivets #14427 ( see diagram # 16 )
21 (16)
21 (6)
DIAGRAM #16
21
ROOF
FRONT
ASSEMBLY
(6)
RIVET
FIRST
TRANSFER DRILL
16186 INSTRUCTION, MX2 II 138/21 REV K
8. FASTEN FRONT TO BASE
A. BLOWMOLDED BASE ( 22234 ) OPTION
•Install (2) Bolts #22384
•Install (4) Screws #13860
•Fasten bottom Panel holes using (2) Screws #13860. Drive screw into corner of Base.
•Remove shipping screw.
24
(4)
14 (2)
SHIPPING
SCREW
(2)
24
B. ROTO-MOLDED BASE ( 19014 ) OPTION
•Install (6) Screws #13860
•Fasten bottom Panel holes using (2) Screws #13860. Drive Screws into corner of Base.
•Remove shipping screw.
24
(6)
SHIPPING
SCREW
24
(2)
16186 INSTRUCTION, MX2 II 148/21 REV K
C. IMPACT BASE ( 10034 ) OPTION
•Install (6) Screws #13860
•Fasten bottom Panel holes using (2) Screws #13860. Drive Screw into corner of Base.
•Remove shipping screw.
24
(6)
SHIPPING
SCREW
24
(2)
9. INSTALL VENT PIPE
•Push Vent Pipe #14133 up through roof and pull down into
Urinal vent.
•Install 2) Screws #13860 into dimples on Tank & Urinal.
24 (2)
12
TWIST & PUSH
16186 INSTRUCTION, MX2 II 15
2530 Xenium Lane North, Minneapolis, MN 55441
Telephone: 763-553-1900 Fax: 763-553-1905
800-328-3332 / www.satelliteindustries.co
8/21 REV K
10. INSTALL DOOR LATCH
•Turn indicator to IN USE (red) & Latch upright to close position.
•Insert stud into door.
•Rivet using (4) Rivets #18755.
•Insert Plug #10161
23
17
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11. INSTALL HANDLE & COAT HOOK
•Align Handle #16807 with holes.
•Rivet using (2) Rivets #17030.
•Align Hook #10891 with holes.
•Rivet using Rivet #18755
•Peel coating from mirror
15
22 (2)
16
23
Peel coating from mirror
/