Andersen 78ST User manual

Manual 78ST/FS

Version 1.1

GENERAL INFORMATION

Due to the best choice of materials and high precision in manufacturing, we recommend, for

normal use, only to dismantle, clean and lubricate the winch once every second year. Under

extensive use, such as racing, charter or blue water sailing, we recommend to lubricate the winch

once every year.

We strongly recommend always to use ANDERSEN WINCH GREASE, when lubricating your

winch. ANDERSEN WINCH GREASE is a high quality silicone/Teflon grease product.

Most other types of grease, including “marine grease” are not suitable for lubrication of winches.

Non-suitable grease products can cause malfunction, which could result in fatal injuries for the

user and others.

Pawl arm springs should be replaced every second year. Spare arm springs and other parts that

may be required are included in the ANDERSEN Service Kit. Please refer to the service instruction

for the Service Kit suitable for the specific winch.

When the winch handle is not in use but the winch is under load, we recommend, from a safety

point of view, to remove the winch handle from the winch.

To ensure correct function of the selftailing unit, only use recommended line sizes. When using

the winch with mooring lines DO NOT use the selftailing function and be sure that the mooring line

is not in contact with the selftailing arm.

To ensure the best possible functioning of the winch, we recommend that the winch is placed in

accordance with the line entry shown below.

Be also aware that selftailing arm is positioned correctly. We recommend to have the selftailing

arm positioned within the shaded area. On 12ST and 28ST the position of the selftailing arm is

fixed, making it very important to establish the proper location of the holes prior to drilling these in

the deck. On all other models, the selftailing arm can be placed in several different positions after

having installed the winch.

INSTALLATION

Installing the winch is easy, if you follow these instructions. The numbers in ( ) refer to the position

numbers in the parts list.

Tools required for the installation:

Allen key (10 mm.).

Allen key (6 mm.).

Drill Ø12,5mm.

6 pcs. M12 countersunk head screws.

1. Remove screws (20).

2. Remove self-tailing arm (17) and drum (32).

3. Mark location of bolt holes using the lower base (1) as a template.

4. Remove complete winch. Be sure that no dust comes into contact with the winch while

drilling.

5. Drill bolt holes ø12,5 mm.

6. Apply a light coat of bedding compound, ensuring that each bolt hole is bedded. Keep

drain grooves clear.

7. Fasten lower base (1) into place using 6 pcs. M12 countersunk head screws. Use large

washers or a backing plate.

8. Assemble in reverse order.

9. Check that the winch is functioning correctly:

The drum should operate smoothly, by turning the drum clockwise by hand.

The drum must not turn when trying to turn the drum anti clockwise.

While turning the winch handle clockwise the drum should turn slowly.

While turning the winch handle anti clockwise the drum should turn fast.

SERVICE INSTRUCTION

Tools required for service:

Allen key (6 mm.).

Allen key (10 mm.).

Screwdriver (small).

Winch handle.

1. Remove screws (20).

2. Remove self-tailing arm (17) and drum (32).

3. Remove drive shaft (16).

4. Remove and clean roller bearings (34) and spacer (33).

5. Clean the balls with a rag. Remove the balls (13)and the small retaining ring (14) above the

balls.

6. Remove screws (37).

7. Remove upper base (21).

8. Remove roller bearing (34).

9. Remove shafts (11,43).

10. Remove and dismantle the three free gear units.

11. Clean all parts in petrol. Remember to clean the gear teeth (42) and roller tracks inside the

drum.

12. Assemble in reverse order. During assemble, lightly grease all gear teeth, drive shaft, roller

bearing, shafts, balls, pawls, springs and composite bushings. Use a small, soft brush.

Pawls may be lubricated with either a very thin film of ANDERSEN WINCH GREASE. It is

very important that pawls can move freely.

IMPORTANT: When assembling the winch, check the functioning of each pawl by pushing the

pawl against the spring. The pawls should move smoothly and automatically return to their normal

position, where the pawls engage with the teeth. If the pawls do not function correctly, clean and

lubricate the pawls and gears. Check the function of the pawls again to make sure that it works

correctly. If the pawls do not work correctly replace the springs and recheck the functioning.

Not properly functioning pawls may lead to unexpected release of the winch force resulting in fatal

injuries to the user and others.

Service Kit No: 7 (art. no. 710007) contains spare parts for this winch.

DRAWING

PARTS LIST

78 ST Ver. 1.1

POS. QTY. DESCRIPTION ART. NO.

1. 1 Lower base 751100

2. 1 Gear Wheel 746000

3. 8 Screw DIN912-A4-M8x25

4. 6 Pawl 533400

5. 10 Spring 533500

6. 100 Ball, stainless steel 724900

7. 1 Ratchet gear, Big 537700

8. 1 Ball ring 537200

9. 3 Bearing RD100151

10. 2 Bushing 983400

11. 1 Shaft for Ratchet gear, big 537301

12. 1 Circlip 592400I

13. 46 Ball 724902

14. 1 Bearing for drum 539500

15. 1 Driveshaft, lower 538500

16. 1 Driveshaft, upper 538400

17. 1 Self-tailing arm, complete 733410

18. 1 Self-tailing arm, Top plate 733500

19. 1 Bushing composite 539100

20. 6 Screw 584200

21. 1 Spring for Driveshaft 522703

22. 1 O-ring 590110

- Drum, complete 741312

23. 1 Pin DIN7-A1-5H8X1

24. 1 Bushing for drum 538800

25. 1 Circlip 590110U

26. 3 Screw DIN963-A4-M6x35

27. 1 Plate 545100

28. 1 Top plate 740600

29. 1 Stopbushing 533900

30. 1 Driving Plate 740100

31. 1 Top plate, Drum 749200

32. 1 Drum, shell 733700

33. 1 Spacer 538200

34. 3 Roller Bearing 539200

35. 1 Upper Base 741501

36. 1 Spring DIN2098R-1,6X12,5

37. 13 Screw DIN933-A4-M10x25

38. 1 Disc 539900

39. 1 Ratchet gear, small 537500

40. 1 Cover for Ratchet gear 537800

41. 1 Base plate, bottom 741601

42. 1 Cogwheel 733900

43. 1 Shaft 537600

44. 1 Lock 712300

- 1 Selftailing complete FS 545400

45.

46. 4 Screw DIN963-A4-M5x10

47. 1 Ratchet gear, 1. gear 539700

48. 4 Shaft for Base 539400

49. 6 Screw DIN912-A4-M12x20

50. 2 Bushing for Gearwheel 537900

51. 5 Screw DIN7991-A4-M10x25

52. 2 Disc, small gear wheel 522702

53. 1 Bushing 539800

54. 2 Screw DIN85-A4-M5x8

55. 3 Bearing RD100263

56. 1 Circlip 590400U

57. 1 Screw DIN933-A4-M12x25

58. 1 Bushing for Driveshaft 539000

59. 1 Shell, inside drum 545300

POS. QTY. DESCRIPTION ART. NO.

60. 1 Top disc 538300

61. 1 Pin DIN7-A1-5H8x5

62. 4 Pin DIN7-A1-5H8x10

63. 2 Pin 592400

64. 4 Pawl 712500

65. 1 Ring RD100152

66. 1 Bushing 983500

67. 2 Ring RD100169

Andersen 78ST User manual

Andersen 78ST User manual

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